Moorwood Vulcan MV2GSA60-NG User manual

Manual Part No: 932975-01 MD Gas Grill Page 1 of 31
Manual Rev No: 1
MV 2 SERIES
GAS GRILL
OWNER’S MANUAL

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IMPORTANT CUSTOMER INFORMATION
Please check the gas tap will press and release freely prior to
lighting the burner, as this is part of the unit’s safety
mechanism.
It is particularly important to check this following spillage as
solidified fats and carbonised meat juices can impair the
valves correct operation.
IMPORTANT INFORMATION INSTALLATION ENGINEER
Please ensure the customer is made fully aware of how the
gas tap and the importance of checking its operation daily.

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Manual Rev No: 1
Model No. Product Description Rev. Date Flexible Hose
Size
MV2GSA60-NG
MV2GSA60-LP
MV2GSA90-NG
MV2GSA90-LP
MV Gas Grills
600 Salamander Grill
600 Salamander Grill
900 Salamander Grill
900 Salamander Grill
1
1
1
1
03/01/08
03/01/08
03/01/08
03/01/08
½” BSP hose
½” BSP hose
½” BSP hose
½” BSP hose

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Manual Rev No: 1
INDEX
Page
CoverSheet: 1
ImportantInformationSheet 2
RevisionSheet: 3
Index: 4
Introduction: 5&6
GeneralIntroduction 5
ImportantNote 6
Specification: 7-9
GasPressure/Connection 7&8
OverallDimensions 9
Installation: 10–20
ImportantNote 10
Positioning 10-12
Checking&Commissioning 13
BenchStand 14
WallBrackets 15
FloorStand 16
900 Grill Over Electric Range 17
600 & 900 Grill Over Gas Range 18
Assembly of Range Mounted Grill 19
AssemblyofHeatShield 20
UserInstructions: 21–25
ImportantNote 21
Operation 22&23
Cleaning 24&25
Service&Maintenance: 26–29
RoutineMaintenance 26
FaultFinding 26
Instructions 27–29
SpareParts: 30
WarrantyCoverSheet: 31

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INTRODUCTION
This manual contains all the required information to ensure that your new appliance is installed correctly
and that you have all the information necessary to identify and order spare parts. It also contains
comprehensive instructions for the user and for cleaning the appliance.
To maintain peak performance, it is recommended that the appliance be regularly serviced and that
when ordering spare parts, reference be made to the appropriate list quoting the Part No. and the
description therein. THE FITTING OF A NON-STANDARD PART MAY VOID ANY GUARANTEE.
All work carried out on this appliance during installation or servicing must be performed by a competent
person and the connection of the appliance to the gas supply MUST be carried out by qualified personnel
in accordance, where applicable, with the relevant regulations.
The siting of the appliance and the connection to the gas supply must comply with the latest GAS
SAFETY (INSTALLATION & USE) REGULATIONS 2000: the requirements of the FIRE PRECAUTIONS ACT
1971; the HEALTH & SAFETY AT WORK, ETC ACT 1974, the BUILDING STANDARDS (SCOTLAND)
CONSOLIDATION REGULATIONS 1971. Detailed recommendations are contained in British Standards
BS5440 Part 1:2000, BS5440 Part 2:2000, and BS5588: Part 0:1996, BS5588: Part 11:1997 & BS6173:
2001
An easily accessible stopcock must be fitted in the gas supply adjacent to the appliance for use in
emergency. In addition a fused mains isolator must be fitted in the electricity supply.
The details of the gas supply will be found on the Data Plate, which is located on the rear of the flue
upstand/splashback panel.
Improvements
The policy of Viscount Catering Ltd is such that, each product is subject to continual development and
may, therefore, be subsequently improved. The company reserves the right to alter the design of any
appliance without prior notification and without the responsibility to update any delivered or in-service
appliance and furthermore, without incurring the responsibility for altering these instructions. In such
circumstances, it may be found that the appliance detailed herein differs in certain respects from the one
supplied.
IT IS IMPORTANT, THEREFORE, TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL
COMMUNICATIONS WITH THE COMPANY.

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Introduction (cont.)
Important
Before installing any item please refer to the installation instructions.
We recommend that all servicing other than routine cleaning be carried out by our authorised service
agents and will accept no responsibility for work carried out by other persons.
For satisfactory operation parts of catering equipment become hot. Suitable precautions must be taken
to avoid accidental burns therefore the appliance should be positioned to minimise the possibility of
accidental touching. It is the supervisors’ responsibility to warn users to wear suitable protection and to
follow correct operation and cleaning procedures.
For the details of your nearest Service Agent for all warranty and repair work, you should contact: -
The Service Department,
Enodis UK Food Service Group
Enodis House
5E Langley Business Centre
Station Road
Langley
Berkshire
SL3 8DS
Tel: [phone]
Fax: [phone]
Spares can be obtained via the Spare Parts Department at the above address.
IT IS IMPORTANT, TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL
COMMUNICATIONS WITH THE COMPANY.

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SPECIFICATION
900 Grill
600 Grill
Gas Pressure
Supply Pressure Adjusted Pressure
Natural Gas 20 mb (8” w.g.) 15 mb (6” w.g.)
Propane Gas 37 mb (14”w.g.) 37 mb (14” w.g.)
Gas Connection
3/8”BSP Taper Male (Rp3/8”)
When connecting using a flexible hose fit a ½” BSP hose
Heat Input (Nett)
Injector mm Natural Gas (G20) Supply 20 mb
Adjusted Pressure 15 mb
Propane Gas (G31) Supply 37 mb
Adjusted Pressure 37 mb
NG LP M³/h Btu/hr kW Kg/hr Btu/hr kW
900 Grill
(max rate)
2.53 1.45 0.82 27,705 8.12 0.576 25,112 7.36
900 Grill
(min rate)
0.532 17,060 5 0.407 17,742 5.2
600 Grill
(max rate)
2.08 1.19 0.598 19448 5.7 0.425 19,039 5.43
600 Grill
(min rate)
0.468 15,012 4.4 0.31 13,648 4
Burner Injectors
Natural Gas Propane Gas
900 Grill 2.53mm 1.45mm
600 Grill 2.08mm 1.19mm
Dimensions
900 Grill 600 Grill
Width 900mm (35.5”) 600mm (23.6”)
Depth 400mm (15.8”) 400mm (15.8”)
Height 410mm (16.0”) 410mm (16.0”)
Grilling Area 730mm x 280mm 430mm x 280mm
(28” x 11”) (17” x 11”)
0.21m20.12m2
Weight 35 kg (77lbs) 27 kg (59.5 lbs.)

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Specification (Cont.)
900 Grill
600 Grill
Air Requirements
Area
600 Grill 36 cm2(8.12 in2)
900 Grill 24 cm2(5.43 in2)

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Specification (cont.)
600 Grill
900 Grill
600
45
367
480 16
470
436
13520
900
45
367
480 16
470
436
13520

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INSTALLATION
Important
Your attention is drawn to the latest GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000.
This appliance MUST be installed by a competent person in accordance with these and any other relevant
regulations. Users, too, should be aware of the regulations governing the use of gas appliances,
particularly with respect to the need for regular servicing.
Your attention is drawn to the requirement that those parts, which have been protected by the
manufacturer or his agent, are not to be adjusted by the installer.
Before Installation
Before commencing installation, remove all packaging materials from the appliance. It is suggested that
any protective film adhering to the stainless steel panels should be left on until installation is completed.
BUT THIS MUST BE REMOVED BEFORE COMMISSIONING OR OPERATING THE APPLIANCE.
Check the appliance Data Plate (fitted to the back panel), to ensure that the appliance is suitable for the
gas supply available.
Ensure that the floor upon which the appliance is to stand is level and capable of adequately supporting
the weight of the appliance. TO COMPENSATE FOR SOME UNEVENNESS OF THE FLOOR, THE
APPLIANCE FEET ARE ADJUSTABLE.
THE FLOOR MUST BE FIRE PROOF. If it is not, or if any adjacent wall or surface is made of a combustible
material, then the installer MUST ensure that the requirements of the LOCAL FIRE REGULATIONS are
observed.
Positioning
The grill may be mounted on a floor stand (page 14), on a bench stand (page 12), on wall brackets (page
13) or above a range (pages 15, 16 & 17).
The grill should be positioned clear of any adjacent walls by a minimum of 150mm (6”) on all sides and
at least 610mm (24”) at the front. It is also recommended that a minimum distance of 450mm (17.7”)*
be allowed between the top of the appliance and any shelf or ceiling.
*This distance MUST be 600mm (24”) when the ceiling or overshelf is made from combustible material.
There should be a minimum distance of 430mm (17”) between the bottom of the appliance and any solid
or open top burners below.

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Installation (cont.)
Positioning (cont.)
Adequate ventilation is essential for safe operation of a gas appliance. A supply of fresh air is necessary
for the correct combustion of the gas and there must be a means of exhausting the heat and the
products of combustion from the kitchen. It is recommended that the appliance be sited below a
ventilating hood, one preferably connected to an extractor system incorporating a grease filter.
These appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable
concentrations of substances harmful to health in the room in which they are installed.
If the grill is to be positioned in such a way that it is possible to touch the rear of the grill when hot, then
a Heat Shield (available as an accessory) MUST be fitted to the back panel.
Accessory Kit: - CL6G-HS Heat Shield Kit (600 Grill)
CL9G-HS Heat Shield Kit (900 Grill)
Important Note
The appliance MUST NOT be connected DIRECTLY to a flue or ventilating system, although the flue
products of two or more appliances may be directed into a common outlet when building a suite of
appliances (see separate instructions for suiting appliances).
Ensure that the appliance is level in two places - front to rear and side to side. To check the level it is
recommended that a spirit level be placed on the toast rack.
Gas Connection
Natural Gas: The size of the supply pipe should be no smaller than 3/8” BSP and an easily accessible
stopcock must be fitted in the gas line adjacent to the appliance. The gas governor provided with the
appliance MUST be fitted in the supply line BETWEEN the stopcock and the appliance.
Although a rigid gas pipe is recommended, armoured flexible pipe of a GAS COUNCIL APPROVED
PATTERN may be used.
Ensure that all the pipes to the appliance are clean and free from swarf etc, BEFORE making the final
connection.
Propane Gas: Follow the same procedure as that for Natural Gas EXCEPT that the Gas Governor MUST
NOT be fitted - the Gas Supply Tank or Cylinders are already fitted with a Gas Regulator.

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Installation (cont.)
Leak Test
Clean off any protective film from the stainless steel panels.
AT THIS STAGE, LEAK TEST THE WHOLE SYSTEM. THE GAS SAFETY REGULATIONS require that ALL
connections in the gas supply line between the Gas Meter and the appliance is tested for gas leaks.
THIS MUST BE DONE BEFORE COMMENCING TO COMMISSION THE APPLIANCE.
Checking and commissioning
ALTHOUGH EVERY APPLIANCE IS TESTED AND SET BEFORE IT LEAVES THE FACTORY, IT IS
IMPORTANT THAT THE INSTALLER RE-CHECKS CERTAIN FUNCTIONS BEFORE LEAVING THE SITE.
CHECK THE GAS PRESSURE AT THE APPLIANCE THUS: -
The pressure test point is located behind the Grill, on the gas Inlet pipe.
Connect a manometer (U tube) to the test point. Turn on the gas supply and light the Burner. Check that
the pressure reading agrees with that stated on the Data Plate.
SHOULD ADJUSTMENT BE NECESSARY, PROCEED AS FOLLOWS: -
FOR PROPANE GAS, REFER TO SUPPLIER.
FOR NATURAL GAS: -
On the gas governor:
Remove the cap in order to gain access to the pressure adjusting screw.
Turn the pressure adjusting screw clockwise to increase the pressure or anti-clockwise to decrease it.
When the pressure reading is correct, refit the cap to the governor.
Turn the gas supply to the unit OFF at the stopcock and disconnect the manometer (U tube). Ensure that
the pressure test point screw is refitted.
Turn the gas supply to the appliance on at the stopcock and leak test the pressure test point.

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Installation (cont.)
Checking and commissioning (cont.)
Burner Aeration
The aeration of all the burners is fixed and does not need adjusting.
Note: -
The grill burner is partially blocked off (approximately a 50mm strip in the centre of the burner) this is
to give even heat distribution across the Toast Rack/Brander Plate.
This appliance must be equipotentially earth bonded.

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Installation (cont.)
Bench Stand
Secure cross brace (C) to LH leg structure (A) and RH leg structure (B) using the 6mm round head screws,
washers, spring washers and nuts provided.
Lift the grill onto the stand and secure with four 5mm screws provided into the base of the grill.
Fix the grill and its stand in the required position on the bench by bolting through the four holes in the
base of the stand. Use 6mm bolts if possible.
A
B
C

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Installation (cont.)
Wall Brackets
Wall fixing brackets are available for fixing the grill unit to a BRICK or CONCRETE wall only.
From the dimensions given, mark positions of wall bracket fixing holes on the wall, drill wall to take
6mm Raw bolts, or similar, and use these to fix the brackets to the wall.
Lift the grill onto the brackets, align the fixing holes and secure with the four 5mm screws provided in
the base of the grill.
XCCLG-WB Wall Bracket Set 600 & 900
XCMV1GSAWS6 Wall Shelf Set 600 Grill
XCMV1GSAWS9 Wall Shelf Set 900 Grill
875/575
185185 30
EX T EN D E D G RIL L
BE FITT ED TO W A LL
WHEN MOUNTING A
A

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Installation (cont.)
Floor Stand
Secure cross brace (C) to LH leg structure (A) and RH leg structure (B) using the 6mm round head screws,
washers, spring washers and nuts provided.
Stand the partly assembled structure on its adjustable feet and fit the shelf (D) using the 6mm round
head screws, washers and nuts provided and secure the front of the shelf through the side flange with
the two 6mm round head screws provided.
Finally tighten all the screws and nuts and lift the grill onto the stand and secure with the four 5mm
screws provided into the base of the grill.
Adjust the levelling feet so that the stand sits firmly and level.

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Installation (cont.)
900mm Grill over Electric Range
Screw the Two grill supports (A) to the rear of the range using the 6 screws. The nuts are already in place
on the back of the range.
Place the grill on the two grill supports, ensuring the front edge of the grill supports locates inside the
returned flange of the grill lower panel. Screw the grill to the grill support with two screws at the rear (B).
A
B

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Installation (cont.)
600 & 900 Grill over Gas Range
Screw the Two grill supports (A) to the rear of the range using the 6 screws. The nuts are already in place
on the back of the range.
Place shelf onto support (A) ensuring support tab locates inside front edge of shelf. Secure shelf to
supports using two screws.
Lift the grill onto shelf and secure with four screws (B).
A
B

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Installation (cont.)
Assembly of Range Mounted Grill
Fit a suitable “T” piece (A) into range supply pipe and connect governor (B) to ½” BSP inlet pipe (C).
Connect a suitable pipe (D) between “T” piece and grill inlet elbow (E), then connect governor (F) to 3/8”
BSP inlet pipe.

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Installation (cont.)
Assembly of Heat Shield Kit
Remove the four screws (two at the top and two at the bottom) securing the side panels to the back
panel. Fit heat shield and secure with existing four screws.
XCCL6G-HS Heat Shield Kit - 600
XCCL9G-HS Heat Shield Kit - 900
WHEN THE INSTALLATION IS COMPLETE LEAVE THE INSTRUCTION MANUALS WITH A RESPONSIBLE
MEMBER OF THE KITCHEN STAFF.
927401-01 (900 GRILL)
927401-02 (600 GRILL)