Moorwood Vulcan MV1GRD60-FT-NG User manual

Manual Part No: 931764-01 MV1 Gas Griddle - 2 –
Manual Rev No: 1
IMPORTANT CUSTOMER INFORMATION
Please check that the gas taps will press and release freely
prior to lighting the burner, as this is part of the unit’s safety
mechanism.
It is particularly important to check this following spillage as
solidified fats and carbonised meat juices can impair the
valves correct operation.
IMPORTANT INFORMATION INSTALLATION ENGINEER
Please ensure the customer is made fully aware of how the
gas taps operate and the importance of checking their
operation daily.

Manual Part No: 931764-01 MV1 Gas Griddle - 3 –
Manual Rev No: 1
Model No. Product Description Rev. Date Flexible Hose
Size
MV1GRD60-FT-NG
MV1GRD60-FT-LP
MV1GRD90-FT-NG
MV1GRD90-FT-LP
MV Gas Griddle
600 Gas Griddle Flat Top
600 Gas Griddle Flat Top
900 Gas Griddle Flat Top
900 Gas Griddle Flat Top
1
1
1
1
05/05/05
05/05/05
05/05/05
05/05/05
½” BSP hose
½” BSP hose
¾” BSP hose
¾” BSP hose

Manual Part No: 931764-01 MV1 Gas Griddle - 4 –
Manual Rev No: 1
INDEX
Page
CoverSheet: 1
ImportantInformationSheet: 2
RevisionSheet: 3
Index: 4
WarningSheet: 5
Introduction: 6&7
GeneralIntroduction 6
ImportantNote 7
Specification: 8-12
GasPressure/Connection 8
OverallDimensions 9-12
Installation: 13-15
ImportantNote 13
Positioning 13-15
Checking&Commissioning 15
UserInstructions: 16-19
ImportantNote 16&17
Operation 18
Cleaning 19
Service&Maintenance: 20-22
RoutineMaintenance 20
FaultFinding 20
Instructions 21&22
SpareParts: 23
WarrantyCoverSheet: 24

Manual Part No: 931764-01 MV1 Gas Griddle - 5 –
Manual Rev No: 1
Where this appliance is to be positioned in close proximity to a wall, partitions,
kitchen furniture, decorative finishes etc; it is recommended that they be made of
non-combustible material. If not, they should be clad with a suitable non-
combustible heat-insulating material, and that the closest attention be paid to Fire
Prevention Regulations.
Warning – This unit must be mounted on a non-
combustible surface.

Manual Part No: 931764-01 MV1 Gas Griddle - 6 –
Manual Rev No: 1
INTRODUCTION
This manual contains all the required information to ensure that your new appliance is installed correctly
and that you have all the information necessary to identify and order spare parts. It also contains
comprehensive instructions for the user and for cleaning the appliance.
To maintain peak performance, it is recommended that the appliance be regularly serviced and that
when ordering spare parts, reference be made to the appropriate list quoting the Part Number and the
description. THE FITTING OF A NON-STANDARD PART MAY VOID ANY GUARANTEE.
All work carried out on this appliance during installation or servicing must be performed by a competent
person and the connection of the appliance to the gas supply MUST be carried out by qualified
personnel in accordance, where applicable, with the relevant regulations.
The siting of the appliance and the connection to the gas/electrical supply must comply with the GAS
SAFETY (INSTALLATION & USE) REGULATIONS 2000: the requirements of the FIRE PRECAUTIONS ACT
1971; the HEALTH & SAFETY AT WORK, etc ACT 1974, the BUILDING STANDARDS (SCOTLAND)
CONSOLIDATION REGULATIONS 1971. Detailed recommendations are contained in British Standards
BS5440: Part 1: 2000, BS5440: Part 2: 2000, BS5588: Part 0: 1996, BS5588: Part 11: 1997 & BS6173:
2001.
The details of the gas supply will be found on the Data Plate, which is located on the rear of the flue
upstand/splashback panel.
WARNING: THIS APPLIANCE MUST BE EARTHED BONDED.
Improvements
The policy of Viscount Catering Ltd is such that, each product is subject to continual development and
may, therefore, be subsequently improved. The company reserves the right to alter the design of any
appliance without prior notification and without responsibility to update any delivered or in-service
appliance and furthermore, without incurring the responsibility for altering these instructions. In such
circumstances, it may be found that the appliance detailed herein differs in certain respects from the one
supplied.
IT IS IMPORTANT, THEREFORE, TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL
COMMUNICATIONS WITH THE COMPANY.

Manual Part No: 931764-01 MV1 Gas Griddle - 7 –
Manual Rev No: 1
Introduction (cont.)
Important
Before installing any item please refer to the installation instructions.
We recommend that our authorised service agents carry out all servicing, other than routine cleaning,
and will accept no responsibility for work carried out by other persons.
For satisfactory operation, parts of catering equipment become hot. Suitable precautions must be taken
to avoid accidental burns therefore the appliance should be positioned to minimise the possibility of
accidental touching. It is the supervisor’s responsibility to warn users to wear suitable protection and to
follow correct operation and cleaning procedures.
For the details of your nearest Service Agent for all warranty and repair work, you should contact:
The Service Manager
Viscount Catering Limited
Provincial Park
Nether Lane
Ecclesfield
Sheffield
S35 9ZX
Tel: +44 (0) 114 2574500
Fax: +44 (0) 114 2574527
Spares can be obtained via the Spare Parts Department at the above address.
IT IS IMPORTANT TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL
COMMUNICATIONS WITH THE COMPANY.

Manual Part No: 931764-01 MV1 Gas Griddle - 8 –
Manual Rev No: 1
SPECIFICATION
600 Gas Griddle
900 Gas Griddle
Supply Pressure Adjusted Pressure
Natural Gas
Propane Gas
20mbar ( 8” wg)
37mbar (14.8” wg)
15mbar ( 6” wg)
37mbar (14.8” wg)
Gas Connection
1/2” BSP Taper Male (Rp 1/2”)
When connecting using a flexible hose fit a ½” BSP hose-600 Chargrill
fit a ¾” BSP hose-900 Chargrill
Heat Input (Nett)
INJECTOR (mm) NATURAL GAS PROPANE
NG LP
m³/h Btu/h kW Kg/h Btu/h kW
600 Griddle 2.5 1.52 1.55 51,862 15.2 1.166 50,838 14.9
900 Griddle 2.5 1.52 2.325 77,793 22.8 1.75 76,087 22.3
Air Requirements
Area
600 Griddle 66cm2(10in2)
900 Griddle 99cm2(15in2)

Specification (cont.)
600 Griddle (Table Mounted and Stand Mounted)
600
751
35
282
82
418
+5
-25
150
751
600
900
702
1040
35
Manual Part No: 931764-01 MV1 Gas Griddle - 9 –
Manual Rev No: 1

Specification (cont.)
600 Griddle (Cupboard Mounted)
35
600
751
702
1040
900
150
Manual Part No: 931764-01 MV1 Gas Griddle - 10 –
Manual Rev No: 1

Specification (cont.)
900 Griddle (Table Mounted and Stand Mounted)
900
751
35
282
82
418
-5
+25
35,00
751
900
150
900
702
1040
Manual Part No: 931764-01 MV1 Gas Griddle - 11 –
Manual Rev No: 1

Specification (cont.)
900 Griddle (Cupboard Mounted)
35,00
751
900
150
1040
900
702
Manual Part No: 931764-01 MV1 Gas Griddle - 12 –
Manual Rev No: 1

Manual Part No: 931764-01 MV1 Gas Griddle - 13 –
Manual Rev No: 1
INSTALLATION
Important
Your attention is drawn to the latest GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000.
This appliance MUST be installed by a competent person in accordance with these and any other relevant
regulations. Users, too, should be aware of the regulations governing the use of gas appliances,
particularly with respect to the need for regular servicing.
Your attention is drawn to the requirement that those parts, which have been protected by the
manufacturer or his agent, are not to be adjusted by the installer.
Before Installation
Before commencing installation, remove all packaging materials from the appliance. It is suggested that
any protective film adhering to the stainless steel panels should be left on until installation is completed.
BUT THIS MUST BE REMOVED BEFORE COMMISSIONING OR OPERATING THE APPLIANCE.
Check the appliance Data Plate (located on the rear of the flue upstand/splashback panel), to ensure that
the appliance is suitable for the gas supply available.
The Griddle can be mounted on a counter top capable of adequately supporting the weight of the
appliance, or a purpose designed stand fitted with adjustable feet to compensate for some unevenness
of the floor.
Positioning
Place the appliance in position allowing a minimum gap of 100mm (4”) at the rear and at least 150mm
(6”) between the sides of the appliance and any adjacent wall. If the appliance is being suited then please
refer to the separate instructions. The minimum distance between the hotplate and any overshelf or
ceiling constructed of a combustible material must be 1525mm (60”).
Adequate ventilation is essential for safe operation of a gas appliance. A supply of fresh air is necessary
for the correct combustion of the gas and there must be a means of exhausting the heat and the
products of combustion from the kitchen. It is recommended that the appliance be sited below a
ventilating hood, one preferably connected to an extractor system incorporating a grease filter.
Appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable
concentrations of substances harmful to health in the room in which they are installed.

Manual Part No: 931764-01 MV1 Gas Griddle - 14 –
Manual Rev No: 1
Installation (cont.)
Important Note
The appliance MUST NOT be connected DIRECTLY to a flue or ventilating system, although the flue
products of two or more appliances may be directed into a common outlet when building a suite of
appliances (see separate instructions for suiting appliances).
Ensure that the appliance is level in two places - front to rear and side to side. Level can be achieved by
adjusting any or all of the screw in feet in each corner of the base. Turn anti-clockwise to lower and
clockwise to raise the corner.
Gas Connection
Natural Gas: The size of the supply pipe should be no smaller than ½” BSP and an easily accessible
stopcock must be fitted in the gas line adjacent to the appliance. The gas governor provided with the
appliance MUST be fitted in the supply line BETWEEN the stopcock and the appliance.
An armoured flexible pipe of a GAS COUNCIL APPROVED PATTERN is recommended.
NOTE: Ensure that all the pipes to the appliance are clean and free from swarf etc, BEFORE making the
final connection.
Propane Gas: Follow the same procedure as that for Natural Gas EXCEPT that the Gas Governor MUST
NOT be fitted - the Gas Supply Tank or Cylinders are already fitted with a Gas Regulator.

Manual Part No: 931764-01 MV1 Gas Griddle - 15 –
Manual Rev No: 1
Installation (cont.)
Leak Test
Clean off any protective film from the stainless steel panels.
AT THIS STAGE, LEAK TEST THE WHOLE SYSTEM. THE GAS SAFETY REGULATIONS require that ALL
connections in the gas supply line between the Gas Meter and the appliance is tested for gas leaks.
THIS MUST BE DONE BEFORE COMMENCING TO COMMISSION THE APPLIANCE.
Checking and commissioning
ALTHOUGH EVERY APPLIANCE IS TESTED AND SET BEFORE IT LEAVES THE FACTORY, IT IS
IMPORTANT THAT THE INSTALLER RE-CHECKS CERTAIN FUNCTIONS BEFORE LEAVING THE SITE.
CHECK THE GAS PRESSURE AT THE APPLIANCE THUS: -
The pressure test point is located on the manifold rail behind the front control panel, which is secured
by two M5 screws.
Connect a manometer (U tube) to the test point. Turn on the gas supply and light all burners. Check
that the pressure reading agrees with that stated on the Data Plate.
SHOULD ADJUSTMENT BE NECESSARY, PROCEED AS FOLLOWS: -
FOR PROPANE GAS, REFER TO SUPPLIER.
On the gas governor: -
Remove the cap in order to gain access to the pressure adjusting screw.
Turn the pressure adjusting screw clockwise to increase the pressure or anti-clockwise to decrease it.
When the pressure reading is correct, refit the cap to the governor.
Turn the gas supply to the unit OFF at the stopcock and disconnect the manometer (U tube). Ensure that
the pressure test point screw is refitted.
Turn the gas supply to the appliance on at the stopcock and leak test the pressure test point.
Burner Aeration
The aeration of all the burners is fixed and does not need adjusting.
The parts protected by the manufacturer or his agent are not to be adjusted by the installer.
The appliance must be equipotentially earth bonded.

Manual Part No: 931764-01 MV1 Gas Griddle - 16 –
Manual Rev No: 1
USERS INSTRUCTIONS
Important Note!
The attention of the user is drawn to the requirements of the GAS SAFETY (INSTALLATION & USE)
REGULATIONS 2000. This appliance MUST be used in accordance with those, particularly so in respect
of the need for regular servicing.
The attention of the user is also drawn to the requirement that those parts, which have been protected
by the manufacturer or his agent, are not to be adjusted by the user.
See also the sections of this manual referring to Cleaning and General Maintenance.
Safety Note:
This appliance is intended for professional use and shall only be used by qualified personnel.
Parts and surfaces of this appliance get hot in use. It is the responsibility of the kitchen supervisor to
inform and warn every user and kitchen worker of this and, furthermore, to ensure those users wear and
use protective clothing when operating the appliance.
Should any adjustment or attention be necessary, you are advised to contact your nearest CORGI
(Confederation for the Registration of Gas Installers) Service Engineer immediately. The need for regular
servicing is detailed in the GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000.
IF YOU THINK THAT GAS IS ESCAPING, ACT IMMEDIATELY. SHUT OFF THE GAS SUPPLY AT THE
METER OR EMERGENCY CONTROL, CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY.
MAKE SURE THAT ALL USERS OF THIS APPLIANCE KNOW WHERE THE GAS SUPPLY STOPCOCK IS
LOCATED FOR THE USE IN AN EMERGENCY.
Those parts, which have been protected by the manufacturer or his agent, are not to be adjusted by the
user.

Manual Part No: 931764-01 MV1 Gas Griddle - 17 –
Manual Rev No: 1
Users Instructions (cont.)
Improvements
The policy of Viscount Catering Ltd. is such that each product is subject to continual improvement. The
company reserves the right to alter the design of any appliance without prior notification and without the
responsibility to update any delivered or in-service appliance and, furthermore, without incurring the
responsibility for altering these instructions. In such circumstances, it may be found that the appliance
detailed herein differs in certain respect from the one supplied.
For further details or enquiry’s please contact:
Viscount Catering Limited,
Provincial Park,
Nether Lane,
Ecclesfield,
Sheffield,
S35 9ZX
Tel: +44 (0) 114 2570100
Fax: +44 (0) 114 2570251

Users Instructions (cont.)
Lighting Instructions:
1) Remove the fat drawer from front of unit, push in the appropriate thermostat knob and turn it
anti-clockwise to the spark position .
2) Repeatedly press the spark igniter button until pilot flame is alight.
3) Keep knob depressed for a further 20 seconds until flame is established.
4) If flame is extinguished on releasing knob, wait 3 minutes then repeat steps 1, 2 & 3.
5) To turn down or lower the heat, turn the gas tap knob anti-clockwise from full on marked 240
until the required temperature is reached. Turning fully anti-clockwise to the 195 position is the
lowest setting.
6) Repeat for all the other thermostats.
NOTE! When first lighting the appliance or after installation or after an extended shut-down period, it
may be necessary for thermostat knob to remain pushed in for some time before burner will light, owing
to the presence of air in gas line.
To Turn Off:
Turn the thermostat knob fully clockwise (beyond the “Full On” position) to the “Off” position λ.
Manual Part No: 931764-01 MV1 Gas Griddle - 18 –
Manual Rev No: 1

Manual Part No: 931764-01 MV1 Gas Griddle - 19 –
Manual Rev No: 1
Users Instructions (cont.)
Cleaning the Equipment
Griddle Plate
Wipe the flat griddle plate clean of grease and spillage’s regularly - even during cooking sessions - a
crust of burned on carbon, coating plate is unsightly, is a health hazard and will impair cooking
efficiency. DO NOT scrape the plate with any implement other than that provided.
Clean the griddle plate in a mild solution of a grease dissolving agent or detergent - DO NOT USE A
CAUSTIC CLEANING AGENT - and wash.
Remove the fat drawer from the front of the unit. Wash the fat drawer in a mild detergent solution and
dry thoroughly, replace drawer.
General Maintenance and Care.
This equipment is designed and manufactured to give you long, satisfactory service at low cost, provided
that it is given proper care and attention at all times. Frequent cleaning and regular checking of correct
adjustment will be rewarded by reduced operating and maintenance costs, minimum downtime, and
regular results from your cooking.
All gas taps and gas controls must operate smoothly and freely without sticking or jerking. A QUALIFIED
SERVICE ENGINEER MUST carry out re-lubrication.
WE RECOMMEND THAT ALL EQUIPMENT IS SERVICED AT LEAST ONCE A YEAR, BUT MAY BE AS
FREQUENT AS 6 MONTHS OR LESS IF THE GAS TAPS DO NOT OPERATE FREELY. ALL WORK MUST BE
CARRIED OUT BY A QUALIFIED SERVICE ENGINEER.
SERVICE INTERVALS CAN BE AFFECTED BY SPILLAGE AND SHOULD BE ASSESSED EACH TIME THE
EQUIPMENT HAS BEEN USED.

Manual Part No: 931764-01 MV1 Gas Griddle - 20 –
Manual Rev No: 1
SERVICE AND MAINTENANCE
Maintenance MUST only be carried out by a competent person. Ensure that the gas and electricity
supply to the appliance has been turned “OFF” before dismantling any components.
Routine Maintenance Procedure:
Check all flame failure devices to ensure that gas is not being issued from UNLIT burners i.e. turn on
each individual tap one at a time and release the knob. In this condition no gas should be issued from
any burner.
1) Turn on all burners and check that the gas pressure at the test point is as stated on the data
plate.
Natural Gas – 15mb (6” wg)
Propane Gas - 37mb (14.8” wg)
2) Turn on all burners in both full and turn down positions.
3) Remove griddle plate and splashback surround and ensure burner injectors and air passages are
clear. Replace in reverse order.
4) Re-grease the gas taps as required and ensure that the barrels are secured by the two niting
screws.
5) Turn on the gas supply.
Fault Possible Cause Remedy
Faulty connection at
thermocouple valve. Make re-connection
Burners will not stay
alight. Thermocouple incorrectly
located. Re-position thermocouple
Blockage in tap. Clean and re-grease.
Burner goes out when
turned too “low”. By-pass too low Adjust by-pass screw.
Burner ports blocked Clean
Irregular flame.
Low pressure. Check pressure at Test Point.
This manual suits for next models
3
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