MK Diamond Products HD-101R Pro24 JCS Manual

12.2014
HD-101R Pro24 JCS
OWNER'S MANUAL
OPERATING INSTRUCTIONS
HOME DEPOT RENTAL
www.mkdiamond.com
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
®
Revision 106
Manual Part #161289
Part # 153243-HD-JCS

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HD-101R Pro24-JCS EXPLODED VIEW
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HD-101R Pro24-JCS Part # 153243-HD-JCS

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HD-101R Pro24-JCS PARTS LIST
Item Description Part# Qty
1FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 1
2HOSE, VINYL, 1/4 X 3/8 TSAW 132951 1
3WRENCH, TILESAW NUT 15/16 134684 1
4WASHER, FLAT, SAE, 3/8 150923 3
5WASHER, LOCK, SPLIT, 3/8 150925 2
6PUMP, WATER 115V/60HZ UL/CSA 151271 1
7SCREW, WING, 1/4 - 20 X 1/2 151888 3
8NUT, HEX, 1/4 - 20 151893 2
9WASHER, 1/4 SAE FLAT 151915 1
10 WASHER, 1/4 SPLIT COCK 152591 1
11 CASTING, ACC BULLNOSE LRG - COMP 153201 1
12 PAN, WATER 153262 1
13 PLUG, RBBR DRAIN W/O HOLE 153439 1
14 SCREW, SET, SOC, CUPT, 3/8 - 16 X 1/2 153710 1
15 CLAMP, HOSE 1/4-1/2 FLOW 154394 1
16 SHAFT, 12.88 PIVOT 155530 1
17 PLATE, PRESSURE 155671 1
18 SCREW, 3/8 - 16 X 1/2 HEX HEAD CAP 156030 2
19 KNOB, TRI PLASTIC MK-660 1 - 1/2 156770-02 1
20 SCREW, HEX HD 1/4_20 X 1-1/4 157145 1
21 CORD, GFCI 120V 15A W/TWSTLOCK 157421 1
22 TAG, SERIAL NUMBER, BLANK 157500-RW 1
23 STOP, CUTTING HEAD 157728 1
24 CORD, EXTENSION L5 - 15 X 25' 158111 1
25 CASTING, POST, PRO24 OFFSET OR -COMP 158405-OR 1
26 MK-225 10 X 050 X 5/8 4 HOT DOG BLD 158436 1
27 ASSY, DC CUTTING HEAD, 101, HD 158478-HD 1
28 KNOB, RUBBER, 1/4 - 20 X 3/4" LONG 159428-1 3
29 PROTRACTOR, 90 DEG 159429 1
30 RIP GUIDE, LARGE DIE CAST-RAW 159751-RW 1
31 GUARD, SPLASH 160310 1
32 SPACER, 5/8 X 385 X 1.4 160654 2
33 CLAMP, PUMP HOLDING 162054 1
34 ASSY, PORTABLE STAND, JCS 169218 1
35 ASSY, TABLE, PRO-24 JCS 169220 1

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HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
Item Description Part# Qty
1CASTING, 101/990 LNR BRG MT-COM 135855 1
2SCREW, HEX HD, 5/16 - 18 X 1 151743 6
3WASHER, LOCK, SPLIT, 5/16 151747 6
4WASHER, FLAT, SAE, 5/16 151754 7
5ASSEMBLY, ROLLER WHEEL 151756 1
6SPACER, GUIDE BAR COVER, COMMON 152393 2
7SCREW, 5/16 - 187 X 1/2 HEX HEAD MACHINE 152473 1
8COVER, 3/4 X 37 GUIDE BAR 153219 1
9BAR, 3/4 X 37 LINEAR GUIDE, 101 153492 1
10 SCREW, 1/4 - 20 X 5/16 SOCKET HEAD SET 154223 2
11 SCREW, 1/4 - 20 X 1/2 SOCKET HEAD SET 155804 1
12 TABLE, PRO24, OVERMOLD (COMP) 161182 1
13 TABLE, EXTENSION (COMP) 162075 1
14 BRACKET, TABLE STOP 169222 1
MK-101 Pro24 JCS
Part # 169220

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HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
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INCLUDED WITH ITEM #9
INCLUDED WITH ITEM #9
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DC Cutting Head
Part # 158478-HD
Item Description Part# Qty
1KEY, 3/16 SQ X 1- 1/8 150344 1
2WASHER, FLAT, SAE, 1/4 151915 6
3SCREW, HEX HD, 1/4 - 20 X 3/4 152370 5
4ASSY, BLADE GUARD, 101 152582-OR 1
5WASHER, LOCK, SPLIT, 1/4 152591 6
6SCREW, HEX HD, TAP, 1/4 - 20 X 1 152676 1
7LABEL, RENTAL SAW (HOME DEPOT) 155231 1
8SCREW, 5/16 - 18 X 3/8 SOCKET HEAD SET 157083 1
9ASSY, SUB, CUTTING HEAD, ORANGE 101/101 158191-OR 1
10 BELT, 6J260 158194 1
11 PULLEY, 6J19 X 5/8 BORE 158199 1
12 CASING, BELT GRD 101 ORNG-COMP 158319-OR 1
13 BRACKET, INNER BELTGUARD 158611 1
14 ASSY, MTR, 1 - 1/2HP 60 HZ 120V 159709-TL 1

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Item Description Part# Qty
1TERMINAL, 16-14 AWG X #10 RING 154540 1
2ASSY, SWITCH BOX, 30AMP, LTF11 161101 1
3MTR, 1.5HP, 115V, W/TWIST LOCK 169223-TLG 1
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Motor
Part # 159709-TL
HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST

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Cutting Head
Part # 158191-OR
HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
ITEM # DESCRIPTION PART # QTY.
1 NUT, HEX, 5/16 - 18 101196 5
2 FLANGE, OUTER, 2 - 3/8 135830 1
3 NUT, HEX, 5/8-18 135848 1
4 BEARING, BALL, 17X40X12MM 137711 2
5 KEY, 3/16 SQ X 1-1/8 150344 1
6 WASHER, FLAT, SAE, 3/8 150923 1
7 SCREW, HEX HD, 5/16-18X1 151743 4
8 NUT, WING, NYLK, 5/16-18 151746 1
9 WASHER, LOCK, SPLIT, 5/16 151747 4
10 WASHER, FLAT, SAE, 5/16 151754 5
11 STRAP, 1 INCH, MOTOR ADJ. 152673 1
12 BUMPER, RUBBER, 1/2 DIA 152674 1
13 BOLT, 3/8-16 X 3-1/2 HEX HEAD TAP 153147 1
14 SCREW, 5/16-18 X 3/8 SOCKET HEAD SET 157083 1
15 PULLEY, 6J19 X 5/8 BORE 158199 1
16 BUTTON, SHAFT LOCK 158200 1
17 SPRING, BLADE SHAFT LOCK 158201 1
18 RING, 1/4 E-STYLE RETAINING 158202 1
19 SHAFT, BLADE 158222 1
20 CASTING, 10” CTTG HEAD ORNG - COMP 158224-OR 1
21 SCREW, HEX HD, TAP, 5/16-18X3 162473 1
22 FLANGE, Ø 2-3/8 INNER 162758 1
23 SPACER, 9/16X5/16X1.5, PLAS 170824 1

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JCS Portable Stand
Part # 169218
HD-101R Pro24-JCS EXPLODED VIEW

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Item Description Part# Qty
1WASHER, FLAT, SAE, 3/8 150923 8
2WASHER, FLAT, SAE, 5/16 151754 10
3NUT, 3/8 16 NYLOK HEX 152505 4
4SCREW, 5/16 - 18 X 1 HEX HEAD MACHINE 152520 2
5NUT, HEX, 8 -32 153549 2
6SCREW, 5/16 -18 X 2 HEX HEAD 155494 3
7WHEEL, REAR 8" 155986 2
8NUT, HEX, NYLK, 5/16 - 18 158289 5
9SCREW, HEX HD, 3/8 - 16 X 4 - 1/4 158604 2
10 RIVET, DOME, 5/32 X .338 158805 4
11 KNOB, RUBBER, 1/4 - 20 X 3/4" LONG 159428-1B 1
12 KNOB, RUBBER, 1/4 - 20 X 3/4" LONG 159428-1G 1
13 STOP, RUBBLE BUMPER 159855 2
14 NUT, HEX, HYL, 1/4 -20 159857 4
15 WELDMENT, REAR SUPPORT 160693 1
16 PLATE, SPRING 160694 2
17 FITTING, GAS SPRING 1 - 1/4" 160695 4
18 SPRING, GAS, 600N STABILUS 160696 2
19 SPRING, 1/2 X .040 X 1.75" 160697 2
20 WELDMENT, FRONT SUPPORT 160700 1
21 SCREW, SHOULDER, 5/16 X 3/4 160726 4
22 PLUG, PLASTIC, 1 SQ - 14-20 GA 160727-1 2
23 PLUG, PLASTIC, 1 SQ - 10-14 GA 160727-2 6
24 SPACER, 3/4 X 3/8 X 2 - 1/2 160728 2
25 RIVET, CLOSE END, 3/16, DOME STYLE 160729-3 2
26 SPACER, 1/2 X 5/16 X 1 - 1/8 160732 2
27 CASTER, SWIVEL, 3 - 3/8 - 16 STEM 160735 2
28 WELDMENT, VERTICAL SUPPORT 160934 1
29 PIN, LOCKING 160936 1
30 RING, RETAINING, .375 X .035 161171 3
31 PIN, LOCKING (WHEEL) 162053 1
32 SPRING, .600X .045 X 2.25 162052 1
33 RING, RETAINING, .500X .042 162051 1
34 PIN, LOCKING (FRAME) 162055 1
35 CAP, VINYL, 1/2" - 9/16 X .75 162057 3
36 LATCH, FRONT SAFETY 162540 1
37 SCREW, SHOULDER, 5/16 X 2 162555 1
38 SCREW, BTTN, ALN, CAP, #8 - 32 X 3/4 162557 2
39 SPRING, EXTENSION, .25 X .94 X .02 162558 1
40 WELDMENT, FRAME 168827 1
HD-101R Pro24-JCS PARTS LIST

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HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
Item Description Part# Qty
1WASHER, #10 SAE FLAT 154369 1
2SCREW, PAN HD PHIL 6 - 32 X 5/8 157393 4
3WASHER #10, INTERNAL TEETH 158336 2
4BUSHING, SWITCH, 30 AMP 158799 1
5BOX, 30A SWITCH (COMP) 159487 1
6SWITCH, 30 AMP MOTOR CONTROLLER 159488 1
7PLATE, MOUNTING, SWITCH 159489 2
8LEVER, ON/OFF, 30 AMP SWITCH 159490 1
9GASKET, COVER, 30 AMP SWITCH 159491 1
10 SEAL, LEVER, 30 AMP SWITCH 159492 1
11 SCREW, FLAT HD PHIL 6 - 32 X 5/16 159493 6
12 SCREW, PAN HD PHIL 10 24 X 5/16 159494 1
13 COVER, 30A SWITCH (COMP) 159539 1
14 LEVER, ACTUATOR (COMP) 159539 1
15 STRAIN RELIEF, HEYCO 3213 159582 1
16 SCREW, HEX HD FL 10 24X 5/16 159597 1
Switch Box
Part # 161101