MK Diamond Products HD-101R Pro24 JCS Manual

12.2014
HD-101R Pro24 JCS
OWNER'S MANUAL
OPERATING INSTRUCTIONS
HOME DEPOT RENTAL
www.mkdiamond.com
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
®
Revision 106
Manual Part #161289
Part # 153243-HD-JCS

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HD-101R Pro24-JCS EXPLODED VIEW
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HD-101R Pro24-JCS Part # 153243-HD-JCS

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HD-101R Pro24-JCS PARTS LIST
Item Description Part# Qty
1FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 1
2HOSE, VINYL, 1/4 X 3/8 TSAW 132951 1
3WRENCH, TILESAW NUT 15/16 134684 1
4WASHER, FLAT, SAE, 3/8 150923 3
5WASHER, LOCK, SPLIT, 3/8 150925 2
6PUMP, WATER 115V/60HZ UL/CSA 151271 1
7SCREW, WING, 1/4 - 20 X 1/2 151888 3
8NUT, HEX, 1/4 - 20 151893 2
9WASHER, 1/4 SAE FLAT 151915 1
10 WASHER, 1/4 SPLIT COCK 152591 1
11 CASTING, ACC BULLNOSE LRG - COMP 153201 1
12 PAN, WATER 153262 1
13 PLUG, RBBR DRAIN W/O HOLE 153439 1
14 SCREW, SET, SOC, CUPT, 3/8 - 16 X 1/2 153710 1
15 CLAMP, HOSE 1/4-1/2 FLOW 154394 1
16 SHAFT, 12.88 PIVOT 155530 1
17 PLATE, PRESSURE 155671 1
18 SCREW, 3/8 - 16 X 1/2 HEX HEAD CAP 156030 2
19 KNOB, TRI PLASTIC MK-660 1 - 1/2 156770-02 1
20 SCREW, HEX HD 1/4_20 X 1-1/4 157145 1
21 CORD, GFCI 120V 15A W/TWSTLOCK 157421 1
22 TAG, SERIAL NUMBER, BLANK 157500-RW 1
23 STOP, CUTTING HEAD 157728 1
24 CORD, EXTENSION L5 - 15 X 25' 158111 1
25 CASTING, POST, PRO24 OFFSET OR -COMP 158405-OR 1
26 MK-225 10 X 050 X 5/8 4 HOT DOG BLD 158436 1
27 ASSY, DC CUTTING HEAD, 101, HD 158478-HD 1
28 KNOB, RUBBER, 1/4 - 20 X 3/4" LONG 159428-1 3
29 PROTRACTOR, 90 DEG 159429 1
30 RIP GUIDE, LARGE DIE CAST-RAW 159751-RW 1
31 GUARD, SPLASH 160310 1
32 SPACER, 5/8 X 385 X 1.4 160654 2
33 CLAMP, PUMP HOLDING 162054 1
34 ASSY, PORTABLE STAND, JCS 169218 1
35 ASSY, TABLE, PRO-24 JCS 169220 1

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HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
Item Description Part# Qty
1CASTING, 101/990 LNR BRG MT-COM 135855 1
2SCREW, HEX HD, 5/16 - 18 X 1 151743 6
3WASHER, LOCK, SPLIT, 5/16 151747 6
4WASHER, FLAT, SAE, 5/16 151754 7
5ASSEMBLY, ROLLER WHEEL 151756 1
6SPACER, GUIDE BAR COVER, COMMON 152393 2
7SCREW, 5/16 - 187 X 1/2 HEX HEAD MACHINE 152473 1
8COVER, 3/4 X 37 GUIDE BAR 153219 1
9BAR, 3/4 X 37 LINEAR GUIDE, 101 153492 1
10 SCREW, 1/4 - 20 X 5/16 SOCKET HEAD SET 154223 2
11 SCREW, 1/4 - 20 X 1/2 SOCKET HEAD SET 155804 1
12 TABLE, PRO24, OVERMOLD (COMP) 161182 1
13 TABLE, EXTENSION (COMP) 162075 1
14 BRACKET, TABLE STOP 169222 1
MK-101 Pro24 JCS
Part # 169220

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HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
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INCLUDED WITH ITEM #9
INCLUDED WITH ITEM #9
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DC Cutting Head
Part # 158478-HD
Item Description Part# Qty
1KEY, 3/16 SQ X 1- 1/8 150344 1
2WASHER, FLAT, SAE, 1/4 151915 6
3SCREW, HEX HD, 1/4 - 20 X 3/4 152370 5
4ASSY, BLADE GUARD, 101 152582-OR 1
5WASHER, LOCK, SPLIT, 1/4 152591 6
6SCREW, HEX HD, TAP, 1/4 - 20 X 1 152676 1
7LABEL, RENTAL SAW (HOME DEPOT) 155231 1
8SCREW, 5/16 - 18 X 3/8 SOCKET HEAD SET 157083 1
9ASSY, SUB, CUTTING HEAD, ORANGE 101/101 158191-OR 1
10 BELT, 6J260 158194 1
11 PULLEY, 6J19 X 5/8 BORE 158199 1
12 CASING, BELT GRD 101 ORNG-COMP 158319-OR 1
13 BRACKET, INNER BELTGUARD 158611 1
14 ASSY, MTR, 1 - 1/2HP 60 HZ 120V 159709-TL 1

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Item Description Part# Qty
1TERMINAL, 16-14 AWG X #10 RING 154540 1
2ASSY, SWITCH BOX, 30AMP, LTF11 161101 1
3MTR, 1.5HP, 115V, W/TWIST LOCK 169223-TLG 1
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Motor
Part # 159709-TL
HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST

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Cutting Head
Part # 158191-OR
HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
ITEM # DESCRIPTION PART # QTY.
1 NUT, HEX, 5/16 - 18 101196 5
2 FLANGE, OUTER, 2 - 3/8 135830 1
3 NUT, HEX, 5/8-18 135848 1
4 BEARING, BALL, 17X40X12MM 137711 2
5 KEY, 3/16 SQ X 1-1/8 150344 1
6 WASHER, FLAT, SAE, 3/8 150923 1
7 SCREW, HEX HD, 5/16-18X1 151743 4
8 NUT, WING, NYLK, 5/16-18 151746 1
9 WASHER, LOCK, SPLIT, 5/16 151747 4
10 WASHER, FLAT, SAE, 5/16 151754 5
11 STRAP, 1 INCH, MOTOR ADJ. 152673 1
12 BUMPER, RUBBER, 1/2 DIA 152674 1
13 BOLT, 3/8-16 X 3-1/2 HEX HEAD TAP 153147 1
14 SCREW, 5/16-18 X 3/8 SOCKET HEAD SET 157083 1
15 PULLEY, 6J19 X 5/8 BORE 158199 1
16 BUTTON, SHAFT LOCK 158200 1
17 SPRING, BLADE SHAFT LOCK 158201 1
18 RING, 1/4 E-STYLE RETAINING 158202 1
19 SHAFT, BLADE 158222 1
20 CASTING, 10” CTTG HEAD ORNG - COMP 158224-OR 1
21 SCREW, HEX HD, TAP, 5/16-18X3 162473 1
22 FLANGE, Ø 2-3/8 INNER 162758 1
23 SPACER, 9/16X5/16X1.5, PLAS 170824 1

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JCS Portable Stand
Part # 169218
HD-101R Pro24-JCS EXPLODED VIEW

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Item Description Part# Qty
1WASHER, FLAT, SAE, 3/8 150923 8
2WASHER, FLAT, SAE, 5/16 151754 10
3NUT, 3/8 16 NYLOK HEX 152505 4
4SCREW, 5/16 - 18 X 1 HEX HEAD MACHINE 152520 2
5NUT, HEX, 8 -32 153549 2
6SCREW, 5/16 -18 X 2 HEX HEAD 155494 3
7WHEEL, REAR 8" 155986 2
8NUT, HEX, NYLK, 5/16 - 18 158289 5
9SCREW, HEX HD, 3/8 - 16 X 4 - 1/4 158604 2
10 RIVET, DOME, 5/32 X .338 158805 4
11 KNOB, RUBBER, 1/4 - 20 X 3/4" LONG 159428-1B 1
12 KNOB, RUBBER, 1/4 - 20 X 3/4" LONG 159428-1G 1
13 STOP, RUBBLE BUMPER 159855 2
14 NUT, HEX, HYL, 1/4 -20 159857 4
15 WELDMENT, REAR SUPPORT 160693 1
16 PLATE, SPRING 160694 2
17 FITTING, GAS SPRING 1 - 1/4" 160695 4
18 SPRING, GAS, 600N STABILUS 160696 2
19 SPRING, 1/2 X .040 X 1.75" 160697 2
20 WELDMENT, FRONT SUPPORT 160700 1
21 SCREW, SHOULDER, 5/16 X 3/4 160726 4
22 PLUG, PLASTIC, 1 SQ - 14-20 GA 160727-1 2
23 PLUG, PLASTIC, 1 SQ - 10-14 GA 160727-2 6
24 SPACER, 3/4 X 3/8 X 2 - 1/2 160728 2
25 RIVET, CLOSE END, 3/16, DOME STYLE 160729-3 2
26 SPACER, 1/2 X 5/16 X 1 - 1/8 160732 2
27 CASTER, SWIVEL, 3 - 3/8 - 16 STEM 160735 2
28 WELDMENT, VERTICAL SUPPORT 160934 1
29 PIN, LOCKING 160936 1
30 RING, RETAINING, .375 X .035 161171 3
31 PIN, LOCKING (WHEEL) 162053 1
32 SPRING, .600X .045 X 2.25 162052 1
33 RING, RETAINING, .500X .042 162051 1
34 PIN, LOCKING (FRAME) 162055 1
35 CAP, VINYL, 1/2" - 9/16 X .75 162057 3
36 LATCH, FRONT SAFETY 162540 1
37 SCREW, SHOULDER, 5/16 X 2 162555 1
38 SCREW, BTTN, ALN, CAP, #8 - 32 X 3/4 162557 2
39 SPRING, EXTENSION, .25 X .94 X .02 162558 1
40 WELDMENT, FRAME 168827 1
HD-101R Pro24-JCS PARTS LIST

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HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
Item Description Part# Qty
1WASHER, #10 SAE FLAT 154369 1
2SCREW, PAN HD PHIL 6 - 32 X 5/8 157393 4
3WASHER #10, INTERNAL TEETH 158336 2
4BUSHING, SWITCH, 30 AMP 158799 1
5BOX, 30A SWITCH (COMP) 159487 1
6SWITCH, 30 AMP MOTOR CONTROLLER 159488 1
7PLATE, MOUNTING, SWITCH 159489 2
8LEVER, ON/OFF, 30 AMP SWITCH 159490 1
9GASKET, COVER, 30 AMP SWITCH 159491 1
10 SEAL, LEVER, 30 AMP SWITCH 159492 1
11 SCREW, FLAT HD PHIL 6 - 32 X 5/16 159493 6
12 SCREW, PAN HD PHIL 10 24 X 5/16 159494 1
13 COVER, 30A SWITCH (COMP) 159539 1
14 LEVER, ACTUATOR (COMP) 159539 1
15 STRAIN RELIEF, HEYCO 3213 159582 1
16 SCREW, HEX HD FL 10 24X 5/16 159597 1
Switch Box
Part # 161101

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Item Description Part# Qty
1WHEEL, ROLLER 151799 1
2NUT, 1/4 - 20 HEX 151893 1
3BELT, MICRO-V, 260J6 151914 1
4WASHER, 1/4 SAE FLAT 151915 1
5BRACKET, ROLLER WHEEL 154021 1
Roller Wheel
Part # 151756
HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST

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HD-101R Pro24-JCS EXPLODED VIEW & PARTS LIST
ITEM # DESCRIPTION PART # QTY.
1 SCREW, 5/16-18 X 1/2 SOCKET HEAD SET 152607 3
2 ELBOW, 1/8 MNPT X 1/4 BARB 90DET 154652 1
3 TUBE, WATER 155389 2
4 CASTING, 101 BLD GUARD-DC-COMP 162481-OR 1
Blade Guard
Part# 152582-OR

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NOTES

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HD-101R Pro24-JCS ORDERING & RETURN
ORDERING INFORMATION
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
• Remove the Cutting Head and Support Angle Assembly
• Dry the saw before shipping
• When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle
Assembly and Adjustable Cutting Guide (Other Accessories are not required)
• Package the unit in its original container or one of comparable size (do not ship the unit partially
exposed)
• Ensure all parts are secured in the packaging to prevent moving
AUTHORIzED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express, there is a $5.00 credit card fee.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.

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HD-101R Pro24-JCS CONTACT & LIMITED WARRANTY
CONTACT
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
© COPYRIGHT 2014, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their re-
spective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
The information and specications included in this publication were in effect at the time of approval for
printing.
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (3) three year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY

MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: [phone]
Phone: [phone]
Fax: [phone]
www.mkdiamond.com
HD-101R PRO24-JCS JCS
OWNER'S MANUAL, OPERATING INSTRUCTIONS, &
PARTS LIST