Montana KS12107 User manual

Montana 2 Burner Gas BBQ
Assembly Instructions - Please keep for future reference 129638
If you need help or have damaged or missing parts, call the Customer Helpline: 08450 778888
Important - Please read this instructions fully before starting assembly
Issue 1 - 28/10/13
Dimensions
Width - 110cm
Depth - 55.5cm
Height - 107.5cm

1
Safety and Care Advice
Important - Please read this instructions fully before starting assembly
• Assembly time: approx. 40 mins.
• Retain these instructions for future reference.
• For outdoors use only – do not use indoors. Do not use below ground level and confined spaces.
• For use with LPG bottled gas only. A regulator of 37mbar must be used for propane.
• Do not use within 1m of any flammable structure or surface.
• LP gas cylinders should not be placed directly underneath the barbecue.
• LP gas cylinders must not be stored or used in the horizontal position. A leak would be very serious
and liquid could enter the gas line.
• When igniting barbecue open its hood before lighting.
• Do not move the barbecue while alight.
• This barbecue must not be left unattended when lit.
• The hood handle can become very hot. Grip only the centre of the handle. Use of a cooking glove is
advised.
• Use caution when opening the hood, as hot steam inside is released upon opening.
• Parts of this barbecue become very hot – care must be taken when children, elderly people, and ani-
mals are present.
• Always turn off the gas bottle when the barbecue is not in use.
• Never cover a barbecue until it has completely cooled.
• Never use the barbecue with the side shelf in the down position.
• Leak test annually, and whenever the gas bottle is removed or replaced.
• Do not store flammable materials near this barbecue.
• Do not use aerosols near this barbecue.
• Failure to follow the manual’s instructions could result in serious injury or damage.
• If you have any queries regarding these instructions, contact your local dealer.
This barbecue can use only propane LPG bottled gas. Propane bottles will supply gas all year round,
even on cold winter days. A spanner may be required to change gas bottles. The bottle should never be
stood on the trolley base and placed directly under the barbecue. Gas bottles should never be stored or
used laid on their side. Never store gas bottles indoors.
YOU MUST HAVE THE PROPER REGULATOR AND BOTTLE IN ORDER FOR THE BARBECUE TO
OPERATE SAFELY AND EFFICIENTLY. USE OF AN INCORRECT OR FAULTY REGULATOR IS
DANGEROUS AND WILL INVALIDATE ANY WARRANTY. Please consult your local gas dealer for the
most suitable gas bottles.
Installation
Selecting a Location
This barbecue is for outdoor use only and should be placed in a well-ventilated area. Take care to en-
sure that it is not placed UNDER any combustible surface. The sides of the barbecue should NEVER be
closer than 1 metre from any combustible surface. Keep this barbecue away from any flammable materi-
als!
Precautions
Do not obstruct any ventilation openings in the barbecue body. Should you need to change the gas bot-
tle, confirm that the barbecue is switched off, and that there are no sources of ignition (cigarettes, open
flame, sparks, etc.) near before proceeding. Inspect the gas hose to ensure it is free of any twisting
Gas and Regulator

2
Safety and Care Advice
Operation
or tension. The hose should hang freely with no bends, folds, or kinks that could obstruct free flow of
gas. Apart from the connection point, no part of the hose should touch any hot barbecue parts. Always
inspect the hose for cuts, cracks, or excessive wear before use. If the hose is damaged, it must be re-
placed with hose suitable for use with LPG and meet the national standards for the country of use. The
length of the hose shall not exceed 1.5m. N.B.-The date on U.K. hose is the date of manufacture, not the
expiry date.
Fixing the Regulator to the Gas Bottle
Confirm all barbecue control knobs are in the off position. Connect the regulator to the gas bottle accord-
ing to your regulator and bottle dealer’s instructions.
Leak Testing (To be performed in a well-ventilated area.)
Confirm all control knobs are in the off position. Open the gas control valve on the bottle or regulator.
Check for leaks by brushing a solution of ½ water and ½ soap over all gas system joints, including all
valve connections, hose connections and regulator connections. NEVER USE AN OPEN FLAME to test
for leaks at anytime. If bubbles form over any of the joints, there is a leak. Turn off the gas supply and
retighten all joints. Repeat test. If bubbles form again, do not use the barbecue. Please contact your local
dealer for assistance. Leak test your barbecue annually. Check the hose connections are tight and leak
test them each time you reconnect the gas bottles.
Warning
Before proceeding, make certain that you understand the IMPORTANT INFORMATION section of this
manual.
Preparation Before Cooking
To prevent foods from sticking to the cooking grill, please use a long handled brush to apply a light coat
of cooking or vegetable oil before each barbecuing session. (Note: When cooking for the first time,
paint colours may change slightly as a result. This is normal and should be expected.)
Lighting the Main Burner
• Open the barbecue hood.
• Ensure all knobs are in the off position. Open the gas control valve on the gas bottle or regulator.
• From the “OFF” position, push in and turn the rightmost control knob anti-clockwise to the Max posi-
tion. Press the ignition button rapidly several times until the rightmost burner is lit.
• If the burner fails to ignite after above procedures, turn all the control knobs to the OFF position and
close the gas valve on the gas bottle. Wait five minutes, then repeat the above steps. If the barbecue
still fails to light, please refer to the manual ignition instruction in the section below.
• After successful lighting of the rightmost burner, ignite the remaining portion of the burner. Push in
and turn the leftmost control knob anti-clockwise until the burner is lit.
• Failure to follow this lighting sequence could result in hazardous situation occurring.
• After ignition, the burner should be burned at the high position for 3-5 minutes in order to preheat the
barbecue. This process should be done before every cooking session. The hood (where applicable)
should be open during preheating.
• After completion of preheating, the burner should normally be turned down to a lower position for
best cooking results.

3
Safety and Care Advice
Manual Ignition Instruction for Main Burner
• Insert lit match through the match-lighting hole at the side or bottom of the barbecue body.
• Push in and turn the rightmost control knob anti-clockwise to the Max position, the rightmost burner
should ignite first.
• After the rightmost burner is lit, push in and turn the leftmost control knob anti-clockwise to Max posi-
tion. The leftmost burner should ignite automatically.
• If burner fails to ignite, contact your local dealer for assistance.
• After ignition, the burner should be burned at the Max position for 3-5 minutes in order to preheat the
barbecue. This process should be done before every cooking session. The hood (where applicable)
should be open during preheating.
• After completion of preheating, the burner should normally be turned down to a lower position for
best cooking results.
Lighting the Side Burner
• Open the side burner hood.
• Keep side burner free.
• Set the control knob to OFF and turn on the gas supply.
• Push in and turn the control knob anti-clockwise to Max position.
• Push the ignition button several times and the burner should ignite.
• If the burner fails to ignite after above procedure, turn the knob to the OFF position and close the gas
valve. Wait 5 minutes and then repeat the above steps. If the barbecue still fails to light, please refer
to the manual ignition instruction in the section below.
Manual Ignition Instruction for Side Burner
• Set the control knob to the OFF position.
• Apply a lit match on the gap to burner ports.
• Push and turn the control knob anti-clockwise to Max position and the burner should ignite. If the
burner fails to ignite, contact your local dealer for assistance.
Roasting Hood Cooking
Barbecues equipped with a roasting hood give the option of cooking with hood closed to form an ‘oven’
for roasting food, such as joints of meat, whole chickens, etc.
When roasting, turn the burner under the food to the OFF position. Close the hood and turn the other
burner down to a lower setting i.e. low to medium to achieve the temperature required. DO NOT ALLOW
YOUR BARBECUE TO OVERHEAT. Avoid lifting the hood unnecessarily as heat is lost each time the
hood is opened.
End of Cooking Session
After each cooking session, turn the barbecue burner to the “Max” position and burn for 5 minutes. This
procedure will burn off cooking residue, thus making cleaning easier. Make sure the hood is open during
this process.
Turning Off Your Barbecue
When you have finished using your barbecue, turn all the control valves fully clockwise to the “OFF” po-
sition, then switch off the gas at the bottle. Wait until the barbecue is sufficiently cool before closing its
hood.

4
Safety and Care Advice
Care and Maintenance
Regularly clean your barbecue between uses and especially after extended periods of storage. Ensure
the barbecue and its components are sufficiently cool before cleaning. Do not leave the barbecue ex-
posed to outside weather conditions or stored in damp, moist areas.
• Never douse the barbecue with water when its surfaces are hot.
• Never handle hot parts with unprotected hands.
Cooking Grill
Clean with hot soapy water. To remove any food residue, use a mild cream cleaner on a bristle brush.
Rinse well and dry thoroughly.
Burner Maintenance
Your burner has been preset for optimal flame performance. You will normally see a blue flame, possibly
with a small yellow tip when the burner is alight. If the flame pattern is significantly yellow, this could be a
problem caused by grease from cooking blocking the burner or spiders or other insects in the burner
venturi. This can result in the flow of the gas and air mixture being restricted or blocked which may result
in a fire behind the control panel causing serious damage to your barbecue. If this happens, the gas
should be immediately turned off at the bottle. Burners should be inspected and cleaned on a regular
basis in addition to the following conditions:
1) Bringing the barbecue out of storage.
2) One or more of the burners do not ignite.
3) The burner flame pattern is significantly yellow.
4) The gas ignites behind the control panel.
To clean a burner, remove it from the barbecue. The outside of the burner can be cleaned with a wire
brush. Clean the portholes with a pipe cleaner or piece of wire. Take care not to enlarge the portholes.
Clean the insect screen on the end of the venturi tube with a bristle brush (i.e. an old toothbrush).
Clean the venturi tube with a pipe cleaner or piece of wire. You may need a torch to see into the venturi
tube to make sure it is clear. ”Turn the burner up on end and lightly tap against a piece of wood to dis-
lodge any debris from inside.”
Barbecue Body
Regularly remove excess grease or fat from the barbecue body with a soft plastic or wooden scraper. It
is not necessary to remove all the grease from the body. If you need to clean fully, use hot soapy water
and a cloth, or nylon-bristled brush only. Remove cooking surfaces and burners before full cleaning. Do
not immerse the gas controls or manifold in water. Check burner operation after carefully refitting into
body.
Whenever a barbecue is being assembled for the first time or its burners are being cleaned, make sure
each gas valve tip goes into the burner venturi tube completely during the assemble or re-assemble
process.
Burner venturi tube
Gas valve

5
Note:
if required the next
page can be cut out and used
as reference throughout the
assembly. Keep this page with
these instructions for future
reference.
Safety and Care Advice
Fixings
All screws and bolts, etc. should be checked and tightened on a regular basis.
Storage
Store your barbecue in a cool dry place. It must be inspected on a regular basis as damp or condensa-
tion can form which may result in damage to the barbecue. It may be necessary to dry the barbecue and
the inside of the cover if used. Mould can grow under these conditions and should be cleaned and
treated if required. Any rust that is found that does not come into contact with the food should be treated
with a rust inhibitor and painted with barbecue paint or a heat resistant paint. Warming racks and grills
should be coated with cooking oil. Wrap the burners in aluminium foil to help prevent insects or other de-
bris from obstructing the burners. The gas bottle must be always be disconnected from the barbecue and
stored in a well ventilated area at least 1 metre away from any fixed ignition source. Do not store inside
residential accommodation. Never store cylinders below ground level (e.g. cellars). Do not let children
tamper with bottles.
Carbon Monoxide Hazard

6
Components - Parts
Please check you have all the panels listed below
If you have damaged or missing components,
call the Customer Helpline: 08450 778888
1
2
3
Grill Assembly x1 Cooking grill x2
Warming rack x1
Heat tent x2
Grease cup x1 Side burner grate x1
Side burner x1 Side burner electrode wire x1 Side burner assembly x1
4
5
7
8 9
6
10
Side burner knob x1
Side table assembly x1 Side table panel x1
11 12

7
Components - Parts
Please check you have all the panels listed below
Side burner panel x1 Cart - Right side panel
assembly x1
Front door x1
Door Transom x1
13
Cart - Left side panel
assembly x1
14
15
16
17
Bottom shelf assembly x1
Locking caster x2
20
19
Cart support bracket x2
18

8
Components - Fittings
Please check you have all the panels listed below
Note :
: :
: The quantities below are the correct amount to complete the assembly.
A
35mm Bolt x 8
12mm Bolt x16 10mm Bolt x6
Tool required
Philips screwdriver Small hammer
Ruler/ tape measure
B C
Wrench
(Do not provided in this
product)

9
Assembly Instructions
FRONT
Step 1
Put the cart left side panel
assembly on the bottom
shelf assembly using
35mm bolts
Check the orientation of the
panel assembly and fix the
bolts tightly by the screw-
driver.
19
A
14
14
19
A
A
Step 2
Put the cart right side panel
assembly on the bottom
shelf assembly using
35mm bolts
Check the orientation of all
panel assemblies and fix the
bolts tightly by the screw-
driver.
19
A
15
19
15
A
A
.
.
FRONT

10
FRONT
Assembly Instructions
Step 3
Fix the cart support bracket
to the left rear leg of the
cart left side panel assembly
and the bottom shelf
assembly using 12mm
bolts
Then fix the cart support
bracket to the right rear
leg of the cart right side
panel assembly and the
bottom shelf assembly
using 12mm bolts
18
19
18
Step 4
Attach the locking casters
to the right front leg and right
rear leg of the cart right side
panel assembly
14
.
15
15
.
FRONT
18
B B
B
B
15
18
14
19
19
15
B
.
B
20
20
20

11
FRONT
Assembly Instructions
Step 5
Fix the door transom to
the left front leg of the cart left
side panel assembly and
the right front leg of the cart
right side panel assembly
using 12mm bolts
Step 6
B
14
B
17
.
FRONT
B
15
FRONT
14
17
15
a: Place the door post of the
front door on the bottom
shelf assembly
16
19
.
b: Depress the spring post
on the bottom of the door
transom
Then align the hole on the
top of the door with the
spring post. You should hear
a click when the door is
properly aligned and the
door should be attached.
17
.
16
19
a:
b: 17
16
16
17
19
B
B

12
FRONT
Assembly Instructions
Step 7
Fix the grill assembly to
the cart left side panel assem-
bly and the cart right side
panel assembly using
35mm bolts
1
14
Step 8
a: Screw 4pcs of 12mm
bolts onto the left side of
the grill assembly
Have half of the bolt threads
go into the bolt holes. Do not
tighten at this stage.
B
1
15
A
15
A
.
.
A
A
A
14
1
B
a:
b:
b: Align the 12mm bolts
properly with the side table
assembly
Fix the bolts tightly by the
screwdriver after the align-
ment is done.
B
B
1
11
.
B
B
B
B 11
B
B

13
Assembly Instructions
Step 9
Step 10
a: Screw 4pcs of 12mm
bolts onto the right side of
the grill assembly
Have half of the bolt threads
go into the bolt holes. Do not
tighten at this stage.
1
.
B
b: Align the 12mm bolts
properly with the side burner
assembly
Fix the bolts tightly by the
screwdriver after the align-
ment is done.
B
9
.
B
B
B
B
B
B
9
1
a:
12
C
12
b:
C
12
11
c:
C
C
12
1
12
a: Fix the 10mm bolt on
the side table panel
Note: Do not tighten the
bolts.
C
.
b: Hang the side table
panel on the side table
assembly
Slide the 10mm bolt right-
wards until the panel is fixed
on the side table assembly
12
11
.
C
C
.
c: Fix the side table panel
on the main control panel
of the grill assembly using
10mm bolts
Tighten all the bolts by the
screwdriver.
12
1
11
11
a:
b:
B
B
.

14
Assembly Instructions
Step 11
Step 12
a:
C
13 13
b:
C
13
9
c:
13
C
C
a: Fix the 10mm bolt on
the side burner panel
Note: Do not tighten the
bolts.
13
C
.
b: Hang the side burner
panel on the side burner
assembly
Slide the 10mm bolt left-
wards until the panel is fixed on
the side burner assembly
9
13
.
C
c: Fix the side burner panel
on the main control panel of
the grill assembly using
10mm bolts
13
1
C
.
9
9
.
a:
b:
a: Loosen the two pre-
assembled screws from the
side burner valve bracket
on the HVR of the grill
assembly
1
.
1
b: Loosen two pre-assembled
screws between the side burner
and the side burner assem-
bly
Leave the side burner free for
alignment.
7
13
.
7
9

15
Assembly Instructions
Step 12
c:
d:
e:
d: Align the side burner ven-
turi against the valve.
Important:
Make sure the valve
tip goes into the
burner venturi
completely with
good alignment.
Then tighten those two
screws on the side burner
after the alignment.
e: Install the side burner
electrode wire to the
side burner electrode and
the igniter.
Connect the black end to
the electrode of the side
burner assembly
Then, connect the red end
to the igniter of the grill
assembly
7
8
1
.
9
c: Fix the valve on the side
burner panel using those
two screws loosen on proce-
dure a.
13
9
8
Black end
to the side
burner elec-
trode
Red end to the igniter
Main Burner ignition
wire pre-assembled
8
13
.
Red end
Black end

16
Assembly Instructions
Step 13
Put the side burner knob
on the side burner panel
Step 14
.
13
10
13
10
Put the side burner grate
on the side burner assembly
and align with the holes.
9
6
9
6

17
Assembly Instructions
Step 15
Put the heat tent cook-
ing grill and warming rack
on the grill assembly
Step 16
Put the grease cup at the
bottom of the grill assembly
4
3
2
,
1
.
4
3
2
1
5
1
.
5
1
5

18
Assembly Instructions
Step 17
Assembly is complete.
If you need help or have damaged or missing parts, call the Customer Helpline: 08450 778888

19
Technical Specification
Do not use this barbecue outside Great Britain and Ireland.
This barbecue grill is imported by:
Homebase Limited, MK9 2NW
Model Number KS12107
Gas Category I3P (37)
Type of Gas Propane
Gas Pressure 37 mbar
Pin Number 359/BU/1015
Injector Size (Main Burner) 0.89mm
Injector Size (Side Burner) 0.89mm
Total Heat Input 9.6 kW
2 Burner Heat Input 6.4 kW
Side Burner Heat Input 3.2 kW
Gas Consumption 685 g/h
Country of Destination GB and IE