Monessen Hearth Vent Free DFS32C User manual
Installation Instructions
This is an unvented gas-red heater. It uses air
(oxygen) from the room in which it is installed.
Provisions for adequate combustion and
ventilation air must be provided. Refer to page
7.
710533
VFH cover
71D0532 1/11 Rev. 10
DFS Series Vent Free Fireplace
271D0532
Gas Pressures .......................................................... 5
Gas Specications .................................................... 5
Ignition Controls ....................................................... 5
Pilot .......................................................................... 5
Thermal Generator ................................................... 5
Fireplace and Framing Dimensions .......................... 6
What You Will Need .................................................. 7
General Fireplace Installation ................................... 7
Fireplace Location .................................................... 8
Clearances ............................................................... 9
Fireplace Installation .............................................. 10
Milli-Volt Control ..................................................... 12
Connect Optional Wall Switch ................................ 12
Connect Remote Receiver ..................................... 14
Check System Operation ....................................... 14
Screen Remove ...................................................... 15
Canopy Installation ................................................. 15
Blower Installation .................................................. 16
Log Placement ....................................................... 17
Rock Wool Placement ............................................ 19
Pilot Flame ............................................................. 20
Burner Flame Appearance ..................................... 20
For Your Safety Read Before Lighting .................... 21
Milli-Volt Control Lighting Instructions .................... 22
To Turn Off Gas to Heater ...................................... 22
Match Lighting Instructions ..................................... 23
Cleaning and Servicing .......................................... 23
Firebox ................................................................... 26
Logs ........................................................................ 28
Burner ..................................................................... 29
Forced Air Kit .......................................................... 30
Optional Trim .......................................................... 30
Optional Brick ......................................................... 30
Trim Installation ...................................................... 31
Outside Combustion Air .......................................... 33
DFS Series Vent Free Fireplace
71D0532 3
Please leave these instructions with the appliance.
Please retain these instructions for future reference
.
1. Due to high temperatures, the appliance should be
located out of trafc and away from furniture and
draperies.
2. Children and adults should be alerted to the hazard
of high surface temperature and should stay away
to avoid burns or clothing ignition.
3. Young children should be carefully supervised when
they are in the same room with the appliance.
4. Do not place clothing or other ammable material
on or near the appliance.
5. Any safety screen or guard removed for servicing
an appliance, must be replaced prior to operating
the heater.
6. Installation and repair should be done by a qualied
service person.
7. To prevent malfunction and/or sooting, an unvented
gas heater should be cleaned before use and at
least annually by a professional service person.
More frequent cleaning may be required due to
excessive lint from carpeting, bedding materials,
etc. It is imperative that control compartments,
burners and circulating air passageways be kept
clean.
13. Correct installation of the ceramic ber logs, proper
location of the heater, and annual cleaning are neces-
sary to avoid potential problems with sooting. Sooting,
resulting from improper installation or operation, can
settle on surfaces outside the replace. Refer to log
placement instructions for proper installation.
14. Avoid any drafts that alter burner ame patterns. Do not
allow fans to blow directly into replace. Do not place
a blower inside burn area of rebox. Ceiling fans may
create drafts that alter burner ame patterns. Sooting
and improper burning will occur.
15. Candles, incense, oil lamps, etc. produce
combustion byproducts including soot. Vent-free appli-
ances will not lter or clean soot produced by these
types of products. In addition, the smoke and/or aro-
matics (scents) may be reburnt in the vent-free appli-
ance which can produce odors. It is recommended to
minimize the use of candles, incense, etc. while the
vent-free appliance is in operation.
16. This is an unvented gas-fired heater. It uses air
(oxygen) from the room in which it is installed. Provi-
sions for adequate combustion and ventilation air must
be provided. Refer to Page 7.
17. This heater shall not be installed in a room or space
unless the required volume of indoor combustion air is
provided by the method described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International
Fuel Gas Code or applicable local codes.
18. Keep room area clear and free from combustible
materials, gasoline and other ammable vapors and
liquids.
19. Unvented gas heaters are a supplemental zone heater.
They are not intended to be the primary heating appli-
ance.
20. Unvented gas heaters emit moisture into the living
area. In most homes of average construction, this
does not pose a problem. In houses of extremely
tight construction, additional mechanical ventilation is
recommended.
8. Early signs of
carbon monoxide poisoning are similar to the u with
headaches, dizziness and/or nausea. If you have these
signs, obtain fresh air immediately. Have the heater
serviced as it may not be operating properly.
9. The installation must conform with local codes or, in
the absence of local codes, with the
10. This unit complies with ANSI Z21.11.2 Unvented
Heaters, latest edition.
11. Do not install the unvented heater in a bathroom.
12. Do not install the unvented heater in a bedroom unless
the maximum input rating is equal to or less than
10,000 Btu/hr.
DFS Series Vent Free Fireplace
471D0532
21. During manufacturing, fabricating and shipping, various
components of this appliance are treated with certain
oils, lms or bonding agents. These chemicals are not
harmful but may produce annoying smoke and smells
as they are burned off during the initial operation of the
appliance; possibly causing headaches or eye or lung
irritation. This is a normal and temporary occurrence.
The initial break-in operation should last two to three
hours with the burner at the highest setting. Provide
maximum ventilation by opening windows or doors to
allow odors to dissipate. Any odors remaining after this
initial break-in period will be slight and will disappear
with continued use.
22. Input ratings are shown in BTU per hour and are for
elevations up to 2,000 feet. For elevations above 2,000
feet, input ratings should be reduced 4 percent for each
1,000 feet above sea level. Refer to the National Fuel
Gas Code.
23. The appliance and its appliance main gas valve must
be disconnected from the gas supply piping system
during any pressure testing of that system at test pres-
sures in excess of 1/2 psig (3.5 kPa).
24. The appliance must be isolated from gas supply piping
system by closing its equipment shutoff valve during
any pressure testing of the gas supply piping system
at test pressures equal to or less than 1/2 psig (3.5
kPa).
25. Do not use this room heater if any part has been under
water. Immediately call a qualied service technician
to inspect the room heater and to replace any part of
the control system and any gas control which has been
under water.
26. Never burn solid fuels in a replace where a unvented
room heater is installed.
27. Always have a replace screen in place when the
appliance is in operation and, unless other provisions
for combustion air are provided, the screen must have
an opening(s) for induction of combustion air.
Adhere to all local codes or, in their absence, the latest
edition of THE NATIONAL FUEL GAS CODE ANSI Z223.1
or NFPA54 which can be obtained from:
1430 Broadway
New York, NY 10018
or
Batterymarch Park
Quincy, MA 02269
DFS Series Vent Free Fireplace
71D0532 5
FP2438
VFH controls
Screen
On/Off Switch
Piezo
Control
Knobs
FP2438
This vent-free replace must be mounted on the oor or
on the optional replace hearth.
This unvented gas heater requires no outside venting and
burns cleanly with high heating efciency.
This zero-clearance unvented gas heater can be installed
against (or recessed into) any wall that is accessible to a
gas line.
Natural Propane (LP)
Inlet Minimum 5.0” w.c. 11.0” w.c.
Inlet Maximum 10.5” w.c. 13.0” w.c.
Regulator Pressure 3.5” w.c. 10.0” w.c.
Pilot Regulator 3.5” w.c. --
DFS32NVC Nat. Millivolt 38,000 26,000
DFS32PVC LP Millivolt 34,000 26,000
DFS36NVC Nat. Millivolt 38,000 26,000
DFS36PVC LP Millivolt 34,000 26,000
DFS42NVC Nat. Millivolt 38,000 26,000
DFS42PVC LP Millivolt 34,000 26,000
Piezo ignitor allows ignition of the pilot without the use of
matches or batteries.
- All gas to the gas logs is shut off at the
valve.
- Valve position to light/maintain a standing
pilot.
- Valve position to turn ON/OFF log set with
remote switch/thermostat.
- Variable position to control ame height
(heat output). Both front and rear burners
are in operation to provide realistic glow
and yellow ame.
The gas log heater is tted with a specially designed safety
pilot light (ODS assembly) which senses the amount of
oxygen available in the room and shuts the gas log heater
off if the oxygen level begins to drop below a satisfactory
level. The pilot can only be relit when adequate fresh air
is available.
The milli-volt gas log pilot is tted with a milli-volt generator
to provide power for remote activation.
DFS Series Vent Free Fireplace
671D0532
R - Min. Rough Opening Width
Min. Rough
Opening
Depth
1/2”
or 5/8”
Min. Rough
Opening
Height
F
710533
VFH dims
A
B
CD
E
G
H
I
J
K
L
M
N
O
P
S
T
U
V
T
256O” (64 mm)
16QE”
(33 mm)
156M”
(32 mm)
Q
A 37” (940 mm) 41” (1041 mm) 47” (1194 mm)
B 32” (813 mm) 36” (914 mm) 42” (1067 mm)
C 29M\,” (759 mm) 34” (864 mm) 40” (1016 mm)
D 34Z\x” (876 mm) 34Z\x” (876 mm) 34Z\x” (876 mm)
E 29” (737 mm) 32” (813 mm) 38” (965 mm)
F 23C\,” (594 mm) 27C\,” (695 mm) 33C\,” (848 mm)
G 16” (406 mm) 18” (457 mm) 18” (457 mm)
H 21C\v” (553 mm) 21C\v” (553 mm) 21C\v” (553 mm)
I 6” (152 mm) 6” (152 mm) 6” (152 mm)
J 5M\zn” (138 mm) 5M\zn” (138 mm) 5M\zn” (138 mm)
K 18” (457 mm) 17B\,” (448 mm) 17B\,” (448 mm)
L 7Z\,” (181 mm) 9C\v” (248 mm) 9C\v” (248 mm)
M 8” (203 mm) 8Z\v” (210 mm) 8Z\v” (210 mm)
N 13Z\v” (337 mm) 15C\v” (400 mm) 15C\v” (400 mm)
O 2C\v” (70 mm) 2Z\v” (57 mm) 2Z\v” (57 mm)
P 18B\,” (473 mm) 20B\,” (524 mm) 20B\,” (524 mm)
Q 35” (889 mm) 35” (889 mm) 35” (889 mm)
R 37Z\v” (946 mm) 41Z\v” (1048 mm) 47Z\v” (1200 mm)
S 15Z\x” (394 mm) 17Z\x” 9445 mm) 17Z\x” (445 mm)
T 43C\v” (1111 mm) 48C\v” (1238 mm) 53” (1346 mm)
U 30M\,” (784 mm) 34Z\x” (876 mm) 37Z\x” (953 mm)
V 61C\v” (1568 mm) 68M\,” (1749 mm) 74M\,” (1901 mm)
DFS Series Vent Free Fireplace
71D0532 7
Check your packing list to verify that all listed parts have
been received. You should have the following:
• Unvented gas log grate/burner assembly
• Installation/operating instructions
• Ceramic ber logs
• Rock wool
• Plastic bag containing crushed volcanic rock
• Trim kit
• Canopy and ve (5) mounting screws
The milli-volt controlled version of this heater is the only
style designed to be operated with optional devices for
ON/OFF functions. The following options may be used
with the milli-volt controlled heater. These options are not
packaged with the log set.
• Hand held remote with receiver
• Wall switch with 15' wire
• Wall thermostat with 15' wire
• Hand held thermostat remote with receiver
Carefully inspect the contents for shipping damage. If any
parts are missing or damaged, immediately inform the
dealer from whom you purchased the appliance.
You must have the following items available before pro-
ceeding with installation:
• External regulator (for propane/LPG and 1/2 lb.
natural gas systems only)
• Piping which complies with local codes
• Pipe wrench or appropriate size crescent wrench
set
• Pipe sealant approved for use with propane/LPG
(Resistant to sulfur compounds)
• Sediment trap
• Manual shutoff valve
• Tee joint.
• Phillips head screwdriver
In planning the installation for the replace it is necessary
to determine where the unit is to be installed and whether
optional accessories are desired. Gas supply piping should
also be planned. The following steps represent the normal
sequence of installation. Each installation is unique, how-
ever, and might require a different sequence.
1. Position fireplace in desired location. Refer to the
“Location of Fireplace” and “Clearances and Height
Requirements,” and “Firebox Framing” sections found
in this manual.
2. Install canopy and logs per instructions found in this
manual. The canopy MUST be installed for safe opera-
tion of the unit.
3. Field wire main power supply to units with fan kit.
Refer to the “Electrical Section” found in this manual.
(Electrical connections should only be performed by an
experienced, licensed certied tradesman).
4. Install optional ON/OFF kit on units with milli-volt control.
Refer to installation instructions included with the kit and
also refer to the “Electrical Wiring” section found in this
manual.
5. Plumb gas line. Refer to the “Connecting the Gas” sec-
tion found in this manual. (Gas connections should only
be performed by an experienced, licensed / certied
tradesman).
6. Complete nish wall material and/or surround.
DFS Series Vent Free Fireplace
871D0532
Carefully select the best location for installation of your unvented replace. The following factors
should be taken into consideration.
• Clearance to side wall, ceiling, woodwork and window or other combustibles. Refer to “Clear-
ances” section on Page 9. Minimum clearances to combustibles
• Location must not be affected by drafts caused by kitchen exhaust fans, ceiling fans, return
air registers for forced air furnaces / air conditioners, windows or doors.
• Installation must provide adequate ventilation and combustion air.
•
• Location should be out of high trafc areas and away from furniture and draperies due to
heat from rebox.
• Never obstruct the front opening of the unvented replace or restrict the ow of combustion
and ventilation air.
• Minimize modications to existing construction. Refer to Figure 3 below for location sugges-
tions.
• Do not install in the vicinity where gasoline or other ammable liquids may be stored. The
unvented rebox must be kept clear and free from the combustible materials.
FP2440
fireplace locations
FP2440
DFS Series Vent Free Fireplace
71D0532 9
The clearance from the
inside of the appliance to any combustible adjacent wall
should no be less than 9". Figure 4
The ceiling must be at least 42" from
the top of the rebox opening. Figure 4
The appliance may be placed
against a combustible back wall.
This replace may be installed directly
onto a combustible oor or raised on a platform of appro-
priate height. Do not install the replace directly onto any
soft ooring material such as carpeting, vinyl tile or other
combustible material other than wood ooring, unless there
is a sheet metal panel (.030” minimum thickness) or at
wood, plywood or particle board panel (1/2” minimum thick-
ness) extending the full width and depth of the enclosure.
Be sure rebox rests on a solid continuous oor or platform
with appropriate framing for support.
The canopy supplied with the unit
must be installed. If a combustible mantel is installed. It
must meet the clearance requirements shown in Figures
5 & 6.
9"
Minimum
9"
Minimum
42" Minimum
FP2441
sidewall clg clear
FP2441
256O”
6”
8”
10”
12”
12”
16”
19”
21”
23”
FP2442
mantel clearances
Combustible mate-
rial can contact top
of replace
Noncombustible material
only if needed to cover
optional radiant top
panel above canopy
FP2442
12”
8”
8”
14”
FP2443
mantel clear wide hood
Refer to Page 35) FP2444
45°
1”
256O”
3”
5”
6”
56O”
56O”
56O”
FP2692
mantel leg clearance
6”
756O”
756O”
9”
Finish Wall
Combustible Material
Area
DFS Series Vent Free Fireplace
10 71D0532
If unit is to be “built in,” replace framing can be built before or after the appliance is set in place.
Refer to Figure 2 on Page 6 for replace
and framing dimensions. The framing headers may rest directly on top of the rebox.
This replace may be installed directly onto a combustible oor or raised on a platform of appro-
priate height. Do not install the replace directly onto any soft ooring material such as carpeting,
vinyl tile or other combustible material other than wood ooring, unless there is a sheet metal panel
(.030” minimum thickness) or at wood, plywood or particle board panel (1/2” minimum thickness)
extending the full width and depth of the enclosure. Be sure rebox rests on a solid continuous oor
or platform with appropriate framing for support.
Anchor replace to the side framing members using optional nailing ange kit. Refer to installation
instructions included with the kit.
When nishing a custom cabinet, mantel, or other built-in enclosure,
the opening size to accommodate the replace with trim installed is
as follows:
K
J
FP2445
opening size
J 35M\,” 35M\,” 35M\,”
(911 mm) (911 mm) (911 mm)
K 37M\,” 41M\,” 47M\,”
(962 mm) (1064 mm) (1216 mm)
FP2445
1. Bend out the nailing anges located on each side of the rebox.
2. Slide the rebox into prepared framing or position rebox in its nal position and frame
later.
3. Level the rebox by checking the top edge of the re-
box. Shim if necessary.
4. Anchor rebox to the side framing members using 8d
nails or other suitable fasteners. Figure 8
5. The canopy must be installed for safe operation of
the heater. Refer to Page 16 for canopy installation
details.
FP2446
nailing flanges
Nailing
Flanges Nailing
Flanges
FP2446
DFS Series Vent Free Fireplace
71D0532 11
A qualied gas appliance installer must connect the heater to the gas supply.
Consult all local codes.
FP2447
gas connection
To Fireplace
Pipe Coupling
Stainless
Flexible Tube
Pipe
Locations Pressure Tapping
Point Installation
Manual Shutoff
Valve
Gas Supply
Inlet
FP2447
Hold heater valve rmly with a wrench to prevent movement when
connecting to inlet pipe.
, to reduce the supply tank pressure to a maximum of 13" w.c.
This is in addition to the internal regulator in the heater valve.
DFS Series Vent Free Fireplace
12 71D0532
When tightening the joint to the valve, hold the valve securely to prevent movement.
Test all gas joints from the gas meter to the heater valve for leaks using a gas analyzer or soap
and water solution after completing connection.
Check the gas pressure with the appliance burning and the control set to .
Figure 10
The valve regulator controls the burner pressure which
should be checked at the pressure test point.
Turn captured screw counter clockwise two or three turns
and then place tubing to pressure gauge over test point
(Use test point “OUT” closest to control knob). After taking
pressure reading, be sure and turn captured screw clock-
wise rmly to re-seal. Do not over torque. Check for gas
leaks.
FP2448
millivolt valve
Test Port
“Out”
FP2448
The milli-volt valve is a self-powered combination gas control
1. Use 18 awg, two-wire cable, 15 feet maximum length.
2. At one end of the cable, connect both wires to the wall switch or thermostat. At the other
end, connect one wire to TP/TH and one wire to TH, or connect the wall switch/thermostat
to the two male (0.25") terminals on the left side of the unit. The color of the wires does not
matter.
DFS Series Vent Free Fireplace
71D0532 13
FP2112
wiring diagram
12/08
Optional Wall
Switch or Remote Receiver
Switch
On/Off
Switch
On/Off
Switch
Wall
Switch
ODS Pilot
Valve
TH = 3
TP = 1
TP/TH = 2
ODS
Pilot
Spade
Terminal
FP2112
DFS Series Vent Free Fireplace
14 71D0532
THESE INSTRUCTIONS SUPERCEDE THE SECTION
ENTITLED “HEARTH MOUNT” IN THE MILLI-VOLT
HAND-HELD REMOTE INSTRUCTIONS SUPPLIED WITH
THE REMOTE.
Figure 12
1. Remove cover on control panel to show opening for remote
receiver.
2. Connect the remote connectors located in the unit.
3. Slide remote receiver in the opening of control panel. Use
two screws provided to attach remote receiver to the control
panel.
4. Replace cover.
Do not place remote in combustion chamber.
FP2449
install remote receiver
Cover
Remote
Receiver
FP2449
The milli-volt system and individual components may be checked with a milli-volt meter having
a 0-1000 mV range. Conduct each check shown in chart below by connection meter test leads
to terminals as indicated.
a. If the reading is more than 100 milli-volts and the automatic valve still does not come on,
replace the control.
b. If the closed circuit reading (“A” reading) is less than 100 millivolts, determine cause for
low reading, proceed to Section B below.
1. Check gas pressure to the unit. If gas pressure is within minimum and maximum on data
plate, then check pilot voltage, 325 millivolts minimum. If the minimum milli-volt reading
is not obtainable, replace pilot.
A Complete 2 & 3 Closed Closed
System
B Thermopile 1 & 2 Open Open
DFS Series Vent Free Fireplace
71D0532 15
Remove replace screen frame panel by pushing screen frame panel up and out.
Figure 13
FP2450
remove screen panel
Canopy
Fireplace
Screen
FP2450
Fireplace screen must
be removed to access log box
and to install canopy.
1. Remove the replace screen as described in the previous section.
2. Align the canopy with the holes in the top frame. Figure 14
3. Install and tighten side screws.
4. Make sure the canopy is level and secure. Install the replace screen.
FP2451
install canopy
Screws
Canopy FP2451
DFS Series Vent Free Fireplace
16 71D0532
If you are installing the forced air blower kit, refer to the installation instructions provided with
the kit. The rebox must be connected to main power supply at time of rebox installation. The
electrical connections must be made before the rebox is framed and enclosed in the nished
walls.
BLACKBLACKWHITE
GREEN
BLACK
BLACKWHITE
Receptacle
Junction
Box
120VAC
Speed Control
FP2675
BLOT blower wiring
FP2675
1. This should be done before framing the replace. Wire
the receptacle into an electrical circuit. Wire with mini-
mum 60° C wire in accordance with prevailing codes.
2. Remove the external junction box cover by removing
the screw from the side of the outside rebox wall.
Junction box was installed at the factory.
3. The junction box cover has a factory installed “romex”
style strain relief connector. After connecting the wires,
route the wire leads through this connector. Refer to
the wiring diagram in Figure 16.
FP1912
Junction box wiring
8/08
Junction Box
Factory Supplied
Not Supplied
120V AC
60Hz
DFS Series Vent Free Fireplace
71D0532 17
LG681
DFS right base log
LG680
DFS rear log
Rear Log #1
LG680
— This unit is supplied with six (6) ceramic ber logs. Do not handle
these logs with your bare hands.
After handling the logs, wash your hands gently with soap and water to
remove any traces of bers.
1. Place rear log (#1) on two lo-
cated pins on the back of the
grate. Figure 17
Right Base Log
#2
LG681
2. Place right base log (#2)
on two pins on right side of
grate. Figure 18
DFS Series Vent Free Fireplace
18 71D0532
LG684
DFS left top log
LG683
DFS right front log
LG682
DFS left base log
Left Base Log
#3
LG674
3. Place left base log (#3)
on two pins on left side of
grate. Figure 19
Right Front Log
#4
LG683
4. Place right front log (#4) on
two pins on bottom right side of
grate. Figure 20
Left Top Log
#5
LG684
5. Place right end of left top log
(#5) on bottom center grate
pin. Place left end of left top
log (#5) on top of the left base
log. Figure 21
DFS Series Vent Free Fireplace
71D0532 19
LG685
DFS Right top log
6. Place right top log (#6)
on two pins to the left of
right base log. Figure 22
Right Top Log
#6
LG685
After placing logs, place TPB18-RW (Rock Wool) in dime-size
pieces evenly across the burner surface in between the logs.
Do not add additional Rock Wool. Figure 23
Wash hands after placing Rock Wool. Itching may occur.
LG678
VFH place
Dime-sized Rock
Wool
LG678
DFS Series Vent Free Fireplace
20 71D0532
LG686
DFS log flames
In addition, periodically check the ames visually during operation.
It should just
touch the top of the thermocouple tip for natural. Refer to Figure 26 for correct pilot ame.
If the pilot ame does not touch the thermocouple, then the main burner cannot function
reliably. Refer to Figure 25 for incorrect shape of pilot ame.
FP2272
pilot correct flame
Thermocouple
for Natural Gas
Thermocouple
for LP FP2272
FP2273
pilot bad flame
Thermocouple
for Natural Gas
Thermocouple
for LP
FP2273
In normal operation at full rate after 15 minutes, the following
ame appearances should be observed:
Burner will have a random pattern of yellow ames as shown in Figure 26. There should
be glowing embers on the front burner.
LG686
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