Mondial Designs Limited HPS125 CBS User manual

OWNER’S MANUAL
USO E MANUTENZIONE
BEDIENUNGSANLEITUNG
MANUAL DEL PROPRIETARIO
MANUEL DE L‘UTILISATEUR
HPS125 CBS
HPS125 ABS
Euro 5
JCRV000006

0
Motorcycle
HPS125 CBS
HPS125 ABS
OWNER’S MANUAL
ENGLISH
E
E

INTRODUCTION
1
Dear Customer,
The trademark FB. Mondial is exclusively licensed to the Italian PELPI INTERNATIONAL SRL.
For legal reasons, please refer to PELPI INTERNATIONAL SRL as the vehicle manufacturer.
WELCOME TO THE WORLD OF MONDIAL MOTORCYCLES
Mondial congratulates you on choosing the HPS125 / HPS125 ABS models among its range of products.
We have drawn up this booklet to provide a comprehensive overview of your vehicle’s quality features.
Please read it carefully before riding the vehicle for the first time. It contains information, tips
and precautions for using your vehicle It also describes features, details and devices to assure you that
you have made the right choice. We believe that if you follow our suggestions, you will soon get to know
your new vehicle well and will use it for a long time at full satisfaction. This booklet is an integral part of
the vehicle, and it must be transferred to the new owner if the vehicle should be sold.

INTRODUCTION
2
HPS125 CBS
HPS125 ABS
The instructions given in this manual are intended to provide a clear, easy guide to using your vehicle.
It also describes routine maintenance procedures and regular checks that should be carried out on the vehicle at an PELPI Dealer
or Authorized Workshop.
The booklet also contains instructions for simple repairs.
Any operations not specifically described in this booklet require the use of special tools and/or technical knowledge: for these
operations, please take your vehicle to a PELPI Dealer or Authorized Workshop.

IMPORTANT MANUAL INFORMATION
3
Personal safety
This is the safety alert symbols. It used to alert you to potential injury hazards. Failure
to completely observe these instructions will result in serious risk of personal injury.
A WARNING indicates a potentially hazardous situation which, if not avoided, could result
in death, serious personal injury or property damage.
Safeguarding the environment
Sections marked with this symbol indicate the correct use of the vehicle to prevent
damaging the environment.
Vehicle intactness
The incomplete or non-observance of these regulations involves to the risk of
considerable damage to the vehicle and sometimes even the invalidity of the guarantee.
CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the
vehicle or other property.
NOTE A NOTE provides key information to make procedures easier and clearer
The symbols illustrated above are very important. They are used to highlight parts of the booklet that they should be read with care.
The different symbols are used to make each topic in the manual simple and quick to locate. Before operating this motorcycle
read this booklet carefully and the “SAFE RIDING” section. Your safety as well as other’s does not only depend on the
quickness of your reflexes and agility, but also on how well you know your vehicle, the state of maintenance of the vehicle itself and
your knowledge of the rules for SAFE RIDING. For your safety, get to know your vehicle well to safely ride and master it in any
riding condition. IMPORTANT: This booklet is a help to safely ride and to master it in any riding condition.
IMPORTANT: This booklet is an integral part of the vehicle and must be handed to the new owner in the event of sale.
* Product and specifications are subject to change without any notice.
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TABLE OF CONTENTS
4
GENERAL RULES
MAINTENANCE
Motorcycle care
6
Engine oil level check
5
8
Cleaning of sensitive parts
7
Refilling engine oil
5
9
Carbon monoxide 8 Spoke wheels 60
Fuel
8
Tires
6
1
Hot components 9 Spark plug 62
Coolant
9
Removing the air filter
6
4
Engine oil and gearbox oil used.
10 Air filter cleaning 64
Brake fluid
10
Air filter replacement
6
5
Battery hydrogen gas and electrolyte 11 Coolant level 65
Side stand
11
Coolant level check
6
6
Reporting of defects that affect safety 11 Coolant fill in 67
INSTRUMENT AND CONTROL FUNCTIONS
Checking the brake fluid level
6
8
Arrangement of the main components
13
Changing the brake fluid
6
9
In
dicator lights and warning lights (function of symbols)
16
Battery
6
9
Multi
-
function display
18
Extended periods of inactivity
7
1
Multi-function meter operations 19 Replacing the fuses 71
Set
-
up configuration
23
Checking the fuses
HPS125 CBS
7
2
ABS 25 Checking the fuses
HPS125 ABS
73
Ignition switch / Steering lock
2
6
Lamps
7
4
Horn button 27 Headlight adjustment 76
Turn signal switch
2
7
Rear turn signal lights
77
Dimmer switch
2
7
Tail/brake light
7
7
Engine stop switch / Start switch
2
8
Replacing the license plate light bulb
7
8
Seat
2
9
Front turn signal lights
79
Fuel tank
30
Rear view mirrors
79
Removing and installing fairings
3
3
Front and rear brake
80
Tool kit compartment 35 Periods of inactivity 82
Vehicle identification
3
6
Matt colour caution
82
USE
Cleaning the vehicle 83
Checks
3
8
Transport
85
Fuel tank cap 41 Drive chain 85
Front fork adjustment
4
1
Drive chain slack check
86
Clutch lever adjustment
4
2
Drive chain slack adjustment
87
Running in
4
3
Checking wear of chain, front and rear sprockets
88
Starting up the engine
44
Chain lubrication and cleaning
89
Moving off / Riding
4
7
TECHNICAL DATA
Engine stop
5
2
Technical Data
91
Parking 53
PERIODIC MAINTENANCE AND ADJUSTMENT
Catalytic converter
5
4
Schedule maintenance table
94
Side stand 55 Table of recommended products 99
Suggestion to prevent theft
5
5
HANDOVER INSPECTION
5
08
CONFIRMATION INSPECTION
509

5
Chapter 01
GENERAL RULES
E
HPS125 CBS
HPS125 ABS

GENERAL RULES
6
Foreword
NOTE
Carry out maintenance operations at half the intervals specified if the vehicle is used rainy or dust conditions, off road
or for track use.
Motorcycle care
Mondial recommends using quality products to clean the vehicle. The use of unsuitable products can damage vehicle components.
For cleaning do not use solvents such as” nitro thinner ” or ” cold cleaning agents ”, fuels or similar, or cleaning products that
contain alcohol.
Before cleaning
•Close off the exhaust system to avoid water from entering
•Make sure that all caps and covers as well as electrical couplers and connectors, including the spark plug(s) are properly
tightly installed.
•First, remove coarse dirt particles with a gentle spray of water. Spray very dirty areas with a normal motorcycle cleaner and
then clean with a brush.
Washing the motorcycle
Mondial recommends softening with plenty of water and then, carefully remove the insects and more stubborn stains before
washing the vehicle. To prevent stains, do not wash the motorcycle immediately after exposure to sunlight.
Do not wash it in the sun.
If the vehicle is used during the wintertime, be sure to frequently wash the motorcycle. To remove anti-icing salt sprayed on roads
in the winter, wash the motorcycle with chilly water immediately after use.
CAUTION
After cleaning your motorcycle, the efficiency of the braking system may be temporarily affected due to the presence
of water on the friction surfaces. You must consider an increase in braking space, operate the brakes repeatedly to
restore normal conditions. Carry out the pre-ride checks before use.
Use of hot water intensifies the effect of the salt. Use only plenty of chilly water to wash and remove anti-icing salt.
Use of high-pressure washing systems (or steam cleaners) can damage the seals, oil seals, braking system,
electrical system and seat. Do not use steam or high-pressure cleaning systems.

GENERAL RULES
7
Cleaning of sensitive parts
BODYWORK
To keep the motorcycle bright, wash it regularly, especially if used in areas with elevated levels of pollution or mud. Aggressive
stains from tree resins, gasoline, oil, brake fluid or bird excrement in general must be removed immediately, otherwise
permanent stains on the paint can appear. After washing it is easy to identify marks and residual stains, remove them from the
body using a soft cloth, non-abrasive polish, and protect with a protective wax for cars. Periodic care, a thorough cleaning and
regular protective wax for the bodywork preserves the aesthetic quality of the motorcycle over the long term.
Plastic components
If the plastic components are cleaned using aggressive agents, the surface may be damaged.
Do not use cleaning products containing alcohol, solvents or that are abrasive for the cleaning of plasticparts.
Rotatory brushes or sponges with hard surfaces can cause scratches.
Chrome parts and polished metal
Treat the chromed parts like aluminum or polished steel in a special manner.
Wash them with plenty of water car shampoo, polish and regularly brighten them with polishing.
Products, protect them with waxes or suitable acid-free products ( e.g. Vaseline).
Radiator
If using the motorcycle in the winter on roads with deicing salt, regularly wash the radiator to prevent
aesthetic damage and the engine from overheating.
Wash using plenty of water, for example, use a garden hose with water at low pressure.
Rubber parts
Clean the rubber parts by using water and mild shampoo (product for car wash).
The silicone spray usage to clean the rubber seals may cause damage.
Do not use other products containing silicon for cleaning the motorcycle.
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GENERAL RULES
8
Carbon monoxide
All engine exhaust contains carbon monoxide, a deadly gas. If you need to keep the engine running to perform a procedure, please
ensure that you do so in an undeveloped area or very well-ventilated. Never let the engine run in an enclosed area. If you do work
in a closed area, make sure to use a smoke extraction system.
•Exhaust emissions contain carbon monoxide, a poisonous gas which can cause loss of consciousness and even
death.
•Carbon monoxide is odourless and colourless, therefore it cannot be detected by smell, sight or other sense.
Do not breathe in exhaust fumes under any circumstances.
Fuel
•The fuel used to power internal combustion engines is highly flammable and maybe explosive under certain
conditions. It is therefore recommended to carry out refueling and maintenance procedures in a ventilated area
with the engine switched off. Do not smoke during refueling and near fuel vapors, avoiding any contact with naked
flames, sparks or other sources which may cause them to ignite or explode. Do not disperse fuel in the
environment.
Keep out of the reach of children.
If the vehicle falls or is on a steep incline, fuel can leak.
NOTE
•This mark identifies the recommended fuel for this vehicle as specified by European regulation (EN 228)
•Check that gasoline nozzle has the same identifier when refueling.
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GENERAL RULES
9
•Avoid spilling fuel off the filler cap as it may catch fire in contact with the engine hot surfaces. In case of
accidental fuel spills, check that the area is completely dry before starting the vehicle.
Fuel expands when exposed to heat or sun rays, therefore be careful and do not overfill the fuel tank.
Stop filling when the fuel reaches the bottom of filler tube.
•Make sure that the fuel tank cap is properly installed before riding. Leaking fuel is a fire hazard.
•Be careful that fuel does not get into contact with the skin. Do not inhale vapors or to swallow fuel.
•Do not transfer fuel from one container to another using a hose.
Hot components
The engine or exhaust system components become very hot and remain in this condition for a certain time interval
after the engine has been switched off. Before handling these components, make sure that you are wearing insulating
gloves or wait until the engine and exhaust system have cooled down.
Coolant
The coolant contains ethylene glycol which, under certain conditions, can be become flammable. When ethylene glycol
burns, it produces an invisible flame which can nevertheless cause burns.
•Take care not to pour coolant onto hot engine or exhaust system components.
The fluid may catch fire and burn with invisible flames. When carrying out maintenance operations, it is advisable
to wear latex gloves. Even though it is toxic, coolant has a sweet flavor which makes it very attractive to animals.
Never leave the coolant in open containers in area, accessible to animals as they may drink it.
Keep out of the reach of children.
•Do not remove the radiator cap when the engine is still hot. The coolant is under pressure and may cause burns.
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GENERAL RULES
10
Engine oil and gearbox oil used.
CAUTION
It is advisable to wear protective impermeable gloves when servicing the vehicle.
The engine or gearbox oil may cause serious injuries to the skin if handled for prolonged periods of time and on a
regular basis.
Wash your hands carefully after handling oil.
Hand the oil over to or have it collected by the nearest used oil recycling company or the supplier.
Do not dispose oil in the environment.
Keep out of the reach of children.
Brake fluid
CAUTION
Brake fluids can damage the plastic or rubber painted surfaces.
When servicing braking system, protect these components with a clean cloth.
Always wear protective goggles when servicing these systems.
Brake fluids are extremely harmful for your eyes.
In the event of accidental contact with the eyes, rinse them immediately with abundant cold, clean water and seek
medical advice.

GENERAL RULES
11
Battery hydrogen gas and electrolyte
The battery electrolyte is toxic, corrosive and it contains sulfuric acid, it can cause burns when is in contact with the
skin while handling battery electrolyte, wear tight fitting gloves and protective apparel.
In the event of skin contact with the electrolyte fluid, rinse well with plenty of clean water.
It is particularly important to protect your eyes, because even tiny amounts of battery acid may cause blindness.
If the fluid gets in contact with your eyes, wash with abundant water for fifteen minutes and consult an eye specialist
immediately. The battery releases explosive gases; keep it away from flames, sparks, cigarettes or any other heat
sources. Ensure adequately ventilation when servicing or recharging the battery.
Battery liquid is corrosive. Do Not pour it or overthrow it, particularly on plastic components. Ensure that the
electrolytic acid is compatible with the battery to be activated.
Side stand
Reporting of defects that affect safety
Unless otherwise specified in this Owner’s Manual, do not remove any mechanical or electrical component.
Before setting off, make sure the side stand has been completely retracted to its position.
Do not rest the rider’s or passenger’s weight on the stand.
CAUTION
Some connectors in the vehicle may be accidentally swapped and may compromise normal vehicle operation if
incorrectly installed. Some operations are complicated and risky. For any procedure that is complicated or for any
operations not described in this booklet, contact a FB Mondial Official Dealer. If you are adequately trained and
experienced, refer to the instructions in the workshop booklet available also at any FB Mondial Official Dealer.
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12
HPS125 CBS
HPS125 ABS
Chapter 02
INSTRUMENT
AND
CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS
13
HPS125 CBS / HPS125 ABS
Left view Arrangement of the main components
1 Fr.brake disc
2 Horn
3 Fr.fork assy.,
4
Fuel tank cap
5
Fuel tank cover
6 ECU(Engine Control Unit/ Throttle body
7 Battery
8 Seat
9 Rear shock absorber(left)
10
Driven sprocket
11 Chain drive
12
Shift Pedal
13 Sidestand
14
Oil drain plug
15 Oil level dipstick
16
Front caliper assy.,
17 Front wheel sensor
E
1
2
3
4
5
6
7
8
9
10
11
12 13 14 15 16
17

INSTRUMENT AND CONTROL FUNCTIONS
14
HPS125 CBS / HPS125 ABS
Right view Arrangement of the main components
1 Rr.Wheel sensor (Only ABS Model)
2
Rear Caliper assy.,
3 Rear shock absorber (right)
4
Silencer assy.,
5
Seat lock assy.,
6
Tool kit
7 Air Filter
8 Fuel tank cover
9
Multi-function meter unit
10 Oil drain plug
11
ABS control unit (only ABS Model)
12 Rear master cylinder
13
Brake pedal
14 Rear brake disc
1
2
10
5
6
7
3
4
8
9
11
12
13
14

INSTRUMENT AND CONTROL FUNCTIONS
15
HPS125 CBS / HPS125 ABS
Rear view / Front view Arrangement of the main components
E
15
14
13
4
5
7
11
12
1
2
3
8
9
6
10
18
22
16
21
19
24
20
17
23

INSTRUMENT AND CONTROL FUNCTIONS
16
Indicator lights and warning lights (function of symbols)
The dashboard of your vehicle has a TFT screen and allows you, to select a screen with a "Classic" or "Racing" type layout.
Moreover, the dashboard brightness automatically changes from day to night light according to the environment brightness.
Classic display selection (Day mode)
Racing display selection (Day
mode)
1
2
3
6
5
4
4
5
6
1
2
3
4. Right turn signal light :
Indicator light will flash when the right signal is flashing.
5. Oil pressure warning light :
If the red oil pressure light is on, it indicates that the oil
pressure of lubrication system is below the operational
function. If this indicator lights up and flashes, stop the
vehicle and contact an official Mondial dealer.
6. Hi-beam indicator light :
This blue indicator light comes on when the high beam
of the headlight is switched on.
1. Left turn signal light :
Indicator light will flash when the right signal is flashing.
2. ABS ” warning light (only for ABS model) :
This indicator light comes on if a problem is
detected. If this occurs, have a Mondial dealer check.
3. Engine trouble warning light :
This indicator light stays on for 1 second and turns off
after the start check. If even with the engine off, it
remains on after this time, it means that a problem has
been encountered. In this case, contact a Mondial dealer.

INSTRUMENT AND CONTROL FUNCTIONS
17
Multi-function unit
1. Function set button :
This button is used to select the different settings of
the multi-functions meter unit.
E
2
1
2. Brightness sensor :
The brightness sensor automatically changes from
day to night light according to the environment
.
brightness.

INSTRUMENT AND CONTROL FUNCTIONS
18
Multi-function display
1. Digital speedometer
2. Digital tachometer
3. Multifunction digital display: TRIP
4. Transmission gear display
5. Multifunction digital display: ODO
1
1
2
2
3
3
5
5
8
7
4
7
9
6
9
6
4
8
6. Fuel meter
7. Clock
8. Voltage display
9. Coolant temperature meter