Blodgett DFG-100 Series Application guide

EFFECTIVE MARCH 6 2006
DFG-100 XCEL SERIES
GAS CONVECTION OVEN
REPLACEMENT PARTS LIST
Superseding All Previous Parts Lists.
The Company reserves the right to make substitution in the event that items specified are not available.
ERRORS: Descriptive and/or typographic errors are subject to correction.
www.blodgett.com
BLODGETT OVEN COMPANY, 44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: [phone] [phone] Fax: [phone]
www.blodgett.com

SERIAL NUMBER IDENTIFICATION CODE:
RI = DFG100 XCEL
SERIAL NUMBER EXAMPLES
062001RI001T (NEW STYLE)
06/20/01 = DATE
RI = LETTER CODE FOR DFG100XCEL
001 = FACTORY SEQUENCE
T = TOP OVEN
IMPORTANT: When ordering parts, please provide the model, gas
type and serial number of the oven. The identification plate is
located above the right hand door under the ledge.
SERIAL NUMBER LOCATION / KEY:
MARCH 6, 2006 2 DFG100 XCEL
TO OBTAIN LITERATURE:
Blodgett Literature Department
800-331-5842, x2035
Fax: [phone]
Email: [email protected]
or
www.blodgett.com

Doors Are Not Returnable
TABLE OF CONTENTS
SOLID STATE INFINITE CONTROLS ................................................... PAGE 4
SOLID STATE DIGITAL CONTROLS, 5 KEY ....................................... PAGE 5
SOLID STATE CHPRO3 CONTROLS, 14 KEY ..................................... PAGE 6
SOLID STATE IQ2 CONTROLS, 23 KEY .............................................. PAGE 7
SOLID STATE CONTROLS WITH HUMIDAIRE 5 KEY ........................ PAGE 8
HUMIDAIRE COMPONENTS ................................................................ PAGE 9
EXPLODED INTERIOR VIEW ............................................................... PAGE 10
INTERIOR COMPONENTS W/EXTERIOR VIEW .................................. PAGE 11
BURNER & PIPING COMPONENTS ..................................................... PAGE 12
GAS VALVE ASSY ................................................................................ PAGE 13
DOOR COMPONENTS .......................................................................... PAGE 14
LOWER DOOR SUPPORT COMPONENTS ......................................... PAGE 15
ACCESSORIES ...................................................................................... PAGE 16
MARCH 6, 2006 3 DFG100 XCEL

LIGHT OFF
OVEN READY
OVEN OFF
COOL
DOWN
HIGH
FAN
THERMOSTAT
OFF
0
5
10
15
20
25
30
35
40
45
50
55
60
TIMER
LOW FAN
HIGH RATE DISABLED WITH LOW FAN
°C
70
90
150
170
190
210
°F
230
250
270
290
150
200
250
300
325
350
375
400
425
450
475
500
525
550
275
110
130
DISCONNECT THIS PRO DUCT FROM THE
POWER SUPPLY BEFORE OPE NING THE
CONTROL MODULE
ON
OFF
GAS SHUTOFF
80,000
BTU
60,000
BTU
ROAST
RAPID COOK
FROZEN
HEAVY LOAD
BAKE
STD. COOK
FRESH
LIGHT LOAD
SOLID STATE INFINITE CONTROLS
Ref. Part
No. No. Description
1 36546 Controller, Temperature, Solid State Modular
2 36506 Probe, Temperature, Solid State
3 18225 Timer, 60 Minute, 120V, 60 HZ
4 21068 Mode Selector Switch, 4 pos
5 36616 Knob, Replacement, all functions Qty 3
6 36602 Rate Switch
7 36376 Gas Switch, On/Off
8 18265 Indicator Light, Round, Red 28V
9 36121 Buzzer, 120V
10 20355 Transformer 115V to 24V
11 36432 Spark Box Nat & LP
12 36603 Relay, 120V
13 30662 Momentary Light Switch Kit
14 36651 Plug, for Light Switch
NOTE: For units without lights only, use this plug piece.
15 36604 Terminal Block, for controller
30503 Terminal Block, interconnecting, at rear of unit
36484 Harness, Wiring, Inf.
MARCH 6, 2006 4 DFG100 XCEL
22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
23077 Capacitor, Electrolytic 2 SP
16326 Test Cord
16 37324 Module Assy, Infinite 2 SP
36580 Harness, Rear Connecting
NOTE: Modules include everything pictured
above, except probe.
1
3
4
6
7
8
9
10
11
12
13
14
2
15
16
OVENS BUILT AFTER 10/22/03-
THESE PARTS WERE ADDED/CHANGED
Ref. Part
No. No. Description
1 37317 Timer, 60 Min 24V
2 37489 Buzzer, 24V
3 37090 Harness, Module Inf
4 37058 Relay, 24 V
5 R3984 Relay, DPST 24V
37334 Harness, Infinte Add-In
6 R8740 Rate Switch
37324 Module Assy, Infinte 2 SP- Includes everything
pictured below.
5
4
1
3
3
5
2

HEAT PULSE HOLD
START
STOP TIME TEMP
HOLD PULSE
HIGH RATE DISABLED W ITH LOW FAN
DISCONNECTTHIS PRODUCT FROM THE
POWER SUPPLY BEFO RE OPENING THE
CONTROL M ODULE
ON
OFF
GAS SHUTOFF
80,000
BTU
60,000
BTU
ROAST
RAPID COOK
FROZEN
HEAVY LOAD
BAKE
STD. COOK
FRESH
LIGHTLOAD
OVEN OFF
COOL
DOWN
HIGH
FAN
LOW FAN
MARCH 6, 2006 5 DFG100 XCEL
SOLID STATE DIGITAL CONTROLS
TIME & TEMPERATURE CONTROL
5 KEY DIGITAL
Ref. Part
No. No. Description
1 30658 Controller, Temperature, Solid State Digital
2 36506 Probe, Temperature, Solid State
3 21068 Mode Selector Switch, 4 pos
4 36616 Knob, Replacement, Mode
5 36617 Knob, Replacement, Adjust temperature
6 36602 Rate Switch
7 36376 Gas Switch, On/Off
8 20355 Transformer 115V to 24V
9 36432 Spark Box Nat & LP
10 36603 Relay, 120V
11 30662 Momentary Light Switch Kit
12 36651 Plug, for Light Switch
NOTE: For units without lights only, use this plug piece.
13 36604 Terminal Block, for controller
30503 Terminal Block, interconnecting, at rear of unit
36465 Harness, Wiring SSD
22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
23077 Capacitor, Electrolytic 2 SP
16326 Test Cord
36580 Harness, Rear Connecting
3
2
4
5
12
6
7
8
10
13
9
11
1
Ref. Part
No. No. Description
1 37090 Harness, Control
2 37058 Relay, 24VAC
37769 Harness, Probe Jumper
3 R3984 Relay, DPST 24V
6 R8740 Rate Switch
37306 Module Assy, SSD Controls
OVENS BUILT AFTER 10/22/03-
THESE PARTS WERE ADDED/CHANGED
NOTE: Modules include everything pictured below.
1
2
3
1

HIGH RATE DISABLE D WITH LOW FAN
DISCONNECT THIS PRODUCT FROM THE
POWER SUPPLY BEFORE OPENINGTHE
CONTROL MODULE
ON
OFF
GAS SHUTOFF
80,000
BTU
60,000
BTU
ROAST
RAPID COOK
FROZEN
HEAVY LOAD
BAKE
STD. COOK
FRESH
LIGHT LOAD
OVEN OFF
COOL
DOWN
HIGH
FAN
LOW FAN
HR/MIN
1
TEMP
HOLD
MIN/SEC
READY
HEAT
FAN
2 3
START PROG STOP
SOLID STATE CONROLS
CH PRO 3 CONTROL
14 KEYS
MARCH 6, 2006 6 DFG100 XCEL
22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
23077 Capacitor, Electrolytic 2 SP
16326 Test Cord
36763 Harness, Rear Connecting
Ref. Part
No. No. Description
1 37087 Controller, CH Pro 3
2 36720 Probe, Temperature, CH Pro 3
3 21068 Mode Selector Switch, 4 pos
4 36616 Knob, Replacement
5 36602 Rate Switch
6 36376 Gas Switch, On/Off
7 20355 Transformer 115V to 24V
8 36432 Spark Box Nat & LP
9 36603 Relay, 120V, Hi Speed
10 R3983 Relay, 120V, Low Speed
11 30662 Momentary Light Switch Kit
12 36651 Plug, for Light Switch
NOTE: For units without lights only, use this plug piece.
13 36604 Terminal Block, for controller
30503 Terminal Block, interconnecting, at rear of unit
14 XXXXX Control Panel & Decal Assy
36465 Harness, Wiring SSD
1
3
6
5
4
12
11
10
9
7
8
13
14
2
OVENS BUILT AFTER 10/22/03-
THESE PARTS WERE ADDED/CHANGED
Ref. Part
No. No. Description
1 R3984 Relay, DPST 24VAC
2 37090 Harness, Control
3 37058 Relay, 24VAC
6 R8740 Rate Switch
37311 Module Assy, CHPRO 3 Controller
NOTE: Modules include everything pictured below.
2
2
3
1

OVEN
OFF
OVEN
ON
ON
OFF
GAS SHUTOFF
80,000
BTU
60,000
BTU
HEAT
HIGH
FAN
LOW
FAN
PROGRAM
HOLD COOL
DOWN
ACTUAL
TEMP
SET
TEMP
PROG TOGGLE
CLEAR SCAN ENTER
1
2
3
4
5
6
7
8
9
10
SHELF
1
SHELF
2
SHELF
3
SHELF
4
SHELF
5
MARCH 6, 2006 7 DFG100 XCEL
SOLID STATE CONTROLS
IQ2 CONTROL
Ref. Part
No. No. Description
1 36141 Controller, IQ2
2 36720 Probe, IQ2
3 19619 Rocker Switch, DPST, Black
4 36376 Gas Switch, On/Off
5 36602 Rate Switch
6 36446 Relay, 24V Qty 2 per oven
7 36628 Relay, 24V, Qty 1 per oven
8 36604 Terminal Block, 3 pole
9 36700 Transformer, 120/240V to 24V Step Down
10 36432 Spark Box, Nat & LP
11 36403 Decal, IQ2
XXXXX Control Panel & Decal Assy
33072 Harness, Control
22301 Axial Fan, Low Velocity, 115V, 60 HZ (Qty 2)
23077 Capacitor, Electrolytic 2 SP
16326 Test Cord
36295 Harness, Rear Connecting
12 36680 Module Assy, IQ2 Controller
NOTE: Modules include everything pictured
above, except probe.
11
1
8
3
10
9
6
7
4
5
1
12
23 KEYS

SOLID STATE CONTROLS WITH HUMIDAIRE
5 KEYS
MARCH 6, 2006 8 DFG100 XCEL
Ref. Part
No. No. Description
1
2
3
4
5
6
7
10
9
8
1 30658 Controller, temperature
2 20355 Transformer, 115V to 24V
3 30662 Momentary Light Switch Kit
4 21068 Switch, Rotary 4 Position
5 36616 Knob, Mode
6 36617 Knob, Adjust
7 36376 Switch, Gas On/Off
8 36432 Control, Ignition
9 37090 Harness, Digital
10 36602 Switch, Rate
11 37058 Relay, 24 VAC
12 19014 Light, Indicator 28 VAC Amber
36853 Harness, Humidaire
13 36854 Timer, Preset Humidaire
14 R3984 Relay, DPST 24V
15 37232 Pushbutton, Flush
37098 Harness, Rear Humidaire
37769 Harness, Jumper Probe
11
12
14
13
15
9

HUMIDAIRE COMPONENTS
MARCH 6, 2006 9 DFG100 XCEL
Ref. Part
No. No. Description
36911 Regulator and Solenoid Assy 24VAC (includes everything pictured above)
1 M0959 Fitting, Compression 1/4 x 1/8
2 R10837 Valve, Solenoid
3 R10838 Coil, Solenoid 24VAC
4 18312 Nipple, Brass Hex 1/4 x 1.38
5 18410 Tee, Brass 11/16 x 1-9/16
6 36910 Regulator, Pressure
7 18309 Elbow, Brass 1/4 Pipe 90 DEG
8 R7329 Screw, 8-32 X.5 SS PANHEAD PHIL
9 37231 Bracket, Regl & Solenoid
10 18473 Bushing, 3/4 x 1/4 Hex
18314 Thermal Switch, SPNO
32875 Tape, Gore-tex gasket
37215 Dam, Liner Bottom
18339 Cap, End
19086 Grommet, Rubber 5/8
19087 Grommet, Nylon Split
21928 Terminal, Female .250 SPA
33488 Tube, Flex 1/4 x 12"
36623 Cover, Element Opening
36909 Fitting, Compression
36931 Tube, Water Inject
4817 Clip, Thermostat Bulb
1
32
1
4
7
5
4
6
8
9
10
4
○○○○

Ref. Part
No. No. Description
1 36427 Burner Assy, In Shot NAT
1 36428 Burner Assy, In Shot LP
2 36420 Heat Deflector Assy
3 33171 Blower Wheel
33147 Wheel Puller
4 37453 Motor Mount & Panel Assy.
5 37022 Motor, 115V, 1PH, 3/4 HP, 2 SP
EXPLODED INTERIOR VIEW
1
2
MARCH 6, 2006 10 DFG100 XCEL
SEE PAGE 12 FOR
EXPLODED VIEW OF BURNER.
3
4
5
LINER
NOT REPLACEABLE

MARCH 6, 2006 11 DFG100 XCEL
INTERIOR COMPONENTS & EXTERIOR VIEW
Ref. Part
No. No. Description
1 36437 Interior Baffle, Porcelain, Blower Wheel Cover
2 33171 Blower Wheel
33147 Wheel Puller
3 37022 Motor, 115V, 3/4 HP, 2 SP
15 37453 Motor Mount & Panel Assy
4 4342 Lamp, Qty 2 per oven
4922 Socket, for Lamp Qty 2 per oven
36435 Housing, for Socket & Lamp
5 18768 Racks, Each, Qty 5 per oven
6 36900 Rack Support Kit, Set of 2
14 36620 Stops, Rack Each Qty 2 per oven
7 37202 Combustion Compartment Cover
1
3
2
4
5
6
78
9
10
11
12
14
13
15
SEE PAGE 10 FOR
EXPLODED VIEW OF BURNER.
LINER
NOT
REPLACEABLE
Ref. Part
No. No. Description
8 36427 Burner Assy, In Shot NAT
8 36428 Burner Assy, In Shot LP
9 36512 Cover, Access Panel
10 22301 Axial Fan, Qty 1
11 36621 Bodytop, with opening for flue box
12 36407 Bodyside, RH
13 37205 Bodyside, LH
36698 Bodyback

Ref. Part
No. No. Description
1 36427 Burner Assy, In Shot NAT
1 36428 Burner Assy, In Shot LP
2 36417 Mounting Bracket, for burner
3 36416 Manifold Assy
4 38453 Ignitor Upgrade Kit
Consists of Flame Sensor Probe and Ignitor Rod
4 38521 Flame Sensor Probe
4 38521 Ignitor, Spark Rod
R4633 Flame Sensor Wire
5 33249 Flex Hose, for Manifold
6 1949 Nipple, Close 1/2 NPT
8 36627 Brace, for Manifold
9 36511 Bracket, for Manifold, Qty 2 per oven
10 16118 Reducer, 3/4 to 1/2"
11 36415 Orifice, Main Burner Qty 4 per oven, Specify gas type & model) BLANK
36544 Orifice, Main Burner Pre-Drilled NAT
36545 Orifice, Main Burner Pre-Drilled LP
36605 SparkWire, Flame Sensor
BURNER & PIPING, EXPLODED
MARCH 6, 2006 12 DFG100 XCEL
1
2
3
4
5
6
8
9
9
10 11

GAS VALVE ASSY
Ref. Part
No. No. Description
1 36608 Dual Gas Valve Assy
2 36229 Flex Tubing, with fittings acts as thru pipe
1
MARCH 6, 2006 13 DFG100 XCEL
2

Ref. Part
No. No. Description
37240 Door Assy Sld, RH
1 37241 Door Assy, Sld LH
2 37242 Door Assy, Gls RH
3 37243 Door Assy, Gls LH
9035 Window Tool, for installation and removal of
window assy
4 9036 Window Assy., Drop In (10-1/8" x 17-1/8")
17558 Door Handle, Porc.
5 18081 Top Plate, Door Handle
15 90017 Washers, Door (Set of 2)
6 90004 Bushings, Door Hinge (Set of 2)
7 16657 Sleeve, Upper Door Bushing
8 17557 Hinge Pin, Upper Door
9 17311 Center Trim, Door
10 36606 Pressure Lock
11 36876 Gasket Assy, Perimeter
12 36037 Lower Door Support Assy
13 35193 Microswitch, Door
14 16470 Nameplate
16 90076 Arm Assy, RH
20359 Arm Assy, w/welded hinge pin, LH
DOOR COMPONENTS
MARCH 6, 2006 14 DFG100 XCEL
Left Hand Door
Right Hand Door -
Attached to unit
4
2
3
1
13
11
6
7
8
15
16
6
6
12
Side View,
Lower Door
Support Assy
DOOR HINGE
COMPONENTS
Left Hand Door
10
8
9
8
10
9
14
14
4
5
5

MARCH 6, 2006 15 DFG100 XCEL
LOWER DOOR SUPPORT COMPONENTS
Ref. Part
No. No. Description
1 36037 Lower Door Support Assy
NOTE: Lower Door Support Assy includes the hinge pins, arms,
chain & turnbuckles, sprocket assys, cam assy, and microswitch.
2 35193 Microswitch, Door
3 90076 Arm Assy, RH
4 20359 Arm Assy, w/welded hinge pin, LH
1
4
3
NOTE: IF YOU NEED TO REPLACE THE SPROCKETS, CHAIN & TURNBUCKLE, OR THE
HINGE PIN WE STRONGLY SUGGEST ORDERING THE ENTIRE LOWER DOOR SUPPORT.
IT WILL INCLUDE ALL OF THESE COMPONENTS AND WILL GREATLY REDUCE YOUR
LABOR COSTS AND TIME INVESTED.
2

MARCH 6, 2006 16 DFG100 XCEL
VIEW FROM
FRONT OF OVEN
VIEW FROM
FRONT OF OVEN
ACCESSORIES
Ref. Part
No. No. Description
1 7839 Drafthood Assy., Direct Vent, S/S (6" dia.)
DFG100 Xcel Sgl
2 7840 Draft Diverter, Canopy Vent, S/S
DFG100 Xcel Sgl
21108 Drafthood Assy., Direct Vent, S/S (8" dia.)
DFG100 Xcel Dbl
20447 Draft Diverter, Canopy Vent, S/S
DFG100 Xcel Dbl
3 36687 Flue Connector Assy, 3 Piece
DFG100 Xcel Dbl
3 36686 Flue Box Single Oven DFG100 Xcel
31803 Clips, Stacking Double Oven
7 35048 Backpipe Assy, Dbl
21826 Installation Hose 36"
21242 Installation Hose 48"
37162 Bodyback, ALCT
Ref. Part
No. No. Description
4 8600 Legs, 6" w/ Bolts, S/S Set of 4
5 8598 Legs, 25" w/ Bolts, S/S Set of 4
5 36532 Legs, 19" w/Bolts, S/S Set of 4
with feet
36533 Legs, 19" w/Bolts, S/S Set of 4
no feet, for use with casters
33196 Seismic Legs, 6", S/S Set of 4
92000 Studs, Leg Set of 4
7847 Bolts, Leg Set of 8
6 5779 Casters w/ Plate Set of 4 Dbl Oven
16002 Casters Set of 4 Sgl Oven Only
19528 Casters, Low Profile Set of 4 Dbl Oven
31013 Casters, Heavy Duty Low Profile
Set of 4 (Jarvis & Jarvis) Dbl Oven
* 6486 Open Stand w/ Feet, S/S DFG100
* 11416 Open Stand w/ Casters, S/S DFG100
2
1
3
3
5
4
6
7
6