Morbark BOXER 532DX User manual

Serial No.s 3612 and Higher
Part No. 76347-295
Manufactured by:
532DX Operator’s Manual
Phone: Morbark®, Inc.
Sales - 800-831-0042 8507 S. Winn. Rd., P.O. Box 1000,
Parts and Service - 800-255-8839 Winn, Michigan 48896
www.boxerequipment.com www.morbark.com
BIG POWER IN ALL PLACES
®

Your machine’s Model, Weight, and Power Rating along with Serial Number and Date of
Manufacture of your machine are located on the right side panel at the top.
The Engine information is located on a decal on your engine. Refer to your Engine OEM
Manual for decal location.
Record Numbers Here
DA
SERIAL NO.
39510-154
XXXX
00-00-0000
®
39510-156
532
2680 1215.6
32 24.4

III
Boxer Product Warranty
Morbark, Inc. (Morbark) warrants to the original purchaser that this product will be free from
defects in materials and workmanship under normal use and operating conditions subject to
the conditions and exclusions stated below. No representative, agent or dealer of Morbark
or any other person is authorized to modify, expand or extend this warranty in any manner
or make any representation on Morbark’s behalf in connection with the sale of any product
covered by this warranty. The warranty period starts with the start-up in-service date. See the
Warranty Period Chart for information on the warranty period.
EXCLUSIONS
This warranty shall not apply to:
1. Product which has been subject to misuse, neglect, modication,
alteration, accident or lack of normal maintenance or service.
2. Fire damage.
3. Labor, unless provided by an authorized Morbark dealer.
REMANUFACTURED PARTS
Morbark reserves the right to use remanufactured parts, when available, for warranty
replacement parts. The remanufactured component has the same warranty as if it was new.
PURCHASER’S EXCLUSIVE REMEDY
The exclusive remedy of the purchaser in the event the product does not conform to this
Warranty shall be repair or replacement of the product (at the option of Morbark) without
charge to the purchaser, when the product is returned to Morbark’s factory at 8507 South
Winn Road, Winn, Michigan, 48896 or at such other locations as may be designated by
Morbark. Morbark shall have sole discretion to determine whether and to what extent the
product is defective in material or workmanship. The acceptance by Morbark of any product
returned is not an admission that the product is defective and if Morbark determines the
product is not covered by this Warranty, the product may be returned to the purchaser at
purchaser’s expense.
DISCLAIMER OF WARRANTY
This warranty is in lieu of all other warranties express or implied. Morbark makes no
other warranties regarding the equipment and in particular, makes no implied warranty of
merchantability or tness for a particular purpose, which are expressly disclaimed.
LIMITATION OF DAMAGES
Morbark shall not be liable for any incidental or consequential damages, directly or by
subrogation, including but not limited to any claims for re damage, lost prots, downtime or
loss of use in the event the product is defective.

IV
Morbark, Inc.
8507 South Winn Road, P.O. Box 1000, Winn, Michigan 48896
Phone: Sales - 800-831-0042,
Parts and Service - 800-255-8839
www.morbark.com
LIMITATION OF DAMAGES
Product Description
Morbark
Manufactured
Components
Vendor Purchased
Components Extended Coverage
New Boxer Compact
Utility Loaders
One (1) year/1,000
hours; whichever comes
rst
Warranty from vendor
applies, minimum of one
(1) year
Can purchase prior to
start-up
Used Equipment As stated on equipment
order
N/A N/A
New Engines N/A See Engine Warranty
Statement
Can purchase prior to
start-up or possibly up to
two (2) years after start-
up depending on the
programs offered by the
engine supplier
Wear Items including
but not limited to such
items as, lubricants,
anti-freeze, uids, lters,
belts, bearings, hoses
and ttings, etc…
Manufacturer’s limited
warranty extended to
the original purchaser to
cover conditions that are
reasonably considered
to have been within the
manufacturer’s control.
Conditions not within the
manufacturer’s control
such as irregular wear,
lack of maintenance,
damage due to accidents
or vandalism are not
covered.
Manufacturer’s limited
warranty extended to
the original purchaser to
cover conditions that are
reasonably considered
to have been within the
manufacturer’s control.
Conditions not within the
manufacturer’s control
such as irregular wear,
lack of maintenance,
damage due to accidents
or vandalism are not
covered.
N/A

V
Boxer Warranty Registration
Dear Customer,
Morbark, Inc., manufacturer of the Boxer Compact Utility Loader, would like to thank
you for your purchase. Morbark is committed to providing unsurpassed products and
product support to our customers. To accomplish this, we need to update our database with
information regarding your purchase. Currently the warranty start date (in-service date) is
listed as the date the Boxer Compact Utility Loader left Morbark, Inc., which may be several
months before you received and placed your new Boxer product into service.
To ensure you get the full warranty coverage for your purchase, Morbark, Inc., will restart
the warranty start date (in-service date) if you complete the information below and return this
form to us with a copy of the equipment invoice (bill of sale) verifying the in-service date of
your Boxer Compact Utility Loader. Without receipt of this form, we will continue to use the
original equipment ship date as the warranty start date (in-service date) and not returning this
form may result in denial of warranty entitlements.
To restart the equipment in-service date, simply complete the form below and mail, e-mail or
fax the completed form and bill of sale to:
Morbark, Inc.
P.O. Box 1000
8507 S. Winn Road.
Winn, MI 48896-1000
E-mail:[email protected]
Fax: [phone]
Please take the time to complete and return this warranty form.
Fold
Company Name:___________________Contact Name:________________
Address:______________________________________________________
City:____________State/Province:_________Zip/Postal Code:__________
Phone:___________________E-mail address:________________________
Model No._________Serial No.___________Engine S/N_______________
Location Purchased:_______________Date Purchased_________________
I, (the purchaser) have read and fully understand the operator’s manual,
safety instructions, and warranty conditions provided with this equipment.
In-service date restart will only be accepted if this form and a copy of the bill
of sale is completed and returned within 30 days of the in-service date.
Customers Signature:_____________________Date:__________________

VI
Morbark, Inc.
8507 South Winn Road
P.O. Box 1000
Winn, MI 48896
Afx
Stamp
Here

VII
Safety Introduction
Be Prepared - Get to Know All Operating and Safety Instructions
This is the Safety Alert Symbol.
Wherever it appears, either in this manual or on safety signs on the machine, you should be
alert to the potential for personal injury or accidents. Always observe safety precautions and
follow recommended procedures.
Learn the Signal Words Used with the Safety Alert Symbol
The words “DANGER”, “WARNING”, and “CAUTION” are used throughout this manual
and on labels on the machine to indicate hazards or unsafe practices. All three statements
indicate that safety is involved. Observe the precautions indicated whenever you see the
Safety Alert symbol no matter which signal word appears next to the Safety Alert symbol.
INDICATES A HAZARDOUS SITUATION THAT, IF NOT AVOIDED, IS VERY
LIKELY TO CAUSE DEATH OR EXTREMELY SERIOUS INJURY. IT MAY
ALSO BE USED TO ALERT AGAINST EQUIPMENT THAT MAY EXPLODE OR
DETONATE IF HANDLED OR TREATED CARELESSLY.
Indicates a hazardous situation that, if not avoided, could result in serious injury or
death. It may also be used to alert against a highly unsafe practice.
Indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury. It may also be used to alert against a generally unsafe practice.
This type of statement is used to draw attention to a procedure that needs to be followed to
prevent machine damage.
DANGER
WARNING
CAUTION
NOTICE

VIII

IX
Table of Contents
Boxer Product Warranty ....................................................................................i
Safety Introduction............................................................................................v
Be Prepared - Get to Know All Operating and Safety Instructions ........ v
Learn the Signal Words Used with the Safety Alert Symbol .................. v
Section 1 – Safety Precautions ....................................................................1–1
General Safety..........................................................................................1–1
Operating Safety.......................................................................................1–2
Service & Maintenance Safety..................................................................1–4
Electrical System Hazards........................................................................1–4
Battery Hazards .................................................................................1–5
Jump Starting/Battery Charging Hazards ..........................................1–5
Hydraulic System Hazards .......................................................................1–6
Fueling Hazards........................................................................................1–7
Section 2 – Operating Controls....................................................................2–1
Component Locations...............................................................................2–1
Left Front View...................................................................................2–1
Right Rear View.................................................................................2–2
Safety Decals.....................................................................................2–3
Operating Controls.............................................................................2–5
Operating Controls Description..........................................................2–6
Section 3 – Pre-Start Inspection and Operation.........................................3–1
Pre-Start Inspection..................................................................................3–1
Daily Service Checks................................................................................3–1
Cylinder Lock Installation..........................................................................3–9
Cylinder Lock Removal......................................................................3–9
Operating Instructions.............................................................................3–10
Machine Start-up .............................................................................3–10
Machine Shut-down ......................................................................... 3–11
Transportation..................................................................................3–12
Lifting Procedures............................................................................3–13
Machine Travel Controls.........................................................................3–14
Attachment Installation and Removal .....................................................3–18
Attachment Lock Pins ......................................................................3–18
Installation of Non-Hydraulically Powered Attachments ..................3–19
Removal of Attachment....................................................................3–21
Installation of Hydraulically Powered Attachments ..........................3–21
Operating Instructions for a Hydraulic Attachment ..........................3–26
Travel Crawl Control ........................................................................3–27
Removal of Hydraulically Powered Attachments .............................3–29

X
Section 4 – Routine Service and Maintenance ...........................................4–1
Daily Maintenance Procedures.................................................................4–2
New Machine Brake-in Maintenance Procedures ..................................4–14
Weekly Maintenance Procedures...........................................................4–15
Monthly Maintenance Procedures ..........................................................4–16
Annual Maintenance Procedures ...........................................................4–20
General Maintenance .............................................................................4–22
Draining Fuel Tank (Diesel)..............................................................4–22
Fuse Panel.......................................................................................4–24
Track and Tension System Installation ............................................4–26
Section 5 – Troubleshooting ........................................................................5–1
Section 6 – General Specications..............................................................6–1
Vibration Data ................................................................................................6–2
Noise Data......................................................................................................6–2