MKN FlexiCombi MagicPilot Series User manual

Installation instructions
Combisteamer
Unit Type of energy Unit type Model
FlexiCombi MagicPilot Electric Countertop unit FKECOD615
FKECOD621
FKECOD115
FKECOD121
Floor-standing unit FKECOD215
FKECOD221
Translation from the original document • 10013865-0AIDE-B • 14/10/2016
10013865-0AIBE-B en-GB
Read the operating instructions prior to
commissioning

2 Installation instructions
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstädter Strasse 2a
38300 Wolfenbüttel
Germany
Phone [phone]
Fax [phone]
Internet www.mkn.eu
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent
of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.

Directory of contents
3Installation instructions
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs ..................................................................................  6
1.2Use of the unit................................................................................... 7
1.3Warranty............................................................................................ 7
2Safety information.............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.2Planning drawing............................................................................ 12
3.3Equipment and connection data................................................... 13
4Transporting the unit ....................................................... 18
4.1Transporting the unit to the installation site ............................... 18
4.2Unpacking the unit ......................................................................... 19
5Setting up the unit............................................................ 20
5.1Maintaining minimum clearances................................................. 21
5.2Lifting the unit off the pallet .......................................................... 22
5.3Setting up the unit on the equipment legs................................... 22
5.4Setting up the unit on a base frame.............................................. 23
5.4.1Installing the support rack .......................................................................  24
5.5Aligning the unit ............................................................................. 24
5.5.1Aligning countertop unit...........................................................................  24
5.5.2Aligning floor-standing units ....................................................................  24
6Connecting the unit.......................................................... 26
6.1Opening and closing the housing................................................. 26
6.1.1Removing and attaching side wall...........................................................  26
6.2Making the power connection....................................................... 27
6.2.1Matching the unit to the connection voltage ............................................  29
6.2.2Connecting the power connection cable .................................................  31
6.2.3Connecting the power optimisation system.............................................  32
6.2.4Connecting to the potential equalisation circuit .......................................  33
6.3Connecting the kitchen management system ............................. 33
6.4Making the basic control setting................................................... 35
6.4.1Changing the basic control setting ..........................................................  35
6.5Making the water connection ........................................................ 36
6.5.1Connecting the tap water connection line ...............................................  37
6.5.2Connecting softened tap water to both connections ...............................  38
6.6Making the wastewater connection .............................................. 39
6.6.1Connecting the wastewater line to a permanent connection...................  39
6.7Making the exhaust air connection .............................................. 40
6.7.1Connecting the exhaust air line ...............................................................  40
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Directory of contents
4 Installation instructions
7Testing the function ......................................................... 41
7.1Checking the controls.................................................................... 41
7.2Checking the monitoring of the cooking zone door ................... 42
7.3Running the self-diagnosis ........................................................... 42
8Putting the unit into service ............................................ 43
8.1Filling out the Commissioning report........................................... 43
10013865-0AIBE-B

Introduction
5Installation instructions
1 Introduction
1.1 About this manual
The instruction manual is part of the unit and contains information on
safe installation of the unit.
Observe and adhere to the following instructions:
•Read the instruction manual in its entirety prior to installation.
•Make the instruction manual available to the installer at the
operating site at all times.
•Preserve the installation manual throughout the service life of the
unit.
•Insert any supplements from the manufacturer.
•Pass on the installation manual to any subsequent operator of the
unit.
Target group The target group for the installation manual is trained technical
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
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Introduction
6 Installation instructions
1.1.1 Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can lead to slight or moderately severe
injuries.
ATTENTION
Physical damage
Failure to comply can cause physical damage.
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
•Listing of information.
Action steps, which can be performed
in any sequence.
1.
2.
Action steps, which must be performed
in the specified sequence.
Result of an action performed or
additional information about it.
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Introduction
7Installation instructions
1.2 Use of the unit
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
The use of the unit is prohibited in the following countries:
•USA
•Canada
1.3 Warranty
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Incorrect startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
10013865-0AIBE-B

Safety information
8 Installation instructions
2 Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installer must be familiar with regional regulations and observe
them.
The installer must observe the safety instructions in these mounting
instructions and in the "Safety information" chapter of the operating
instructions.
Ensuring conformity with
standards
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
Improper installation Risk of property damage and personal injury from improper
installation
•Install the unit only as specified in these installation instructions.
•Do not add anything to the unit or modify the unit.
•Use only original spare parts.
Transportation and storage Risk of personal injury and property damage from improper
transportation and improper storage
•Store the unit in a dry, frost-free environment.
•Observe the safety regulations for the lifting gear used.
•Attach the unit to the lifting gear securely during transport and
setup, and prevent it from dropping.
•Transport the unit in an upright position, do not tilt or stack.
•Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
•Observe general fire prevention regulations.
Organisational measures Risk of property damage and personal injury from lack of
organizational measures
•Identify hazard areas when transporting, setting up and
connecting the unit.
•Prior to starting the installation work, notify any operators present
about the procedure.
•Prior to starting the installation work, discuss how to behave in an
emergency.
•Use equipment and protective gear suitable for the activity.
•Brace housing components to prevent them from falling over and
dropping.
10013865-0AIBE-B

Safety information
9Installation instructions
Setup Risk of property damage and personal injury from improper
setup
•Ensure that the installation area has adequate load-bearing
capacity.
•Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
•Observe applicable regional regulations of the electrical utility.
•Ensure that only electricians licensed by the electric utility connect
the unit.
•Ensure that the electrical system is earthed by a protective
earthing conductor.
•Note the information on the nameplate.
Risk of electric shock from live components.
•Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure absence of
voltage.
•Use only insulated tools.
Risk of electric shock
•The unit must be incorporated into the potential equalisation circuit
through use of the specified minimum wire sizes.
Unit on casters Risk of a line breaking if subjected to high tensile load
•Secure the unit with a chain as a strain relief for the power
connection at the installation site so that no tensile load is applied
to the power connection if the unit is moved.
Commissioning Risk of property damage and personal injury from improper
commissioning
•Read the operating instructions prior to commissioning. Observe
the safety instructions in this installation manual and in the "Safety
information" chapter of the operating instructions.
•Put the unit into service only after a successful function test
following assembly.
•Put the unit into service only after it has reached room
temperature.
•Observe the units during operation.
10013865-0AIBE-B

Description of the unit
10 Installation instructions
3 Description of the unit
3.1 Overview of the unit
s
r
q
p
o
n
m
l
k
ji h g f
e
d
c
b
a
Image: Unit with tray rack trolley
a Tray rack k Nameplate
b Insulated window l Base frame (optional)
c Door handle m Equipment leg
d Cooking zone door n Control unit
e Tray rack trolley (optional) o Housing
f Steam drain channel, door p Air inlet
g Steam drain channel, unit q Steam outlet
h Guide rail for tray rack (optional) r Core temperature sensor
(optional)
i USB port (covered) s Connection for core temperature
sensor (optional)
j Hand shower (optional)
10013865-0AIBE-B

Description of the unit
11Installation instructions
a
d
e
c
b
kji h g f
q
p
o
n
m
l
r
Image: Unit with tray trolley
a Tray rack j Hand shower
b Insulated window k Nameplate
c Door handle l Equipment leg
d Cooking zone door m Control unit
e Guide rail (right) n Housing
f Tray trolley o Air inlet
g Push handle p Steam outlet
h Guide rail (left) q Core temperature sensor
(optional)
i USB port (covered) r Connection for core temperature
sensor (optional)
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Description of the unit
12 Installation instructions
3.2 Planning drawing
F
BA CDE
H
G
Image: Size 6XX and 1XX
A
H
B C D E
Image: Size 2XX
Size 615, 621 115, 121 215, 221
A50 50 50
B997 997 1075
C50 50 50
D50 50 50
E799 799 813
F790 1060 ---
G850 580 ---
H1640 1640 1960
All dimensions in mm
10013865-0AIBE-B

Description of the unit
13Installation instructions
3.3 Equipment and connection data
Model: FKECOD
Size 615 621 115 121 215 221
Dimensions
Unit
Length x Width x Height (mm)
997 x 799 x 790 997 x 799 x 1060 1075 x 813 x 1960
Weight
(kg) unit 120 125 140 145 305 313
Emissions
Latent heat (W) 1780* 3670* 2750* 5400* 5510* 10200
Sensible heat (W) 1190 2450 1840 3600 3670 7100
Noise level (db(A)) < 70
* The stated value is reduced by 80% when operating with a condensation hood; the sensible heat is increased by the
amount of the reduction.
Operating environment
Temperature (°C) 5 — 40
Relative humidity (%)
Non-condensing
95
Power connection
Protection class IPX5, IPX6 (optional)
Type of connection 3PE / AC 50/60Hz, 3NPE / AC 50/60Hz
Voltage (V) 200
Connected load (kW) 10.1 16.3 14.7 25.5 29.4 50.9
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180
Voltage (V) 208
Connected load (kW) 10.2 17.4 15.7 27.3 31.4 54.6
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180
Voltage (V) 220
Connected load (kW) 11.6 19.7 17.7 30.8 35.4 61.4
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 230
Connected load (kW) 12.6 21.4 19.3 33.6 38.6 67
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 240
Connected load (kW) 13.7 23.3 21 36.5 42 72.9
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 380
Connected load (kW) 9.4 18.9 14.4 27.6 28.7 55
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
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Description of the unit
14 Installation instructions
Model: FKECOD
Size 615 621 115 121 215 221
Voltage (V) 400
Connected load (kW) 10.4 20.9 15.9 30.5 31.7 60.9
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 415
Connected load (kW) 11.2 22.5 17.1 32.8 34.1 65.5
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 440
Connected load (kW) 10.4 20.9 15.8 30.5 31.5 60.9
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 480
Connected load (kW) 12.3 20.9 18.9 32.6 37.6 65.1
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Soft water connection
Type of water Soft water, cold
Carbonate hardness
CaCO3(mmol/l (°dH))
< 0,9 (5)
Chloride Cl (mg/l) < 50
Iron Fe (mg/l) < 0.1
Connection pressure (kPa
(bar))
200 (2) — 600 (6)
Connection (") R 3/4
Tap water connection
Type of water Tap water, cold
Carbonate hardness
CaCO3(mmol/l (°dH))
< 4 (22)
Connection pressure (kPa
(bar))
200 (2) — 600 (6)
Connection (") R 3/4
Water consumption for steaming
Soft water (l/h) 16 21 18 24 36 48
Water consumption for Combisteaming
Soft water (l/h) 3,5 4,6 4 5,3 8 10,6
Water consumption for WaveClean cleaning program
Soft water (l) 3
Tap water (l) 32
Wastewater connection
Wastewater type Dirty water, maximum 80 °C
Connection to unit (mm) 50
Maximum length (m) 1
10013865-0AIBE-B

Description of the unit
15Installation instructions
Model: FKECOD
Size 615 621 115 121 215 221
Temperature resistance (°C) 95
Maximum flow rate (l/min) 10
Exhaust air connection
Connection to unit (mm) 53 73
Maximum length (m) 2,5
Temperature resistance (°C) 180
Transformer voltage
Type of connection 3NPE / AC 50/60Hz
Voltage range (V) 200 — 240
Transformer T1
Marking or colour of the cores Blue Red
Voltage measured (V) Voltage at the transformer (V)
190 — 200 0 200
201 — 220 0 220
221 — 230 0 230
231 — 240 0 240
241 — 250 0 250
Type of connection 3NPE / AC 50/60Hz
Voltage range (V) 380 — 415
Transformer T1
Marking or colour of the cores Blue Red
Voltage measured (V) Voltage at the transformer (V)
370 — 380 0 220
381 — 400 0 230
401 — 420 0 240
Type of connection 3PE / AC 50/60Hz
Voltage range (V) 380 — 480
Transformer T0 T1
Marking or colour of the cores T0 - 0V T0 - 230V T0 - 400V Blue Red
Voltage measured (V) Voltage at the transformer (V)
370 — 380 0 219 400 0 230
381 — 415 0 230 400 0 230
416 — 450 0 230 440 0 230
451 — 490 0 230 480 0 230
10013865-0AIBE-B

Description of the unit
16 Installation instructions
Basic control setting
Basic setting Parameter
s
Standard
value
Adjustment
range
Explanation
Date / time yyyy - mm - dd
hh : mm
Year - Month - Day
Hour : Minute
Unit of temperature 1 °C °C Celsius (°C)
°F Fahrenheit (°F)
Altitude 2 0—999 0—999 m Request the altitude above sea level from
the local weather station. If the altitude is
unknown, set 0 – 999 m.
1000 m—1999
m
2000 m—2499
m
2500 m or higher
80% power 3 100 80% Power can be limited to 80% (for special
applications).
100%
Actual voltage 14 400 100 — 500V Set the local, mean voltage between the
line conductors.
Audible signal
volume
33 Medium Individual Sets the volume.
Signal tones Sound 1 Sound 1 — 4 There are 4 sets of different sounds
available.
Unit of volume 34 ml (ml) Millilitre (ml)
(fl.oz.) Fluid ounce (fl.oz.)
35 Imperial
(fl.oz.)
Imperial (fl.oz.) Imperial fluid ounce
U.S. (fl.oz.) U.S. fluid ounce
Power optimisation
system
42 Off On If a power optimisation system is
connected, "On" must be selected for the
unit to heat.
Off
Water filter
maintenance
44 0 0 — 99900 l Water quantity up to the maintenance
message.
0 = No maintenance message
Network DHCP Network address
and DHCP
Select and set interface.
Kitchen management
system
Disabled Active
Disabled
Port and unit address can be set.
Ethernet Ethernet
Serial
Type of signal transmission
Settings parameters 1. Set parameters via the roller.
2. Tap the "Read" button to display the
set value.
3. Specify another value via the button
panel.
4. Press the "Write" button to save the
new value.
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Description of the unit
17Installation instructions
Basic control setting (Advanced)
Basic setting Parameter
s
Standard
value
Adjustment
range
Explanation
Ready2Cook
preheating
temperature
4 15 0 — 30% If the unit is fully loaded with a large mass
(roasts, loaves of bread), increase the
preheat temperature so that the cooking
zone temperature does not drop too
suddenly.
Time extension for
condensation hood
5 60 0 – 600s Time extension for the condensation hood,
after the cooking zone door has been
opened
Preselect steaming
temperature
9 100 30 °C — 130 °C Preset temperature for steaming
Preselect
Combisteaming
temperature
10 150 30 °C — 250 °C Preset temperature for Combisteaming
Preselect hot air
temperature
11 180 30 °C — 250 °C Preset temperature for hot air
Preselect
regeneration
temperature
12 130 30 °C — 150 °C Preset temperature for regeneration
Maximum waiting
time after
Ready2Cook, for T <
250 °C
37 120 0 — 300min Maximum waiting time after the
Ready2Cook temperature is reached, for
set value < 250 °C
Maximum waiting
time after
Ready2Cook, for T >
250 °C
38 30 0 — 60min Maximum waiting time after the
Ready2Cook temperature is reached, for
set value > 250 °C
Generator mode 45 0 0 = No
1 = Yes
If a generator is used to supply electricity
Cleaning monitoring 46 0 0 = No
1 = Yes
When cleaning monitoring is activated, a
message appears if the cleaning program
has not been started for more than 1 day.
Steam elimination 48 1 0 = Low
1 = Normal
2 = High
Sets the steam elimination level
Time format 675 0 0 = 24h
1 = 12h
Sets the 12h or 24h time format
10013865-0AIBE-B

Transporting the unit
18 Installation instructions
4 Transporting the unit
CAUTION
Risk of property damage and personnel injury from tipping
equipment
• Do not linger next to or behind raised equipment.
• Move raised equipment carefully.
ATTENTION
Risk of physical damage from improper transport
• Transport the unit upright.
• Do not tilt or stack the unit.
• Pay attention to protruding parts when transporting the
unpacked unit.
Prior to transporting the unit to the installation site, ensure that:
•The roadway has adequate load-bearing capacity.
•Wall openings are large enough.
4.1 Transporting the unit to the installation site
Image: Lengthwise and crosswise transport on pallet
Use suitable transport means to move unit to installation site.
10013865-0AIBE-B

Transporting the unit
19Installation instructions
4.2 Unpacking the unit
CAUTION
Risk of injury from sharp edges
• Wear protective gloves.
When unpacking the unit, inspect it for transport damage.
Do not install damaged units or put into service.
1. Remove the packaging.
2. Pull the protective film off the unit.
3. Remove the packaging material from the cooking zone
completely.
4. Clean the unit (see "Cleaning and maintaining the unit" in the
operating instructions).
5. Enter the information from the nameplate into the commissioning
report.
10013865-0AIBE-B

Setting up the unit
20 Installation instructions
5 Setting up the unit
WARNING
Risk of burns from spraying hot fat
• Set up deep fat fryers outside the range of the hand shower.
CAUTION
Risk of crushing from improper setup
• Protect the unit and work area during setup and alignment.
CAUTION
Risk of fire from failure to observe applicable regional fire
prevention regulations
• Observe applicable regional fire prevention regulations.
ATTENTION
Risk of physical damage from overheating of the unit
• Do not set up the unit close to heat sources.
10013865-0AIBE-B