Moorwood Vulcan MV2GST90-NG User manual

Manual Part No: 932974-01 MD Gas Steak Grill Page 1 of 30
Manual Rev No: 1
Country of Destination
GB and IE
MV 2 SERIES
GAS STEAK GRILL
OWNER’S MANUAL

Manual Part No: 932974-01 MD Gas Steak Grill Page 2 of 30
Manual Rev No: 1
IMPORTANT CUSTOMER INFORMATION
Please check the gas tap will press and release freely prior to
lighting the burner, as this is part of the unit’s safety
mechanism.
It is particularly important to check this following spillage as
solidified fats and carbonised meat juices can impair the
valves correct operation.
IMPORTANT INFORMATION INSTALLATION ENGINEER
Please ensure the customer is made fully aware of how the
gas tap operates and the importance of checking its operation
daily.

Manual Part No: 932974-01 MD Gas Steak Grill Page 3 of 30
Manual Rev No: 1
Model No. Product Description Rev. Date Flexible Hose
Size
MV2GST90-NG
MV2GST90-LP
MV2 Gas Steak Grill
900 Steak Grill
900 Steak Grill
1
1
03/01/08
03/01/08
½” BSP hose
½” BSP hose

Manual Part No: 932974-01 MD Gas Steak Grill Page 4 of 30
Manual Rev No: 1
INDEX
Page
CoverSheet: 1
ImportantInformationSheet 2
Revision: 3
Index 4
Introduction: 5&6
GeneralIntroduction 5
ImportantNote 6
Specification: 7&8
GasPressure/Connection 7
OverallDimensions 8
Installation: 9-18
ImportantNote 9
Positioning 9&10
Checking&Commissioning 11&12
BenchStand 13
WallBrackets 14
FloorStand 15
900 Grill over Range 16
Assembly of Range Mounted Grill 17
AssemblyofHeatShield 18
UserInstructions: 19-23
ImportantNote 19
Operation 20&21
Cleaning 22&23
Service&Maintenance: 24-28
RoutineMaintenance 24
FaultFinding 24
Instructions 25-28
SpareParts: 29
WarrantyCoverSheet: 30

Manual Part No: 932974-01 MD Gas Steak Grill Page 5 of 30
Manual Rev No: 1
INTRODUCTION
This manual contains all the required information to ensure that your new appliance is installed correctly
and that you have all the information necessary to identify and order spare parts. It also contains
comprehensive instructions for the user and for cleaning the appliance.
To maintain peak performance, it is recommended that the appliance be regularly serviced and that
when ordering spare parts, reference is made to the appropriate list quoting the Part Number and
description contained therein. THE FITTING OF A NON-STANDARD PART MAY VOID ANY GUARANTEE.
All work carried out on this appliance during installation or servicing must be performed by a competent
person and the connection of the appliance to the gas supply MUST be carried out by qualified
personnel in accordance, where applicable, with the relevant regulations.
The siting of the appliance and the connection to the gas supply must comply with the latest GAS
SAFETY (INSTALLATION & USE) REGULATIONS 2000; the requirements of the FIRE PRECAUTIONS ACT
1971; the HEALTH & SAFETY AT WORK, ETC ACT 1974, the BUILDING STANDARDS (SCOTLAND)
CONSOLIDATION REGULATIONS 1971. Detailed recommendations are contained in British Standards
BS5440 Part 1:2000, BS5440: Part 2:2000, BS5588: Part 0:1996, BS5588: Part 11:1997 & BS6173: 2001.
An easily accessible stopcock must be fitted in the gas supply adjacent to the appliance for use in
emergency.
The details of the gas supply will be found on the Data Plate, which is located on the rear of the flue
upstand/splashback panel.
This appliance must be equipotentially earth bonded.
Improvements
The policy of Viscount Catering Ltd. is such that, each product is subject to continual development and
may, therefore, be subsequently improved. The company reserves the right to alter the design of any
appliance without prior notification and without the responsibility to update any delivered or in-service
appliance and furthermore, without incurring the responsibility for altering these instructions. In such
circumstances, it may be found that the appliance detailed herein differs in certain respects from the one
supplied.
IT IS IMPORTANT, THEREFORE, TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL
COMMUNICATIONS WITH THE COMPANY.

Manual Part No: 932974-01 MD Gas Steak Grill Page 6 of 30
Manual Rev No: 1
Introduction (cont.)
Important
Before installing any item please refer to the installation instructions.
We recommend that all servicing other than routine cleaning be carried out by our authorised service
agents and will accept no responsibility for work carried out by other persons.
For satisfactory operation, parts of catering equipment become hot. Suitable precautions must be taken
to avoid accidental burns therefore the appliance should be positioned to minimise the possibility of
accidental touching. It is the supervisors’ responsibility to warn users to wear suitable protection and to
follow correct operation and cleaning procedures.
For the details of your nearest Service Agent for all warranty and repair work, you should contact: -
The Service Department,
Enodis UK Food Service Group
Enodis House
5E Langley Business Centre
Station Road
Langley
Berkshire
SL3 8DS
Tel: [phone]
Fax: [phone]
Spares can be obtained via the Spare Parts Department at the above address.
IT IS IMPORTANT, TO QUOTE THE SERIAL No. AND THE APPLIANCE MODEL No. IN ALL
COMMUNICATIONS WITH THE COMPANY.

Manual Part No: 932974-01 MD Gas Steak Grill Page 7 of 30
Manual Rev No: 1
SPECIFICATION
MV2GST90 900 Steak Grill
Gas Pressure
Supply Pressure Adjusted Pressure
Natural Gas
Propane Gas
20mb (8” w.g)
37mb (14” w.g)
15mb (6” w.g)
37mb (14” w.g)
Gas Connection
3/8” BSP Taper Male (Rp 3/8”)
When connecting using a flexible hose fit a ½” BSP hose
Heat Input (Nett)
Natural Gas Propane Gas
Btu/hr kW Btu/hr kW
900 Grill Full 52,619 15.4 51,876 15.204
Minimum Rate 34,120 10 35,484 10.4
Burner Injectors
Natural Gas Propane Gas
Injectors 2 x 2.45 mm 2 x 1.45 mm
Dimensions
Width 900mm
Depth 541mm
Height 498mm
Grilling Area 712 mm x 468 mm = 0.33m2
(28” x 18 3/8”) = 504 in 2
Weight 80 Kg (176 lbs.)
Air Requirements
Area
900 steak Grill 68cm2(11in2)

Manual Part No: 932974-01 MD Gas Steak Grill Page 8 of 30
Manual Rev No: 1
Specification (cont.)
900mm Steak Grill
900
45
541
665 25
498
464
13520

Manual Part No: 932974-01 MD Gas Steak Grill Page 9 of 30
Manual Rev No: 1
INSTALLATION
Important
Your attention is drawn to the latest GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000.
This appliance MUST be installed by a competent person in accordance with these and any other relevant
regulations. Users, too, should be aware of the regulations governing the use of gas appliances,
particularly with respect to the need for regular servicing.
Your attention is drawn to the requirement that those parts, which have been protected by the
manufacturer or his agent, are not to be adjusted by the installer.
Before Installation
Before commencing installation, remove all packaging materials from the appliance. It is suggested that
any protective film adhering to the stainless steel panels should be left on until installation is completed.
BUT THIS MUST BE REMOVED BEFORE COMMISSIONING OR OPERATING THE APPLIANCE.
Check the appliance Data Plate (fitted to the back panel), to ensure that the appliance is suitable for the
gas supply available.
Ensure that the floor upon which the appliance is to stand is level and capable of adequately supporting
the weight of the appliance. TO COMPENSATE FOR SOME UNEVENNESS OF THE FLOOR, THE
APPLIANCE FEET ARE ADJUSTABLE.
THE FLOOR MUST BE FIREPROOF. If it is not, or if any adjacent wall or surface is made of a combustible
material, then the installer must ensure that the requirements of the LOCAL FIRE REGULATIONS are
observed.
Positioning
The grill may be mounted on a floor stand (page 14), on a bench stand (page 12), on wall brackets (page
13) or above a range (pages 15 & 16).
The grill should be positioned clear of any adjacent walls by a minimum of 150mm (6”) on all sides and
at least 510mm (24”) at the front. It is also recommended that a minimum distance of 450mm (17.7”)*
be allowed between the top of the appliance and any shelf or ceiling.
* This distance MUST be 600mm (24”) when the ceiling or overshelf is made from combustible material.
There should be a minimum distance of 430mm (17”) between the bottom of the appliance and any solid
or open top burners below.

Manual Part No: 932974-01 MD Gas Steak Grill Page 10 of 30
Manual Rev No: 1
Installation (cont.)
Positioning (cont.)
Adequate ventilation is essential for safe operation of a gas appliance. A supply of fresh air is necessary
for the correct combustion of the gas and there must be a means of exhausting the heat and the
products of combustion from the kitchen. It is recommended that the appliance be sited below a
ventilating hood, one preferably connected to an extractor system incorporating a grease filter.
These appliances are to be installed with sufficient ventilation to prevent the occurrence of unacceptable
concentrations of substances harmful to health in the room in which they are installed.
If the grill is to be positioned in such a way that it is possible to touch the rear of the grill when hot, then
a Heat Shield (available as an accessory) MUST be fitted to the back panel.
Accessory Kit. – HD90G-HS Heat Shield Kit (page 18)
Important Note
The appliance MUST NOT be connected DIRECTLY to a flue or ventilating system, although the flue
products of two or more appliances may be directed into a common outlet when building a suite of
appliances (see separate instructions for suiting appliances).
Ensure that the appliance is level in two places - front to rear and side to side. To check the level it is
recommended that a spirit level be placed on the toast rack.
Gas Connection
Natural Gas: The size of the supply pipe should be no smaller than 3/8” BSP and an easily accessible
stopcock must be fitted in the gas line adjacent to the appliance. The gas governor provided with the
appliance MUST be fitted in the supply line BETWEEN the stopcock and the appliance.
Although a rigid gas pipe is recommended, armoured flexible pipe of a GAS COUNCIL APPROVED
PATTERN may be used.
Ensure that all the pipes to the appliance are clean and free from swarf etc, BEFORE making the final
connection.
Propane Gas: Follow the same procedure as that for Natural Gas EXCEPT that the Gas Governor MUST
NOT be fitted - the Gas Supply Tank or Cylinders are already fitted with a Gas Regulator.

Manual Part No: 932974-01 MD Gas Steak Grill Page 11 of 30
Manual Rev No: 1
Installation (cont.)
Leak Test
Clean off any protective film from the stainless steel panels.
AT THIS STAGE, LEAK TEST THE WHOLE SYSTEM. THE GAS SAFETY REGULATIONS require that ALL
connections in the gas supply line between the Gas Meter and the appliance be tested for gas leaks.
THIS MUST BE DONE BEFORE COMMENCING TO COMMISSION THE APPLIANCE.
Checking and commissioning
ALTHOUGH EVERY APPLIANCE IS TESTED AND SET BEFORE IT LEAVES THE FACTORY, IT IS
IMPORTANT THAT THE INSTALLER RE-CHECKS CERTAIN FUNCTIONS BEFORE LEAVING THE SITE.
CHECK THE GAS PRESSURE AT THE APPLIANCE THUS: -
The pressure test point is located at the rear of the appliance, on the inlet manifold.
Connect a manometer (U tube) to the test point. Turn on the gas supply and light both the Burners.
Check that the pressure reading agrees with that stated on the Data Plate.
SHOULD ADJUSTMENT BE NECESSARY, PROCEED AS FOLLOWS: -
FOR PROPANE GAS, REFER TO SUPPLIER.
On the gas governor:
Remove the cap in order to gain access to the pressure adjusting screw.
Turn the pressure adjusting screw clockwise to increase the pressure or anti-clockwise to decrease it.
When the pressure reading is correct, refit the cap to the governor.
Turn the gas supply to the unit OFF at the stopcock and disconnect the manometer (U tube). Ensure that
the pressure test point screw is refitted.
Turn the gas supply to the appliance on at the stopcock and leak test the pressure test point using a leak
detection fluid.

Manual Part No: 932974-01 MD Gas Steak Grill Page 12 of 30
Manual Rev No: 1
Installation (cont.)
Checking and commissioning (cont.)
Burner Aeration
The aeration of all the burners is fixed and does not need adjusting.
Note: -
The grill burner is partially blocked off (approximately a 50mm strip in the centre of the burner) this is
to give even heat distribution across the Toast Rack/Brander Plate.
This appliance must be equipotentially earth bonded.

Manual Part No: 932974-01 MD Gas Steak Grill Page 13 of 30
Manual Rev No: 1
Installation (cont.)
Bench Stand
Drill four 10mm ∅holes in the bench, at the dimensions stated and then fasten the four legs (A) to the
bench.
Fasten the bracket’s (B) to the two cross braces (C) before securing them to the leg channels (A)
Secure shelf runner (D) to legs.
Lift the grill onto the legs and secure with the four screws provided into the base of the grill.

Manual Part No: 932974-01 MD Gas Steak Grill Page 14 of 30
Manual Rev No: 1
Installation (cont.)
Wall Brackets
Wall fixing brackets are available for fixing the grill unit to a BRICK or CONCRETE wall only.
From the dimensions given, mark positions of wall bracket fixing holes on the wall, drill wall to take
6mm raw bolts, or similar, and use these to fix the brackets to the wall.
Lift the grill onto the brackets, align the fixing holes and secure with the four 5mm screws provided in
the base of the grill.

Manual Part No: 932974-01 MD Gas Steak Grill Page 15 of 30
Manual Rev No: 1
Installation (cont.)
Floor Stand
Secure leg channel (B) to base (A) using screws and washers provided.
Fasten the four legs to the base panel (A) using screws, washers, and nuts provided.
Stand the partly assembled structure on its adjustable feet and fit the shelf (C) using the screws and
washers provided and secure the front of the shelf through the side flange with the two screws provided.
Fasten the bracket’s (D) to the two cross braces (E) before securing them to the leg channels (B).
Lift the grill onto the stand and secure with the four screws provided into the base of the grill.
Adjust the levelling feet so that the stand sits firmly and level.

Manual Part No: 932974-01 MD Gas Steak Grill Page 16 of 30
Manual Rev No: 1
Installation (cont.)
HD Grill Over Range
This option is not available due to the weight ratio to Heavy Duty Grill and Base Unit.

Manual Part No: 932974-01 MD Gas Steak Grill Page 17 of 30
Manual Rev No: 1
Installation (cont.)
Assembly of Range Mounted Grill
It is possible to mount a Medium Duty Grill over a Heavy Duty Range, under this configuration the
Following applies.
Fit a suitable “T” piece (A) into the range supply pipe, before the governor (B) and the ¾” BSP inlet pipe
(C).
Connect a suitable pipe (D) between the “T” piece (A) and the governor (B) on the grill. The appliances
will then be controlled separately.

Manual Part No: 932974-01 MD Gas Steak Grill Page 18 of 30
Manual Rev No: 1
Installation (cont.)
Assembly of Heat Shield Kit
Remove the four screws (two at the top and two at the bottom) securing the side panels to the back
panel.
Fit Heat Shield and secure with the existing four screws.
WHEN THE INSTALLATION IS COMPLETE LEAVE THE INSTRUCTION MANUALS WITH A RESPONSIBLE
MEMBER OF THE STAFF.

Manual Part No: 932974-01 MD Gas Steak Grill Page 19 of 30
Manual Rev No: 1
USERS INSTRUCTIONS
Important Note
The attention of the user is drawn to the requirements of the latest GAS SAFETY (INSTALLATION & USE)
REGULATIONS 2000. This appliance MUST be used in accordance with those, particularly so in respect
of the need for regular servicing.
The attention of the user is also drawn to the requirement that those parts, which have been protected
by the manufacturer or his agent, are not to be adjusted by the user.
See also the sections of this manual referring to Cleaning and General Maintenance.
Safety Note
This appliance is intended for professional use and shall only be used by qualified personnel.
Parts and surfaces of this appliance get hot in use. It is the responsibility of the kitchen supervisor to
inform and warn every user and kitchen worker of this and, furthermore, to ensure those users wear and
use protective clothing when operating the appliance.
Should any adjustment or attention be necessary, you are advised to contact your nearest CORGI
(Confederation for the Registration of Gas Installers) Service Engineer immediately. The need for regular
servicing is detailed in the latest GAS SAFETY (INSTALLATION & USE) REGULATIONS 2000.
IF YOU THINK THAT GAS IS ESCAPING, ACT IMMEDIATELY. SHUT OFF THE GAS SUPPLY AT THE
METER OR EMERGENCY CONTROL AND CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY.
MAKE SURE THAT ALL USERS OF THIS APPLIANCE KNOW WHERE THE GAS SUPPLY STOPCOCK IS
LOCATED FOR THE USE IN AN EMERGENCY.
Improvements
The policy of Viscount Catering Ltd. is such that each product is subject to continual improvement. The
company reserves the right to alter the design of any appliance without prior notification and without the
responsibility to update any delivered or in-service appliance and, furthermore, without incurring the
responsibility for altering these instructions. In such circumstances, it may be found that the appliance
detailed herein differs in certain respect from the one supplied.
For further details or enquries please contact:
Enodis UK Food Service Group,
Enodis House, 5E Langley Business Centre, Station Road, Langley, Berkshire, SL3 8DS
Tel: [phone]
Fax: [phone]

Manual Part No: 932974-01 MD Gas Steak Grill Page 20 of 30
Manual Rev No: 1
Users Instructions (cont.)
Lighting the Grill
Before lighting the grill check that the cooking zones and particularly grill pans and receptacles are clean
to avoid the risk of fire.
1) Turn on the gas supply.
2) Push-in and turn the Gas Tap anti-clockwise to the large double flame position and apply a
lighted taper to light the burners.
3) Hold knob depressed for a further 30 seconds release and check that the burner remains alight.
4) If the burner is extinguished on releasing knob, repeat steps 2 & 3 the second burner.
5) Repeat steps 1 - 4 to light the second burner.
6) Rotate the control knob to the single flame position for minimum heat setting.
Note: When first lighting the appliance after installation or after an extended shut-down period, it may
be necessary for the control knob to remain pushed-in for some time before the burner will
light, owing to the presence of air in the gas line.
To Turn Off
1) For short periods, turn the control knob clockwise to the OFF positionλ.
2) For longer periods, turn the control knob clockwise to the OFF positionλ, and close external
stopcock.
Note:The grill burners are partially blocked off (approximately a 50mm strip in the centre of the
burner) this is to give even heat distribution across the Toast Rack/Brander Plate.
Using the Toast Rack
The toast rack has a detachable crumb tray to catch falling crumbs etc. The rack can be used in any of
the six runner positions, but for toast it is recommended that the rack be horizontal and in the second
position from the top, with the heat on FULL.
900 Grill - 12 slices can be toasted simultaneously.
The toast rack may be used for a small quantity of foods, such as Sausages or Bacon, but the crumb tray
is NOT designed to hold a large accumulation of fat. If the grill is used for this purpose, it is ESSENTIAL
TO REMOVE AND CLEAN THE TRAY to avoid any fat deposits catching fire.
Maximum weight of product not to exceed 15kg.