Mondial Designs Limited Sport Classic 125 User manual

0
Sport Classic 125
Sport Classic 125 ABS
Motorcycle
OWNER’S MANUAL
ZP682xxx
xx
Read this manual carefully
before operating this vehicle

Introduction
1
Dear Customer,
The trademark FB. Mondial is exclusively licensed to the Italian PELPI INTERNATIONAL SRL. For legal
reasons, please refer to PELPI INTERNATIONAL SRL as the vehicle manufacturer.
WELCOME TO THE WORLD OF MONDIAL MOTORCYCLES
Mondial congratulates you on choosing the Sport Classic 125 / Sport classic 125 ABS models among
its range of products.
We have drawn up this booklet to provide a comprehensive overview of your vehicle’s quality features.
Please read it carefully before riding the vehicle for the first time. It contains information, tips and
precautions for using your vehicle It also describes features, details and devices to assure you that you
have made the right choice. We believe that if you follow our suggestions, you will soon get to know your
new vehicle well and will use it for a long time at full satisfaction. This booklet is an integral part of the
vehicle, and it must be transferred to the new owner if the vehicle should be sold.

Introduction
2
Sport Classic 125
Sport Classic 125 ABS
The instructions given in this manual are intended to provide a clear, easy guide to using your vehicle. It also describes routine
maintenance procedures and regular checks that should be carried out on the vehicle at a Mondial Dealer or Authorized
Workshop. The booklet also contains instructions for simple repairs. Any operations not specifically described in this booklet
require the use of special tools and/or technical knowledge: for these operations, please take your vehicle to a Mondial Dealer
or Authorized Workshop.

Important manual information
3
Personal safety
This is the safety alert symbols. It used to alert you to potential injury hazards.
Failure to completely observe these instructions will result in serious risk of
personal injury.
A WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death, serious personal injury or property damage.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent
damaging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations involves to the risk of
considerable damage to the vehicle and sometimes even the invalidity of the guarantee.
CAUTION
A CAUTION indicates special precautions that must be taken to avoid damage to
the vehicle or other property.
NOTE
A NOTE provides key information to make procedures easier and clearer
The symbols illustrated above are very important. They are used to highlight parts of the booklet that they should be read with care.
The different symbols are used to make each topic in the manual simple and quick to locate. Before operating this motorcycle
read this booklet carefully and the “SAFE RIDING” section. Your safety as well as other’s does not only depend on the
quickness of your reflexes and agility, but also on how well you know your vehicle, the state of maintenance of the vehicle itself and
your knowledge of the rules for SAFE RIDING. For your safety, get to know your vehicle well to safely ride and master it in any
riding condition. IMPORTANT: This booklet is a help to safely ride and to master it in any riding condition.
IMPORTANT: This booklet is an integral part of the vehicle and must be handed to the new owner in the event of sale.

Table of contents
4
GENERAL RULES
6
Seat
28
Foreword
7
Fuel tank
30
Motorcycle care
7
Removing and installing fairings
36
Carbon monoxide
9
Vehicle identification
43
Fuel
9
USE
44
Hot components
10
Checks
45
Coolant
10
Fuel tank cap
48
Engine oil and gearbox oil used.
11
Front fork adjustment
48
Brake fluid
11
Clutch lever adjustment
49
Battery hydrogen gas and electrolyte
12
Running in
50
Side stand
12
Starting up the engine
51
Reporting of defects that affect safety
12
Moving off / Riding
54
VEHICLE
13
Engine stop
59
Arrangement of the main components
14
Parking
60
Analog instrument panel (symbols functions)
17
Catalytic converter
61
Instrument display (Multifunction display)
19
Side stand
62
Multi-function meter operations
20
Suggestion to prevent theft
62
Set-up configuration
24
MAINTENANCE
64
Ignition switch / Steering lock
25
Engine oil level check
65
Horn button
26
Engine oil topping-up
66
Turn signal switch
26
Engine oil change
67
Dimmer switch
26
Engine oil filter replacement
67
Engine stop switch
27
Spoke wheels
67
Start switch
27
Tires
68

Table of contents
5
Spark plug
69
Front and rear brake
88
Removing the air filter
71
Periods of inactivity
90
Air filter cleaning
71
Cleaning the vehicle
90
Air filter replacement
72
Transport
93
Coolant level
72
Drive chain
93
Coolant level check
73
Drive chain slack check
94
Coolant fill in
74
Drive chain slack adjustment
95
Checking the brake fluid level
75
Checking wear of chain, front and rear sprockets
96
Changing the brake fluid
76
Chain lubrication and cleaning
97
Battery
76
TECHNICAL DATA
98
Use a new battery
77
Tool kit equipment
103
Charging the battery
77
Electrical wiring diagram (Sport Classic 125)
104
Extended periods of inactivity
78
Electrical wiring diagram (Sport Classic 125 ABS)
105
Fuses
78
PERIODIC MAINTENANCE AND ADJUSTMENT
106
To check fuse (Sport Classic 125)
79
Schedule maintenance table
107
To check fuse (Sport classic 125 ABS)
80
Table of recommended products
112
Lamps
81
HANDOVER INSPECTION
113
Headlight adjustment
83
CONFIRMATION INSPECTION
114
Rear turn signal lights
84
Tail/brake light
84
Replacing the license plate light bulb (type A)
85
Replacing the license plate light bulb (type B)
86
Front turn signal lights
87
Rear view mirrors
87

6
Chapter 01
GENERAL RULES G
ENERAL RULES
Sport Classic 125
Sport Classic 125 ABS
absABS

General rules
7
Foreword
NOTE
Carry out maintenance operations at half the intervals specified if the vehicle is used rainy or dust conditions, off road
or for track use.
Motorcycle care
Mondial recommends using quality products to clean the vehicle. The use of unsuitable products can damage vehicle components.
For cleaning do not use solvents such as” nitro thinner” or” cold cleaning agents”, fuels or similar, or cleaning products that contain
alcohol.
Before cleaning
•Close off the exhaust system to avoid water from entering
•Make sure that all caps and covers as well as electrical couplers and connectors, including the spark plug(s) are properly
tightly installed.
•First, remove coarse dirt particles with a gentle spray of water. Spray very dirty areas with a normal motorcycle cleaner
and then clean with a brush.
Washing the motorcycle
Mondial recommends softening with plenty of water and then, remove carefully the insects and more stubborn stains before
washing the vehicle. To prevent stains, do not wash the motorcycle immediately after exposure to sunlight.
Do not wash it in the sun.
If the vehicle is used during the wintertime, be sure to frequently wash the motorcycle. To remove anti-icing salt sprayed on roads
in the winter, wash the motorcycle with chilly water immediately after use.
CAUTION
After cleaning your motorcycle, the efficiency of the braking system may be temporarily affected due to the presence
of water on the friction surfaces. You must consider an increase in braking space, operate the brakes repeatedly to
restore normal conditions. Carry out the pre-ride checks before use.
Use of hot water intensifies the effect of the salt. Use only plenty of chilly water to wash and remove anti-icing salt.
Use of high-pressure washing systems (or steam cleaners) can damage the seals, oil seals, braking system,
electrical system and seat. Do not use steam or high-pressure cleaning systems.

General rules
8
Cleaning of sensitive parts
BODYWORK
To keep the motorcycle bright, wash it regularly, especially if used in areas with elevated levels of pollution or mud. Aggressive
stains from tree resins, gasoline, oil, brake fluid or bird excrement in general must be removed immediately, otherwise
permanent stains on the paint can appear. After washing it is easy to identify marks and residual stains, remove them from the
body using a soft cloth, non-abrasive polish, and protect with a protective wax for cars. Periodic care, a thorough cleaning and
regular protective wax for the bodywork preserves the aesthetic quality of the motorcycle over the long term.
PLASTIC COMPONENTS
If the plastic components are cleaned using aggressive agents, the surface may be damaged. Do not use
cleaning products containing alcohol, solvents or that are abrasive for the cleaning of plasticparts.
Rotatory brushes or sponges with hard surfaces can cause scratches.
CHROME PARTS AND POLISHED METAL
Treat the chromed parts like aluminum or polished steel in a special manner. Wash them with plenty of water
car shampoo, polish and regularly brighten them with polishing.
Products, protect them with waxes or suitable acid-free products (e.g. Vaseline).
RADIATOR
If using the motorcycle in the winter on roads with deicing salt, regularly wash the radiator to prevent
aesthetic damage and the engine from overheating.
Wash using plenty of water, for example, use a garden hose with water at low pressure.
RUBBER PARTS
Clean the rubber parts by using water and mild shampoo (product for car wash).
The silicone spray usage to clean the rubber seals may cause damage.
Do not use other products containing silicon for cleaning the motorcycle.

General Rules
9
Carbon monoxide
All engine exhaust contains carbon monoxide, a deadly gas. If you need to keep the engine running to perform a procedure, please
ensure that you do so in an undeveloped area or very well-ventilated. Never let the engine run in an enclosed area. If you do work
in a closed area, make sure to use a smoke extraction system.
•Exhaust emissions contain carbon monoxide, a poisonous gas which can cause loss of consciousness and even
death.
•Carbon monoxide is odourless and colourless, therefore it cannot be detected by smell, sight or other sense.
Do not breathe in exhaust fumes under any circumstances.
Fuel
•The fuel used to power internal combustion engines is highly flammable and maybe explosive under certain condi-
tions. It is therefore recommended to carry out refueling and maintenance procedures in a ventilated area with the
engine switched off. Do not smoke during refueling and near fuel vapors, avoiding any contact with naked flames,
sparks or other sources which may cause them to ignite or explode. Do not disperse fuel in the environment.
Keep out of the reach of children.
If the vehicle falls or is on a steep incline, fuel can leak.
NOTE
•This mark identifies the recommended fuel for this vehicle as specified by European regulation (EN 228)
•Check that gasoline nozzle has the same identifier when refueling.
E5

General rules
10
•Avoid spilling fuel off the filler cap as it may catch fire in contact with the engine hot surfaces. In case of
accidental fuel spills, check that the area is completely dry before starting the vehicle.
Fuel expands when exposed to heat or sun rays, therefore be careful and do not overfill the fuel tank.
Stop filling when the fuel reaches the bottom of filler tube.
•Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard.
•Be careful that fuel does not get into contact with the skin. Do not inhale vapors or to swallow fuel.
Do not transfer fuel from one container to another using a hose.
Hot components
The engine or exhaust system components become very hot and remain in this condition for a certain time interval
after the engine has been switched off. Before handling these components, make sure that you are wearing insulating
gloves or wait until the engine and exhaust system have cooled down.
Coolant
The coolant contains ethylene glycol which, under certain conditions, can be become flammable. When ethylene glycol
burns, it produces an invisible flame which can nevertheless cause burns.
•Take care not to pour coolant onto hot engine or exhaust system components;
The fluid may catch fire and burn with invisible flames. When carrying out maintenance operations, it is advisable
to wear latex gloves. Even though it is toxic, coolant has a sweet flavor which makes it very attractive to animals.
Never leave the coolant in open containers in area, accessible to animals as they may drink it.
Keep out of the reach of children.
•Do not remove the radiator cap when the engine is still hot. The coolant is under pressure and may cause burns.

General Rules
11
Engine oil and gearbox oil used.
CAUTION
It is advisable to wear protective impermeable gloves when servicing the vehicle.
The engine or gearbox oil may cause serious injuries to the skin if handled for prolonged periods of time and on a
regular basis. Wash your hands carefully after handling oil.
Hand the oil over to or have it collected by the nearest used oil recycling company or the supplier.
Do not dispose oil in the environment.
Keep out of the reach of children.
Brake fluid
CAUTION
Brake fluids can damage the plastic or rubber painted surfaces. When servicing braking system, protect these
components with a clean cloth. Always wear protective goggles when servicing these systems.
Brake fluids are extremely harmful for your eyes. In the event of accidental contact with the eyes, rinse them
immediately with abundant cold, clean water and seek medical advice.

General rules
12
Battery hydrogen gas and electrolyte
The battery electrolyte is toxic, corrosive and it contains sulfuric acid, it can cause burns when is in contact with the
skin while handling battery electrolyte, wear tight fitting gloves and protective apparel.
In the event of skin contact with the electrolyte fluid, rinse well with plenty of clean water. It is particularly important to
protect your eyes, because even tiny amounts of battery acid may cause blindness.
If the fluid gets in contact with your eyes, wash with abundant water for fifteen minutes and consult an eye specialist
immediately. The battery releases explosive gases; keep it away from flames, sparks, cigarettes or any other heat
sources. Ensure adequately ventilation when servicing or recharging the battery.
Battery liquid is corrosive. Do Not pour it or overthrow it, particularly on plastic components. Ensure that the
electrolytic acid is compatible with the battery to be activated.
Side stand
Reporting of defects that affect safety
Unless otherwise specified in this Owner’s Manual, do not remove any mechanical or electrical component.
Before setting off, make sure the side stand has been completely retracted to its position.
Do not rest the rider’s or passenger’s weight on the stand.
CAUTION
Some connectors in the vehicle may be accidentally swapped and may compromise normal vehicle operation if
incorrectly installed. Some operations are complicated and risky. For any procedure that is complicated or for any
operations not described in this booklet, contact a FB Mondial Official Dealer. If you are adequately trained and
experienced, refer to the instructions in the workshop booklet available also at any FB Mondial Official Dealer.

13
Chapter 02
VEHICLE
Sport Classic 125
Sport Classic 125 ABS
absABS

Vehicle
14
Sport Classic 125 / Sport classic 125 ABS
Left view Arrangement of the main components
11
Swingarm
12
Chain assy.,
13
Passenger footrest [left] (Snap-on, closed/open
14
Rider footrest [left]
15
Shift pedal
16
Side stand
17
Oil drain plug Oil drain plug
18
Oil level dipstick Oil level dipstick
19
8
Fr. Caliper assy.,
20
Fr. Sensor
1
Fr. Brake disc
2
Fr. Fork assy.,
3
Fr. Fender
4
ECU (Engine Control Unit)/Throttle boby
5
Fr. flasher light(left
6
Fuel tank
7
Seat
8
Battery
9
Rear shock absorber (left)
10
Driven sprocket
5
7
9
14
17
15
2
3
1
6
10
12
13
18
19
8
16
20
11
0
4

Vehicle
15
Sport Classic 125 / Sport Classic 125 ABS
Right view Arrangement of the main components
11
Fr. Flasher light (right)
12
Oil drain plug
13
ABS control unit (only ABS Model)
14
Pedal brake
15
Rear master cylinder assy.,
16
Rider footrest [right]
17
Passenger footrest [right] (Ssnap-on, closed/open
18
Rear wheel sensor (only ABS Model)
19
Rear brake disc
1
Rear Caliper assy.,
2
License light assy.,
3
Rear shock absorber (right)
4
Silencer assy.,
5
Seat lock assy.,
6
Tool kit
7
Air filter assy.,
8
Fuel tank cap
9
Multi-function meter unit
10
Headlight unit assy.,
2
3
8
4
5
6
9
10
11
15
17
1
12
7
14
13
14
16
19
18

Vehicle
16
Sport Classic 125 / Sport Classic 125 ABS
Rear view / Front view Arrangement of the main components
1
Rear view mirror (left)
2
Clutch lever
3
Horn button
4
Dimmer switch
5
Turn signal switch
6
Handle,2 (left)
7
Ignition switch w/ steering lock
8
Front master cylinder
9
Throttle grip
10
Engine stop switch
11
Start switch button
12
Rear flasher light (left)
13
Rear flasher light (right)
14
Taillight unit assy.,
15
Rear view mirror (right)
16
Handle,1 (right) Rear flasher light (left)
17
Brake lever
18
Horn
7
1
2
3
5
6
8
11
15
17
16
12
13
18
14
4
9
10

Vehicle
17
Analog instrument panel (function of symbols)
1. Neutral indicator light "N
2. Oil pressure warning light
3. Engine trouble warning light
4. LCD Clock screen
5. Turn signal indicator light
6. High beam indicator light
7. Function switch button
8. ABS light (only ABS Model)
1. Neutral indicator light “N”:
When no gear is engaged, the green N signal light
coming on.
2. Oil pressure warning light :
If the red oil pressure light is on, it indicates that
the oil pressure of lubrication system is below the
operational function. If this indicator lights up and
flashes, stop the vehicle and contact an official
Mondial dealer.
3. Engine trouble warning light :
This indicator light comes on if a problem is detected.
If this occurs, have a Mondial dealer check.
4. LCD Clock screen:
The LCD screen display shows the functions of clock,
speed, rpm and the information from multi-function
meter.
5. Turn signal indicator light “ ”:
By activating the left or right turn indicator, this green
indicator light " “ is activated.
17

Vehicle
18
6. Hi-beam indicator light :
This blue indicator light comes on when the high beam
of the headlight is switched on.
7. Function switch button :
This button is used to select the different settings of
the multi-functions meter unit.
8. “ABS” trouble warning light (only for ABS model) :
This indicator light comes on if a problem is
detected. If this occurs, have a Mondial dealer check.

Vehicle
19
Multi-function display
1. Digital speedometer
2. Digital tachometer
3. Multifunction digital display: ODO/TRIP/ rpm etc.
4. Clock
5. Fuel meter
6. Coolant temperature meter
7. Side stand lowered warning signal (* No function)
8. Transmission gear display
These vehicles do not have this function, only the instrument got this display
configuration.
Self-diagnosis devices
When the ignition key is switched to on (from to ) the system
checks the function of LCD display by lighting up all the segments and
the indicators lights for approximately two seconds.
1
2
3