MOULDPRO SZxxx0 Series User manual

Operating instructions
Vortex flow meter
SZxxx0
80229859 / 00 06 / 2015
UK

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Contents
1 Safety instructions �����������������������������������������������������������������������������������������������3
2 Functions and features ����������������������������������������������������������������������������������������3
3 Function���������������������������������������������������������������������������������������������������������������4
4 Installation������������������������������������������������������������������������������������������������������������4
5 Electrical connection��������������������������������������������������������������������������������������������6
6 Operating and display elements ��������������������������������������������������������������������������7
7 Menu��������������������������������������������������������������������������������������������������������������������8
7�1 Main menu�����������������������������������������������������������������������������������������������������8
7�1�1 Explanation main menu ������������������������������������������������������������������������9
7�2 Extended functions – basic settings ������������������������������������������������������������10
7�2�1 Explanation basic settings (CFG) ������������������������������������������������������� 11
7�3 Extended functions – min / max memory – display �������������������������������������12
7�3�1 Explanation min/max memory (MEM) ������������������������������������������������13
7�3�2 Explanation display function (DIS)����������������������������������������������������13
8 Parameter setting ����������������������������������������������������������������������������������������������13
8�1 Parameter setting in general �����������������������������������������������������������������������14
9 Factory setting ���������������������������������������������������������������������������������������������������14

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1 Safety instructions
• Please read this document prior to set-up of the unit� Ensure that the product is
suitable for your application without any restrictions�
• If the operating instructions or the technical data are not adhered to, personal
injury and/or damage to property can occur�
• Improper or non-intended use may lead to malfunctions of the unit or to un-
wanted effects in your application� That is why installation, electrical connec-
tion, set-up, operation and maintenance of the unit must only be carried out by
qualified personnel authorised by the machine operator�
• In order to guarantee the correct condition of the device for the operating time it
is necessary to use the device only for media to which the wetted materials are
sufficiently resistant (→ Technical data).
• The responsibility whether the measurement devices are suitable for the
respective application lies with the operator� The manufacturer assumes no
liability for consequences of misuse by the operator� Improper installation and
use of the units result in a loss of the warranty claims�
CAUTION
For medium temperatures above 50 °C (122 °F) some parts of the housing can
heat up to over 65 °C (149 °F)� Risk of burns�
►In this case do not touch the unit�
►Protect the housing against contact with flammable substances and uninten-
tional contact�
►Do not press the pushbuttons manually; instead use another object (e�g�
ballpoint pen)�
2 Functions and features
The unit monitors water-based fluids (water, deionised water, cooling water)�
It detects the two process categories volumetric flow and medium temperature�
Pressure Equipment Directive (PED):
The units comply with the Pressure Equipment Directive and are designed
and manufactured for group 2 fluids in accordance with the sound engi-
neering practice� Use of group 1 fluids on request�

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3 Function
• The unit detects the volumetric flow quantity based on the Vortex measuring
principle�
• It features an IO-Link interface�
• The unit displays the current flow and temperature� It generates 2 output
signals according to the parameter setting:
OUT1/IO-Link: 2 selection options
- switching signal for volumetric flow quantity limit value
- or frequency signal for volumetric flow quantity
OUT2: 4 selection options
- switching signal for volumetric flow quantity limit value
- or switching signal for temperature limit value
- or frequency signal for volumetric flow quantity
- or frequency signal for temperature
4 Installation
►Flow in the direction of the arrow� Observe the installation direction�
►Make sure that pipe and sensor have the same internal diameter�
►Avoid deposits, accumulated gas and air in the pipe system� Install the unit so
that the measuring pipe is always completely filled with medium�
►Install in front of or in a rising pipe�
►Recommended tightening torque: 30 Nm
►Avoid disturbances on the inlet and outlet side� To do so, provide for the
following inlet and outlet pipe lengths:
F
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DN = nominal width of the pipe
R = radius

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Disturbance Inlet pipe length
(1)
Outlet pipe length
(2)
Non-ideal bend ≥ 5 x DN ≥ 1 x DN
Ideal bend
≥R1.8
x
DN
≥ 0.5 x DN
Multiple bends (2 x 90°) ≥ 15 x DN
Reduction of internal pipe diameter ≥ 15 x DN ≥ 15 x DN
Valve or pump ≥ 25 x DN
►Mount the unit in a way that no mechanical forces are exerted on the pipe� To
do so, use angle brackets if required�
- For direct installation, fix the unit on the surface using 4 self-tapping screws
M4 DIN 7500� Maximum insertion depth in the housing: 5�5 mm�
- For installation using the fixing element: ifm mounting accessories at
www�ifm�com�
►Avoid the following installation positions:
- Directly in front of a falling pipe�
- In a falling pipe�
- At the highest point of the pipe system�
- Directly in front of the spout of the pipe�
- On the suction side of a pump�

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5 Electrical connection
The unit must be connected by a qualified electrician�
The national and international regulations for the installation of electrical
equipment must be adhered to�
Voltage supply according to EN 50178, SELV, PELV�
►Disconnect power�
►Connect the unit as follows:
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2 1
BK: black
BN: brown
BU: blue
WH: white
BN
WH
BK
BU
4
1
3
2OUT2
L+
L
OUT1
Colours to DIN EN 60947-5-2
Pin 1 L+
Pin 3 L-
Pin 4
(OUT1)
• Switching signal: limit values for volumetric flow
• Frequency signal for volumetric flow quantity
• IO-Link
Pin 2
(OUT2)
• Switching signal: limit values for volumetric flow
• Switching signal: limit values for temperature
• Frequency signal for volumetric flow quantity
• Frequency signal for temperature

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6 Operating and display elements
3
1 2
4
5
1 and 2: switching status LEDs
• LED 1 = switching status OUT1 (lights when output 1 is switched)
• LED 2 = switching status OUT2 (lights when output 2 is switched)
3: TFT display
• Display of current process values (volumetric flow quantity, temperature)
• Display of the parameters and parameter values
4: Buttons [▲] and [▼]
• Select parameters
• Change parameter values (hold button pressed)
• Change of the process value display in the normal operating mode (Run mode)
• Locking / unlocking (press buttons simultaneously > 10 seconds)
5: Button [●] = Enter
• Change from RUN mode to the main menu
• Change to setting mode
• Acknowledgement of the set parameter value

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7.1.1 Explanation main menu
Switching output with hysteresis function
SP1 Set point 1 = upper limit value at which OUT1 switches�
rP1 Reset point 1 = lower limit value at which OUT1 switches off�
SP2 Set point 2 = upper limit value at which OUT2 switches�
rP2 Reset point 2 = lower limit value at which OUT2 switches off�
Switching output with window function
FH1 Set point 1 = upper limit value at which OUT1 switches�
FL1 Reset point 1 = lower limit value at which OUT1 switches�
FH2 Set point 2 = upper limit value at which OUT2 switches�
FL2 Reset point 2 = lower limit value at which OUT2 switches�
Frequency output
FEP1 Process value end point on OUT1�
FrP1 Frequency at process value end point (FEP1) on OUT1�
FSP2 Process value start point on OUT2 (only if SEL2 = TEMP)�
FEP2 Process value end point on OUT2�
FrP2 Frequency at process value end point (FEP2) on OUT2�
Extended functions
EF Opening of the lower menu level�

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7.2 Extended functions
–
basic settings
Main menu
ou2
ou1 Hno Hnc Fno Fnc FRQ
dS1
dr1
dS2
uni
P-n
dAP
EF CFG
rES
CFG
- - - -
Info
0,0...5,0 s
FOU1
FOU2
OFFOn OU
OFFOn OU
PnP nPn
m3/hl/min
Hno Hnc Fno Fnc FRQ
dr2
SEL2 FLOW TEMP
RUN
DIS
MEM 0,0...60 s
0,0...60 s
0,0...60 s
0,0...60 s
*
The parameters are only displayed when oux = Hno, Hnc, Fno, Fnc�

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rES Restoring the factory settings
Info Device information
CFG Submenu basic settings
MEM Submenu min/max memory
DIS Submenu display settings
7.2.1 Explanation basic settings (CFG)
ou1 Output function OUT1
• Flow: Hno, Hnc, Fno, Fnc, FRQ
ou2 Output function OUT2
• Flow: Hno, Hnc, Fno, Fnc, FRQ
• Temperature: Hno, Hnc, Fno, Fnc, FRQ
Hno Hysteresis function normally open
Hnc Hysteresis function normally closed
Fno Window function normally open
Fnc Window function normally closed
FRQ Frequency output
dS1 Switching delay on OUT1 in seconds
Only in case of oux=
Hno, Hnc, Fno, Fnc
dr1 Switch-off delay on OUT1 in seconds
dS2 Switching delay on OUT2 in seconds
dr2 Switch-off delay on OUT2 in seconds
uni Standard unit of measurement for volumetric flow
P-n Output logic: pnp / npn
dAP Measured value damping in seconds (only for volumetric flow)
FOU1 Behaviour of output OUT1 in case of an error
FOU2 Behaviour of output OUT2 in case of an error
SEL2 Standard measured variable for evaluation by OUT2:
Volumetric flow quantity or medium temperature

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7.3 Extended functions
–
min / max memory
–
display
EF
MEM
DIS
Info
CFG
rES
MEM
DIS
Lo.T
Hi.T
Lo.F 0,0 l/min
0,0 l/min
0,0 °C
0,0 °C
Hi.F
coL.F OFF rEd r-cF G-cFGrEn r1ou G1ou
cFH.F
cFL.F
cFH.T
cFL.T
diS.L L1 L2
diS.B
diS.U
diS.R
d1 d2 d3
0 90 180 270
25 50 75 100 OFF
coL.T OFF rEd r-cF G-cFGrEn r2ou G2ou
10 l/min
5 l/min
50 °C
0 °C
Main Menu
The parameters are only displayed when selected r-cF oder G-cF�

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7.3.1 Explanation min/max memory (MEM)
Lo�F Minimum value of the flow measured in the process
Hi�F Maximum value of the flow measured in the process
Lo�T Minimum value of the temperature measured in the process
Hi�T Maximum value of the temperature measured in the process
7.3.2 Explanation display function (DIS)
diS�L Standard layout of the display(L1: flow or L2: flow and temperature)
diS�U Update rate of display
diS�R Display rotation
diS�B Display brightness
coL�F Colour configuration volumetric flow
coL�T Colour configuration temperature
OFF No colour change
rEd Process value always red, irrespective of the output function
GrEn Process value always green, irrespective of the output function
r1ou / r2ou Process value red in case of switched output OUT1 / OUT2
G1ou / G2ou Process value green in case of switched output OUT1 / OUT2
r-cF Display red if measured value between limit values cFL���cFH,
irrespective of the output function
G-cF Display green if measured value between limit values cFL���cFH,
irrespective of the output function
cFH�F Upper limit value for colour change flow
Only if r-cF or
G-cF is selected�
cFL�F Lower limit value for colour change flow
cFH�T Upper limit value for colour change temperature
cFL�T Lower limit value for colour change temperature
8 Parameter setting
Parameters can be set before installation and set-up of the unit or during opera-
tion�
If you change parameters during operation, this will influence the function
of the plant�
►Ensure that there will be no malfunctions in your plant�

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The parameters can also be set via the IO-Link interface�
8.1 Parameter setting in general
1� Change from RUN mode to the main menu [●]
2� Selection of the requested parameter [▲] or [▼]
3� Change to setting mode [●]
4� Modification of the parameter value [▲] or [▼] > 1 s
5� Acknowledgement of the set parameter value [●]
6� Return to the RUN mode > 30 seconds (timeout) or
press [▲] + [▼] simultaneously
until the RUN mode is reached�
9 Factory setting
Parameter Factory setting User setting
SP1 (FLOW) 20 % *
rP1 (FLOW) 18.5 % *
FH1 (FLOW) 20 % *
FL1 (FLOW) 18.5 % *
FEP1 (FLOW) 100 % *
FrP1 (FLOW) 100 Hz
SP2 (FLOW, TEMP) 40 % *
rP2 (FLOW, TEMP) 38.5 % *
FH2 (FLOW, TEMP) 40 % *
FL2 (FLOW, TEMP) 38.5 % *
FSP2 (TEMP) 0 % *
FEP2 (FLOW, TEMP) 100 % *
FrP2 (FLOW, TEMP) 100 Hz
ou1 (FLOW) Hno
ou2 (FLOW, TEMP) Hno

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Parameter Factory setting User setting
FOU1 (FLOW) OFF
FOU2 (FLOW, TEMP) OFF
SEL2 (FLOW, TEMP) FLOW
col.F (FLOW) OFF
col.T (TEMP) OFF
dS1 0 s
dR1 0 s
dS2 0 s
dR2 0 s
uni l/min (SVx6xx: gpm)
P-n PnP
dAP 0.6 s
diS.L L2
diS.U d2
diS.R 0
diS.B 75 %
cFH.F MEW
cFL.F MAW
cFH.T MEW
cFL.T MAW
MEW = final value of the measuring range
MAW = initial value of the measuring range
* The percentage values refer to the final value of the measuring range�
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