Most Fanmig J5 MOST User manual

User manual for MIG/MAG
semi-automatic welding machine
Fanmig J5 MOST
Attention! A copy of this manual should be located in the
place of device use and should always remain available to the operator.
Original manual
Catalogue no: Fanmig J5 - 51 00 020190 User Manual
rev. 1.1 of 16.12.2019 EN

User Manual
rev. 1.1 of 16.12.2019 EN
Original manual
Fanmig J5 MOST
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Thank you for purchasing a semi-automatic welding machine Fanmig by MOST. We do believe
that this product will meet your requirements. In order to ensure the correct use, all the safety
and operating instructions should be read before operating this device.
Table Of Contents
1. Health and Safety Manual
2. Maintenance
3. Technical description and operating conditions
4. Technical data
5. Device construction
6. Fanmig J5 control panel
7. MIG/MAG welding technique
8. LIFT TIG welding
9. MMA welding (coated electrode)
10. MIG/MAG welding faults
11. Electricalscheme
12. EU Declaration Of Conformity
13. Recycling
1. Health and Safety Manual
ATTENTION! The device can not be used for the purpose of pipe
defrosting! Information included on icons located on the device.
Use and maintenance of welding equipment may be dangerous. The user must
observe health and safety rules and regulations. Welding and cutting machines
may be used only by qualified personnel. The national regulations for working
with this device and accident prevention should be kept up to date.
All flammable or combustible materials must be removed from the working area.
Welding inside tanks previously used as flammable substance storage is
forbidden. Place all combustible materials away from welding spatter.
Do not expose the device to rain or water vapour and do not spray water over it.
Do not weld without proper eye protection. Pay attention to providing safety for
bystanders against welding radiation.
Use ventilation and filters in order to remove welding fumes from the work site.
Use individual filters if the filtering/ventilation system does not operate correctly or
is not available.

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Stop your work immediately after finding damage to the power cords. Do not
touch the damaged cords. Prior a repair or maintenance disconnect the device
from power source. Never use the device with damaged power cords.
Keep a fire extinguisher close to the welding location. After finishing welding
check work station against fire hazard.
Never try to fix a damaged gas reducer on your own. In case of malfunction
replace the reducer to a fully functional one.
Electromagnetic interference.
The device may influence other devices sensitive to electromagnetic interference
(robots, computers, etc.)
Always ensure that the devices within the welding work station are resistant to
interference.
In order to minimize interference it is recommended to use possibly shortest
welding cables arranged in parallel.
Always work in a distance at least 100 m from other sensitive devices. Always
make sure that the installation is grounded.
In case of interference with other devices, shield the cables or use appropriate
filters.
INTRODUCTION
Commissioning and normal operation are possible only after reading the carefully reading
following manual. Welding requires meeting the requirements for electric arc welding regulations
and complying with fire regulations. Device operator should be equipped with appropriate
personal protective equipment. It is necessary to use a set of personal protective equipment in
accordance with according to provisions of the Council Directive 89/686/EEC. Personal
protective equipment includes: welding mask, welding gloves, protective apron, leather shoes,
non-flammable welding clothing.
Despite the high technical standard of the device, the personnel should demonstrate
considerable discipline in terms of health and safety requirements that protect against harmful
and health hazardous factors resulting from welding technology.
OPERATINGCONDITIONS
In order to ensure adequate service life and trouble-free operation:
- do not place or use this device on an inclined surface (of more than 15º),
- do not use the device for pipe defrosting,
- the device needs to be located in a place with free air circulation (with no restrictions of the air
flow to and from the fan). When connected to electrical network the device must not be
covered (for example, with paper or cloth),
- minimize the amount of dirt and dust that can get into the device,

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The device has an IP21S protection rating for housing and may be exposed to atmospheric
fallout and is capable of operating outdoors.
- do not use the device for welding the tanks previously used for storing flammable substances.
ATTENTION
GASES AND FUMES
Using MIG / MAG, TIG and MMA techniques produces harmful gases and fumes containing
ozone and hydrogen as well as oxides or metal particles. Therefore, the welding work station
should be fitted with very good ventilation (dust and smoke extraction) or should be placed in
airy location. Metal surfaces intended for welding should be free from chemical contamination,
especially degreasers (solvents) that decompose during welding process and produce toxic
gases. Welding of galvanized, cadmium-coated or chromium-plated parts is permitted only
when a suction and filtering device is fitted, and with introduction of fresh air to the welding work
station.
RADIATION
Ultraviolet emission radiated when welding is harmful to eyesight and skin. Therefore a welding
mask with protective filters is required. Welding work station should meet certain requirements
and include:
• adequate lighting system,
• fixed or movable protection screens, governing bystanders against radiation effects
(depending on requirements),
• placed in a room with appropriate wall colour (absorption of UV radiation)
FIRE PROTECTION
Welding work station should be located at a safe distance from flammable materials placed
especially on the floor or walls. All flammable materials need fire protection against hot metal
drops. It is recommended to fit the work station with fire blankets and fire extinguishers.
PROTECTION AGAINST ELECTRIC SHOCK
It is unacceptable to connect the device to an improper installation or to an installation with
unverified zeroing efficiency. It is prohibited to use of device with shields removed or remove the
external shields while the device is connected to electric network. It is not allowed to work on a
suspended device (e.g. using a crane or a gantry). Only authorized persons should perform
maintenance and repair works keeping it in compliance with the safety conditions applicable to
renovation equipment.
2. Maintenance
ATTENTION: In order to carry out any repair or maintenance activity, it is recommended to
contact your nearest technical support of RYWAL-RHC (a list of authorized service shops is
available on the last page of the manual).
In the event of noticing any damage, the welder should stop working, disconnect the device
from power supply and report it to direct supervisor or appropriate service
- technical support of RYWAL-RHC.

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General maintenance (daily)
- check the condition of cables and connections, replace if necessary,
- remove spatter from the gas nozzle of the welding torch, spatter may transfer with the
shielding gas to the welding arc, tend to disrupt the shielding gas flow and can effect in a
short circuit,
- check condition of welding torch, replace if necessary,
- check condition and operation of the cooling fan; keep the cooling air inlet and outlet
openings clean,
- keep the device clean.
Periodic maintenance (every 3 months at least)
Periodic maintenance frequency can be increased depending on the environment in which the
device is operating. Maintenance:
- using a stream of dry air (at low pressure) remove the dust from the outer parts of the
casing and from inside of the welding device,
- check and tighten all the screws,
- check the state of all electrical contacts and repair if necessary.
ATTENTION: Power supply must be disconnected from the device before any maintenance
and service work. After each repair, perform a proper check to ensure safe use.
Mandatory device checks
According to the Labour Code provisions: "All responsibility for the safe use of machinery and
equipment shall be borne by the owner." This results in the obligation to perform periodic and
post-repair checks and inspections of equipment.
Periodic tests are carried out at least once a year (legal basis PN-EN ISO
17662 clause 4.2), and post-repair tests after each repair that restored welding
functionality (legal basis: PN-EN 60974-4 clause 4.6).
All above services are performed by the technical support of RYWAL-RHC.
3. Technical description and operating conditions
Fanmig J5 is a cutting edge semi-automatic welding inverter machine designed for MIG/MAG,
MMA and LiftTIG (DC) welding. The device is designed for steel and stainless steel gas-
shielded welding for crafting, car body shops and DIY applications e.t.c.
The welding parameters are set in the front panel of the welding machine. For MIG/MAG
method, the parameter setting is done synergistically (see section 6). Depending on the
selected steel wire diameter, the knob simultaneously changes the welding current (V) and the
corresponding wire feed speed (m / min). The device is powered from a single-phase (230V).
Fanmig J5 is suitable for wire welding with 1 or 5 kg spools. The machines is able to MMA
coated electrode welding and to work with a valve connected to torch using TIG DC method with
ignited by rubbing the tip of the LiftTIG tungsten electrode. The device is protected against
overheating by a thermal sensor. Made in accordance with EN 60974-1 standard.

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Operating Conditions
Range of air temperatures:
- operation tmp. range -10ºC to +40ºC,
- storage and transportation tmp. range -25ºC to +55ºC,
- relative air humidity: up to 50% at + 40°C; up to 90% at + 20°C.
4. Technical data
Parameter
Unit
Fanmig J5
Power and tolerance
V/Hz
1x230/50-60/ +/- 15%
Welding current range
A
MIG/MAG: 30-200A
MMA: 10-160A
TIG: 10-180A
Open circuit voltage U0
V
60
Overload protection
A
16 (delayed)
Nominal power consumption S1
(100%)
kVA
7.7 (MMA); 4.3 (MIG/MAG)
Current I eff
A
19.6 (MMA); 22.3 (MIG/MAG)
Current I 1max
A
7.7 (MMA); 35.2 (MIG/MAG)
Welding current at duty cycle
A / V / %
MIG/MAG: 200A / 24V / 40%
130A/ 20.5V / 100%
MMA: 160A / 26.4V / 40%
100A / 24.0V / 100%
Wire feeding speed
m/min
2 - 11.5
Insulation class
F
Protection class
IP21S
Wire feeder type
2-roller
Dimensions
mm
440x180x350
Weight
kg
9.2
Catalogue no.
51 00 020190
Table1:Technicalparameters
Device assembly:
The device is supplied in a cardboard box with earth cable, a gas hose and user’s manual. Wire
feeder is equipped with standard 0.8-1.0 mm rollers for steel wire (51 13 007833).
Additional welding torches and accessories (optional):
M15 SGRIP 3 m Welding Torch
55 08 301530
M15 SGRIP 4 m Welding Torch
55 08 301540
M15 SGRIP 5 m Welding Torch
55 08 301550
TIG 26V 4m Welding Torch
56 01 062634
0.8-1.0 Roll
51 13 007833 (as standard)
0.6-0.8 Roll
51 13 007801
K300 spool adapter
50 00 001103
WUS HD MOST welding cart
50 03 003942
MOST Welding pliers
57 00 004707

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5. Device construction
Fanmig J5
Pos.
Presentation
1
ON/OFF switch
2
Power cord with plug
3
Gas connection
4
Control panel
5
Euro socket for MIG/MAG welding torch
6
Socket (+)
7
Socket (-)
8
Wire feeder with spool holder (internal)
Figure 1: Fanmig J5 MOST construction

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6. Fanmig J5 control panel
Figure 2: Fanmig J5 MOST Control Panel
6.1 Display
Shows parameter values, function symbols and units. Settings are made using the button (2)
and knob (4).
6.2 Additional function switch for MIG/MAG method (2):
When pressed, it switches between:
• welding parameters (voltage in volts and wire feed speed in m / min),
• arc length correction within +/- 5 V from factory settings,
• IND Inductance in the range of +/- 10 from factory settings,
• DIA Steel wire diameter: 0.8 mm or 1.0 mm to choose.
Parameter values are set with the knob(4), confirmed by pressing the knob. Having set the parameters,
thedisplay automatically switches to theweldingparametersin few seconds.
The button is not active in MMA and LiftTIG welding.
6.3 Selection of MIG / LiftTIG / STICK (MMA) welding method (3)

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When pressed, switches between different welding methods:
• MIG/MAG,
• LiftTIG (TIG DC welding with arc ignited by scratching),
• MMA (STICK) coated electrode.
6.4 Multifunction knob (turn and push) (4)
Turning switches the parameter value, pressing confirms the setting.
For MIG/MAG method, the parameter setting is done synergistically (see section 6) Depending
on the selected steel wire diameter, the knob simultaneously changes the welding current (V)
and the corresponding wire feed speed (m / min). The arc welding in MIG/MAG method can be
adjusted by changing the arc length or inductance ( 2).
6.5 Immediate wire feeding button (5)
In the MIG/MAG method, after installing a new wire spool, pressing the button will start wire
feeding without opening the gas flow and not applying current to the contact tip.
The button is not active in MMA and LiftTIG welding.
6.6 Mode switch VRD ON / 2-stroke / 4-stroke (6)
• VRD ON - only for the MMA method. The LED indicates that the VRD function is active. VRD
is a function that increases the welder's safety when welding with electrodes. If the VRD
(Voltage Reduction Device) function is active, the no-load voltage is lowered to approx. 16 V
instead of 60 V. The VRD function executes more difficult arc ignition.
• 2T NORMAL - only for the MIG/MAG method. The button work modes on welding torch.
pressing effects in the arc to ignite, release causes a welding end (2-step).
• 4T LATCH - only for the MIG/MAG method. The mode of operation of the welding gun button:
when pressed it ignites arc, then it may be released. Welding will continue until the button is
pressed again (4-stroke).
Attention:
A description of the control panel functions is also located on a sticker inside the
wire feeder.

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7. MIG/MAG welding technique
7.1 Power connections
The device is powered from a three-phase 230V 50/60Hz. Required protection by a 16A
slow-blow fuse
7.2. Welding torch connection
The welding torch should be connected with euro socket (pos. 5 Fig.1) and tightened with a nut.
The torch insert and contact tip must refer to welded wire diameter –see current RYWAL-RHC
catalogue.
7.3 Feed rolls in wire feeder
Each roll includes two grooves - marking is stamped on roll side.
The groove must reflect the wire type and diameter. When changing the wire, make sure that
the correct roll is applied.
Available steel welding rolls:
- V 0,6-0,8 F175i roll –cat. no. 5113007801,
- V 0,8-1,0 F175i roll –cat. no. 5113007833 (standard).
7.4 Mounting the spool on a feeder and wire feeding in welding torch.
The wire spool should be installed on the feeder sleeve so the wire unwinds from the bottom of
the spool and goes straight to feed rolls. Fanmig J5 is able to weld using 5 kg spools (e.g. type
B200) and after retooling the sleeve also using 1 kg spools.
The spool's braking force is controlled by a bolt inside the spool's sleeve. Use an Allen key to
adjust the braking force.
After unwinding a short length of wire from the spool, align the end of the wire
(cut with pliers 57 00 004707)), insert the end into the guide and then onto the feed roll - the
upper pressure mechanism raised! Than guide the wire through euro-socket and welding torch
Press the pressure arm after inserting the initial 20 cm wire section into the welding torch and
continue feeding wire automatically by pressing torch button or the (5) button according to fig. 2.
It is recommended to demount the gas nozzle and the tip contact when inserting the wire into
the torch. It is not allowed to use excessive pressure on the rolls, as it may lead to wire
deformation and feeding issues.
7.5 Gas connection and shielding gas flow setting.
Shielding gas hose connects the device to gas bottle using reducer. ARG / CO2 or argon gas
mixtures are used for welding. There is a nipple ( 3) on the back of the device (Fig. 1) for
connecting the gas.
The cylinder must be positioned in a stable manner and secured against falling over, eg.
chained to a wall. It is possible to use trolleys to transport the device together with the cylinder
and accessories, e.g. WUS HD MOST cat. no. 50 03 003942. Having the cylinder placed and
gas hose connected to the back of welding device, unscrew the cylinder valve and set pressure
level with the reducer. Gas flows out after pressing the torch button. Recommended gas flow
rate is 10 x the wire diameter and equals the gas flow in litres per minute.

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7.6 Connection of ground cable
Connect the ground cable to the 7(-) socket on the front of the device. The ground clamp
should be securely attached to the workpiece, preferably as close as possible to the welding
point.
Fig. 3 Preparation of the Fanmig device for MIG/MAG welding.
7.7 Parameter settings for MIG/MAG welding
Select the MIG method using button (3). Use switch (6) to select the welding torch operating
mode (2-step or 4-step). Press the switch (2) to select the DIA wire diameter: 0.8 mm or
1.0 mm, The selection is made with the knob (4) and confirmed by a press. You can also correct
the arc length or inductance to adapt arc to a welding position and in order to minimize spatter.
Welding current and wire feed speed are set synergistically. This means that changing one
parameter also adjusts the others necessary for stable welding.
When welding with self-shielding flux wire it may be necessary to change the polarization - see
wire manufacturer's recommendations. The way to change the polarity of the wire by placing the
wires is shown in the feeder sticker:

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Figure 4: Change of polarization for welding with self-shielding flux wire.
8. TIG welding
8.1 TIG welding torch connection
The TIG welding torch should be placed in socket 7(-) and secured
by tightening. Connect gas pipe directly to the regulator on the gas cylinder.
8.2 Gas connection and shielding gas flow setting. TIG torch gas
line needs to be connected directly to the regulator on the argon cylinder.
The cylinder must be positioned in a stable manner and secured against falling
over, e.g. chained to a wall. Trolleys can be used to transport the device together
with the cylinder and accessories, e.g. WUS-150 HD cat. no. 50 03
003942. Having the cylinder placed and gas hose connected nipple (3) to the back of
welding device, unscrew the cylinder valve and set pressure level with the reducer.
Gas flow occurs after unscrewing the valve on the handle ending of the TIG torch.
Recommended gas flow is related to nozzle dimension (value from 4 to 12 on the nozzle) in
l/min, i.e. the number 8 on the nozzle equals 8 l/min flow.
8.3 Connection of ground cable
Connect the ground cable to the 6(+) socket on the front of the device. The ground clamp
should be securely attached to the workpiece, preferably as close as possible to the welding
point.

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Figure 5: Fanmig device preparation for TIG welding.
8.4 Parameter settings for TIG welding
Select the LIFT TIG method with the button (3). Current is adjusted with knob (4). The welding
current in the TIG method is limited to 180A No other welding functions are available.
After opening the argon flow on torch handle, the arc is ignited by gently scratching the tungsten
electrode tip on the material and then raising it up by 2-3 mm: Welding ends with breaking the
arc in similar way to MMA welding and shutting off the gas flow.
9. MMA welding (coated electrode)
Connect the ground wire plug to the 7(-) socket on the device
Connect the plug of the electrode holder to socket 6(+) on the device. Some coated electrodes
require reverse polarity - see instructions on the electrode pack.
Figure 6: Preparation of Fanmig device for MMA welding (coated electrode).

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9.1 Parameter settings for MMA welding
Select the STICK method using button (3). Current is adjusted with knob (4). Welding current is
limited to 160 A. The VRD (Voltage Reduction Device) function is activated with the button ( 6),
which increases the safety of the welder especially when welding in places with an increased
risk of electric shock. The VRD function reduces the idle mode voltage from the level of
60 V to 12 V. The active VRD function makes it difficult to ignite the arc, however, therefore user
needs to scratch the electrode several times. No other welding functions are available.
10. Device defects during operation
Attention:
The device may only be repaired by authorized personnel!!
10.1 Errors occurring during MIG/MAG welding,
ATTENTION:
Make sure that MIG welding method is selected with switch (3).
Fault
Potential cause
Recommendations
Arc unstable
Wire speed too high / too low
Set the correct speed according
to the wire diameter and welding
current
Poor contact of the mass clamp
with the welded workpiece
Check the clamp and secure it
again
Wrong or worn contact tip
Replace the tip with the correct one
Incorrect gas flow
Set the correct flow
Clogged wire liner
Clean with compressed air or
replace
Wire feeding incorrect
Check wire feed unit rolls
and pressure force
Power source failure
Contact technical support
Too much spatter during welding
Too high wire feeding speed
Lower the speed
Too high welding current
Lower welding current
Welded workpiece dirty
Clean the welded workpiece

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Wire feed motor does not work
No power supply
Check the electrical connection
Poor operation of the welding torch
button
Check button
Damage to the control board
Contact technical support
Motor damage
Contact technical support
The wire feed motor operates but
without wire feed or with unstable
feed
The pressure arm is too loose
Set the correct pressure with the
nut on the arm
Incorrect feed roll
Turn or change the feed roll
The wire is blocked in the
contact tip
Exchange the contact tip.
The device turns off automatically and
the display shows error E2
Work cycle exceeded
Let the device cool down
and follow the instructions for use
Fan does not work
Contact technical support
Electric power source failure
Contact technical support
Table2:FaultsduringMIG/MAGwelding
10.2 Errors occurring during MMA (STICK) welding.
Attention:
Make sure that MMA welding method is selected with switch (3).
Fault
Potential cause
Recomme
ndations
Excessive splatter
Arc too long
Too high welding current
Adjust the welding current to the
electrode diameter.
Crater at the end of the weld
Too quick detachment of the electrode
from workpiece
Tear off the electrode at the end of
the weld "sensitively".
Weld inclusions, slags
• Material not clear
• Stitches too thick
• Incorrect electrode leading
Clean the material before welding
Guide the electrode according to
the welding technology
Lack penetration or no sticking
• Too high welding speed
• To low welding current
• Too small bevel angle
• Dirty or corroded weld edges
Clean the material before welding.
Guide the electrode according to
the welding technology
Adhesion of the material to the
welded material
• Arc too short
• To low welding current
Adjust the welding current to the
electrode diameter.
Bobbles in weld
• Wet electrode or water around the weld
• Arc too long
Dry the electrodes in the dryer.
Adjust the welding current to the
electrode diameter.
Cracks present after welding
• Too high welding current
• Soiled material
• Moisted cover
Adjust the welding current to the
electrode diameter.
Table3:FaultsduringMMAwelding.

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10.3 Faults during LIFT TIG DC welding
Attention:
Make sure that the LIFT TIG DC welding method is selected with switch (3).
Fault
Potential cause
Recomme
ndations
Oxidation on the joint
surface, strong
discoloration
1. Insufficient gas cover
2. No gas cover on the ridge side
Adjust the welding current to the
electrode diameter. Increase gas flow
and guide the TIG torch in a way that
ensures adequate gas protection.
Tungsten inclusions
1. Poor sharpening or blunt tungsten
electrode
2. Tungsten electrode diameter too small
3. Poor electrode guidance during welding
(contact with the weld)
Sharpen the electrode with a sharpener
WAG 40 MOST. Adjustthe electrode type
and diameterto the task. Do not allow
electrode contact with a seam during
welding.
Bladders
• Dirty material or welding wire
• Welding speed too high and gas shield
missing
• Blowing the gas shielding
• Water around the weld
Clean and dry the material before
welding.
Guide the torch according to the
welding technology.
Protect the joint against wind, drafts,
etc.
Cracks present after
welding
• Welding current too high for the electrode and
material thickness
• Soiled material
• Moisted cover
Adjust the welding current to the
electrode diameter.
Clean and dry the material before
welding.
Guide the torch according to the
welding technology.
Table4:FaultsduringLIFTTIGDCwelding.
10.4 Error codes shown on the display
10.4.1 Power supply error, current too high. Turn the device off and on
again, if the error persists, contact the technical service.
10.4.2 Device overheating, thermal sensor has tripped. Do not turn the
appliance off until the fan has cooled down.
10.4.3 Wire feed error, too much drag in the wire feed. Check the correct roll
pressure, the feeder guides are unobstructed. Check the wire liner in torch and
contact tip, replace if clogged or worn.

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11.FanmigJ5Wiringdiagram

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12. EU Declaration Of Conformity
1. Product Semi-Automatic Welding Machine Fanmig J5 MOST.
2. Name and address of the producer:
RYWAL-RHC Sp. z o.o. Warszawa
Chełmżyńska 180 Chełmżyńska 180
04-464 Warszawa,
3. This declaration of conformity is issued under the sole responsibility of the
manufacturer.
4. Object of the declaration Semi-Automatic Welding Machine Fanmig J5 MOST.
5. The subject matter of this declaration mentioned above is in conformity with
the relevant requirements of EU harmonization legislation:
- Low Voltage Directive LVD 2014/35/EC,
- EMC Directive 2014/30/EC
- The directive on the restriction of the use of certain hazardous substances use in electrical
and electronic equipment RoHS 2011/65 / EC
6. References to the relevant harmonized standards in relation to which conformity is
declared:
EN 60974-1:2018+A1:2019; EN 60974-10:2014+A1:2015.
7. Additional information: none.
Toruń, 21.06.2019
Signed on behalf of:

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13. Recycling
In accordance with Directive 2012/19 / EU WEEE II (WEEE - Waste Electrical and Electronic
Equipment), after decommissioning, the device must be recycled by a specialized company.
Do not dispose of worn-out welding equipment with domestic waste!
The devices are subject to constant changes and improvements. We reserve the right to
make changes.
The End.

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