MK Diamond Products MK-212 Series System manual

MK-212 SERIES
OWNERS MANUAL &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions before
using this equipment.This owners manual MUST accompany
the equipment at all times.
12.2011Revision 303
Manual Part No. 159862
MK-212-4
MK-212-6

36
MK-212-4 SAW EXPLODED VIEW
Part# 159414

37
MK-212-4 SAW PART LISTS
ITEM
NO. DESCRIPTION PART # QTY. REQ.
1NUT, 3/8-6 HEX 101188 4
2NUT, HEX, 5/16 - 18 101196 2
3FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 1
4HOSE,VINYL, 3/8 X 1/4 132951 1
5SCREW, 5/16 - 18 X 1-3/4 HEX HEAD CAP 150919 4
6WASHER, 3/8 SAE FLAT 150923 15
7WASHER, 3/8 SPLIT LOCK 150925 12
8SCREW, PAN HD SELF TPIO-24 X 3/8 151262 1
9BOLT, HEX HEAD 1/4 20 X 3/4" 151267 4
10 PUMP, WATER 115V/60HZ UL/CSA 151271 1
11 SCREW, 5/16 - 18 X 1 HEX HEAD MACHINE 151743 4
12 KNOB, 5/16-18 X 1 151681 1
13 SCREW, 5/16 -18 X 1 HEX HEAD MACHINE 151743 4
14 WINGNUT, 5/16 - 18 NYLOK 151746 1
15 WASHER, LOCK, SPLIT, 5/16 151747 10
16 WASHER, 5/16 SAE FLAT 151754 8
17 SCREW, WING, 1/4 - 20 X 1/2 151888 1
18 WASHER, 1/4 SAE FLAT 151915 13
19 WASHER, 1/4 SPLIT LOCK 152591 4
20 SCREW, 1/4 - 20 X 1/2 HEX HEAD 152608 8
21 STUD, 5/16 - 18 X 1-1/2" 153680 1
22 SCREW, PHILP SELF TAP 10 - 24 X 5/8" 153681 1
23 F.H.C.S. 3/8 - 16 X 1" 154019 4
24 LABEL, 1-3/4 X 5 MK LOGO 154335 2
25 CLAMP, HOSE 1/2 - 3/4 154394 1
26 SCREW, 1/4 - 20 X 3/4 FLAT HEAD PHILLIPS MACHINE 154657 4
27 LEG 155397 4
28 SCREW, THUMB 3/8 - 16 X 3/4" 155398 4
30 LABEL, SAFETY 155806 1
31 SCREW, SHLDR, SOC HD, 1/2 X 3/4 156177 2
32 SCREW, SOCKET HEAD CAP 3/8 - 16 X 1 156602 1
33 KNOB,TRI 156770-02 2
34 TAG, SERIAL #, BLANK 157500-RW 1
35 DRIVE SCREW, #7 X 5/16 ROUND HEAD 157849 2
36 GUARD, BLADE 159416 1

38
Part# 159414
MK-212-4 SAW EXPLODED VIEW

39
MK-212-4 SAW PART LISTS
ITEM
NO. DESCRIPTION PART # QTY. REQ.
37 POST, PIVOT (COMP) 159418 2
38 FRAME, PAN WELDMENT 159419 4
39 GUARD, INNER BLADE (COMP) 159423 1
40 PROTRACTOR ASSEMBLY 159572 1
41 BLOCK, RAIL 159622 2
42 RAIL, 2 X 2 X 50 159641 1
43 MOUNT, SOGA MOTOR 159642 1
44 CUTTING HEAD 159853 1
45 MANIFOLD,WATER 159854 1
46 STOP, RUBBER BUMPER 159855 2
47 SCREW, SET UP 3/8 - 16 X 1/2" 159856 2
48 PLUG, 2-1/2 DIA RUBBER 159858 1
49 KEY, MOTOR MOUNT 159859 2
50 OWNERS MANUAL 159862 1
51 NUT, 3/8 16 HEX 159863 1
52 FOOT, RUBBER 159977 4
53 WRENCH, 30MM OPEN END, 30DEG 159979 1
54 WRENCH, 5MM ALLEN 159979 1
55 STAND OFF, BACK STOP 160117 2
56 ASSEMBLY, RIP GUIDE 160288 1
57 GUARD, SPLASH 160310 1
58 LABEL, MK-212 160669 2
59 SWITCH BOX 160687 1
60 2 H.P. SOGA 115V MOTOR 162078 1
61 STOP, BACK 165685 1
62 BRACKET, POST MOUNT 167376 1
63 BRACKET, HEAD MOUNT 167377 1
64 CARRIER, CABLE 167430 1
65 WRENCH, 5/16"ALLEN 167679 1
66 ASSEMBLY,TABLE 167762 2

40
Part# 167882
MK-212-6 SAW EXPLODED VIEW

41
MK-212-6 SAW PART LISTS
ITEM
NO. DESCRIPTION PART # QTY. REQ.
1NUT, 3/8 - 16 HEX 101188 4
2NUT, HEX, 5/16 - 18 101196 2
3FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 1
4HOSE,VINYL, 3/8 X 1/4 132951 1
5SCREW, 5/16 - 18 X 1-3/4 HEX HEAD CAP 150919 4
6WASHER, 3/8 SAE FLAT 150923 18
7WASHER, 3/8 SPLIT LOCK 150925 16
8SCREW, PAN HD SELF TP10-24 X 3/8 151262 1
9BOLT, HEX HEAD 1/4 - 20 X 3/4" 151267 4
10 PUMP, WATER 115V/60HZ UL/CSA 151271 1
11 SCREW, 5/16 -18 X 3/4 HEX HEAD MACHINE 151369 2
12 KNOB, 5/16 -18 X 1 151681 1
13 SCREW, 5/16 -18 X 1 HEX HEAD MACHINE 151743 4
14 WINGNUT, 5/16 -18 NYLOK 151746 1
15 WASHER, LOCK, SPLIT, 5/16 151747 10
16 WASHER, 5/16 SAE FLAT 151754 8
17 SCREW, WING, 1/4 - 20 X 1/2 151888 1
18 WASHER, 1/4 SAE FLAT 151915 10
19 WASHER, 1/4 SPLIT LOCK 152591 4
20 SCREW, 1/4 - 20 X 1/2 HEX HEAD 152608 4
21 STUD, 5/16 - 18 X 1-1/2" 153680 1
22 SCREW, PHILP SELF TAP 10 - 24 X 5/8" 153681 1
23 CARTON, SHIPPING 153738 1
24 F.H.C.S. 3/8 - 16 X 1" 154019 4
25 LABEL, 1-3/4 X 5 MK LOGO 154335 2
26 CLAMP, HOSE 1/2 - 3/4 154394 1
27 SCREW, 1/4 - 20 X 3/4 FLAT HEAD PHILLIPS MACHINE 154657 4
29 LEG 155397 6
30 SCREW, THUMB 3/8 - 16 X 3/4" 155398 6
31 SCREW, 1/4-20 X 1/2 PAN HEAD PHILLIPS MACHINE 155452 4
32 LABEL, SAFETY 155806 1
33 SCREW, SHLDR, SOC HD, 1/2 X 3/4 156177 2
34 SCREW, SOCKET HEAD CAP 3/8 - 16 X 1 156602 12
35 KNOB,TRI 156770-02 2
36 TAG, SERIAL #, BLANK 157500-RW 1
37 DRIVE SCREW, #7 X 5/16 ROUND HEAD 157849 2

42
Part# 167882
MK-212-6 SAW EXPLODED VIEW

43
MK-212-6 SAW PART LISTS
ITEM
NO. DESCRIPTION PART # QTY. REQ.
38 POST, PIVOT (COMP) 159418 2
39 KNOB, 1/4 - 20 X 1 - 1/4 159428-2 1
40 PROTRACTOR ASSEMBLY 159572 1
41 BLOCK, RAIL 159622-MOD 2
42 MOUNT, SOGA MOTOR 159642 1
43 CUTTING HEAD 159853 1
44 MANIFOLD,WATER 159854 1
45 STOP, RUBBER BUMPER 159855 2
46 SCREW, SET CUP 3/8 - 16 X 1/2" 159856 2
47 PLUG, 2-1/2 DIA RUBBER 159858 1
48 KEY, MOTOR MOUNT 159859 2
49 OWNER MANUAL 159862 1
50 NUT, 3/8 - 16 HEX 159863 1
51 FOOT, RUBBER 159977 6
52 WRENCH, 30MM OPEN END, 30 DEG 159978 1
53 WRENCH, 5MM ALLEN 159979 1
54 STAND OFF, BACK STOP 160117 2
55 GUIDE, 15 INCH RIP (COMP) 160286 1
56 PLATE, PRESSURE 160287 1
57 GUARD, SPLASH 160310 1
58 LABEL, MK-212 160669 1
59 MOTOR, 115V, 2HP SOGA 162078 1
60 STOP, BACK 165685
61 RAIL 166887 1
62 GUARD, BLADE INNER 167494 1
63 GUARD, BLADE OUTER 167496 1
64 FLANGE, BLADE INNER 167539 1
65 WRENCH, 5/16" ALLEN 167679 1
66 ASSEMBLY,TABLE 167762 2
67 PAN WELDMENT 167883 1
68 ASS'Y, SWITCH BOX 167893 1
69 BRACKET, POST MOUNT 168048 1
70 BRACKET, HEAD MOUNT 168049 1
71 CARRIER, CABLE 168051 1
72 ASSEMBLY,TABLE LONG 168054 1

44
MK-212 SAW EXPLODED VIEW
Part# 159853

45
MK-212 SAW PART LISTS
ITEM
NO. DESCRIPTION PART # QTY. REQ.
1WASHER, 3/8 SAE FLAT 150923 2
2LABEL, FOR INFO ON SERVICE 155038 1
3BEARING, BALL, DEEP GROOVE 160097 8
4KNOB,ADJUSTMENT 160184 1
5BLOCK, BEARING RAIL (COMP) 160201 2
6SCREW, HEX HEAD CAP, M10 X 30MM 160202 4
7WASHER, FLAT, N, M10 160203 4
8SCREW, HEX HEAD CAP M10 X20MM 160204 8
9SHIM, 3/8 X 5/8 X .008 STEEL 160205 8
10 COVER, BEARING (COMP) 160207 1
11 SCREW, SLOTTED MACHINE M6 X 20MM 160208 2
12 NUT, HEX, M6 X 1.0 160209 2
13 KNOB, LOCKING 160210 1
14 SPRING, COMPRESSION 160211 1
15 SCREW, HEX HEAD CAP, M6 X 30MM 160212 4
16 WASHER, SPLIT M6 160213 4
17 SCREW, PAN HEAD SLOT M6 X 10MM 160214 8
18 WASHER, FLAT M6 160215 8
19 ASSEMBLY,WIPER, CUTTING HEAD 160216 4
20 STAND-OFF, BEARING SUPPORT BASE 160218 1
21 SHCS M6 X 20 160219 2
22 BRACKET, SPRING SUPPORT 160220 1
23 PIN, SPRING SUPPORT 160221 4
24 SPRING 160222 2
25 BASE, BEARING SUPPORT 160223 1
26 ASSY, CUTTING HEAD PIVOT AXLE 160224 1
27 CLAMP, PIVOT AXLE 160226 2
28 SCREW, SOCKET HEAD CAP M8 X 25MM 160227 4
29 STOP, RUBBER BUMPER 160228 1
30 SCREW, SOCKET HEAD CAP M8 X 16MM 160229 1
31 ARM, MK-212 SWING (LEFT) 160238 1
32 ARM, MK-212 SWING (RIGHT) 160242 1

46
NOTES

47
NOTES

48
ITEM NUMBER DESCRIPTION
1. Various MK-275, Marble Profile Wheel
2. 153495
155129
MK-415, 10" or 12" Diamond Blade
3. 137471
151296
MK-62M, 10" or 12" Diamond Blade for
Marble
4.
151403
150789
MK-62G 10" or 12" Diamond Blade for
Granite
5. 152792 Dressing Stone
6. 152610 Ground Fault Circuit Interrupter
7. 165884
Side Table - MK-212-4
Side Table - MK-212-6
8. 166271 Foot Switch
9. 160172 Transport Wheels
MK-212 SAW ACCESSORIES

49
NOTES

50
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order direct
from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond.A $5.00 charge will be
added to orders having a net billing value under $50.00.All purchases must be made using VISA, MasterCard or
American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please observe
the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12) months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service. For tech-
nical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
• Remove the Cutting Head and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: Saw, Blade Guard and Support Angle Assembly and Adjustable Cutting
Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830 or 310
539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
MK-1080 PAVER SAW ORDERING & RETURN INSTRUCTIONS

51
CONTACT
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have
regarding distributors, parts or service.
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
© COPYRIGHT 2011, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission.All other trademarks are the property of their respective
owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual property right
covering this product in this document.
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the
equipment and should remain with the unit if resold.
The information and specications included in this publication were in effect at the time of approval for print-
ing.
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in material
and workmanship for (1) one year from date of purchase.The obligation of MK DIAMOND PRODUCTS, INC.
under this warranty is limited to the repair or replacement of any parts which, under normal use, prove to be
defective in material or workmanship.The parts involved or the unit in question should be returned to MK
DIAMOND PRODUCTS, INC. or to a point designated by us, transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection with
replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been subjected to
misuse, neglect or accident.This warranty does NOT apply to any machine which has been repaired or altered
outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and warran-
ties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure of any
equipment or parts to operate properly.
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY
MK-1080 PAVER SAW CONTACT & LIMITED WARRANTY

MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: [phone]
Phone: [phone]
Fax: [phone]
www.mkdiamond.com
MK-212 SERIES SAW
OWNERS MANUAL & OPERATING INSTRUCTIONS