MOXION MP75-600 User manual
Original instructions
Read this manual before
using the equipment
Retain this manual for
future use
MP75-600
User Manual
2 MANUAL-75-v2.0
Published on: 27 Jul 2023
Document ID: MANUAL-75-v2.0
Copyright
Copyright © 2023 Moxion Power All Rights Reserved.
Contains information owned by Moxion Power and/or its affiliates. Do not copy, store, transmit or disclose to any
third party without prior written permission from Moxion Power.
Other product and company names may be trademarks or registered trademarks of other companies, and are the
property of their owners. They are used only for explanation, without intent to infringe.
Purpose of manual
The purpose of this manual is to familiarize you with the Moxion Power MP75-600 and ensure that the unit can be
used safely, effectively and efficiently. This manual is divided into different sections to help you set up, operate,
maintain, clean and troubleshoot the unit.
Notice
In this manual, images shown may differ slightly from the delivered product.
Disclaimer
The information contained or referenced in this manual is believed to be accurate and reliable as of the published
date but is made available for informational purposes only. Moxion Power reserves the right to make changes to
this manual, including without limitation to product descriptions and specifications, at any time and with or without
notice to users. However, Moxion Power makes no commitment to update this manual or any information
contained or referenced within. This document supersedes and replaces all similar information supplied prior to
the publication hereof.
ALL INFORMATION IS PROVIDED ON AN "AS IS" BASIS. NO WARRANTIES OF ANY KIND, WHETHER EXPRESS OR
IMPLIED, ARE GIVEN BY MOXION POWER WITH RESPECT TO ANY INFORMATION OR ANY USE THEREOF.
MOXION POWER HEREBY EXPRESSLY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, NON-
INFRINGEMENT, NON-INTERFERENCE OR OTHERWISE, WHETHER ARISING BY LAW, COURSE OF
PERFORMANCE, COURSE OF DEALING OR USAGE OF TRADE.
Contact address
Moxion Power Company
1414 Harbour Way South, Suite 1201
Richmond, CA 94804
United States
Phone:
1-833-669-4661
833-Moxion1
Email:
www.moxionpower.com
MANUAL-75-v2.0 3
Contents
1 Safety information 7
1.1 Safety notices 7
1.2 Special safety instructions 8
1.2.1 Emergency stop button 9
1.3 Safety labels 9
1.4 PPE requirements 12
1.5 Safe operating area and clearance 12
1.6 Residual risks 13
1.6.1 Pinch points 13
1.6.2 Electrical current 14
1.6.3 Operating environment 15
1.6.4 Network and data security 15
1.6.5 Heat and flammable 15
1.6.6 Trip hazard 16
1.6.7 Heavy loads 16
1.6.8 Water ingress 16
1.7 Battery safety 17
1.7.1 Thermal runaway 18
1.8 Towing and transportation safety 18
1.8.1 Trailer registration 20
1.9 Lifting the unit 21
1.10 Personnel 23
1.10.1 Operating staff 23
1.10.2 Maintenance staff 23
1.11 Responsibility of the owner 23
1.11.1 Owner responsibilities 23
2 Hardware description 25
2.1 Overview 25
2.2 Dimensions 25
2.3 Main external parts 26
2.3.1 Main control panel 28
2.3.2 Outlet panel 29
2.3.3 Cam-lock connections 30
2.3.4 Twist-lock connections 31
4 MANUAL-75-v2.0
2.3.5 Charging connection 31
2.4 E-stop 32
2.5 Unit identification 33
2.6 Control display 34
2.6.1 Control display icons 34
2.6.2 Voltage mismatch behavior 35
3 Quick start 37
3.1 Package contents 37
3.2 Positioning the unit 38
3.3 Turning on the unit 38
3.4 Testing the GFCI outlets 40
3.5 Connecting cam-lock cables 41
3.6 Connecting twist-lock cables 41
3.7 Running the unit 42
3.8 Shutting down the unit 43
3.9 Using auto start and stop 44
4 Operations 47
47
48
49
51
52
55
56
4.1 Charging the unit
4.2 Attaching the hitch
4.3 Towing the unit
4.4 Department of transportation requirements
4.5 Transporting the unit
4.6 How to set up an earth connection
4.7 How to set up a ground rod
4.8 Restarting the unit after low-voltage battery depletion 57
5 Service and maintenance 59
5.1 Daily checks 59
5.2 Routine maintenance checks 61
5.2.1 Torquing wheel lug nuts 61
5.2.2 Cleaning and inspecting brakes 62
5.3 Long-term storage checks 63
5.4 Cleaning the unit 63
MANUAL-75-v2.0 5
5.5 Remote access to the unit 63
5.6 Isolating the high voltage system for internal maintenance 64
6 Troubleshooting 67
7 End of life and disposal 71
8 Specifications 73
8.1 Power specifications 73
8.2 Electrical and battery specifications 74
8.3 User interface specifications 75
8.4 Environmental specifications 75
8.5 Mechanical specifications 76
8.6 Transportation specifications 76
9 Spare parts 77
Index 79
6 MANUAL-75-v2.0
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1
1.1
Safety information
This section provides an overview of safety aspects for the protection of people,
property, and for safe and uninterrupted unit operation. Other task related safety
instructions are included in the specific sections listed in the manual's table of
contents.
Safety notices
The following safety notice formats are used in this manual. Safety notices are used at
the start of sections or embedded in operating instructions.
Ensure you fully understand and comply with the notices in this manual.
DANGER
Risk of death!
Indicates a hazardous situation which, if not avoided, will almost certainly
result in death or serious injury.
WARNING
Risk of serious injury or death!
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
Caution
Risk of injury or damage to property!
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and damage to property (unit, data, etc).
Notice
Indicates an important situation which, if not avoided, may seriously impair
operations.
Tip
Provides useful hints and tips.
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1.2 Special safety instructions
To draw attention to special hazards, this manual uses the following symbols.
Symbol Meaning
Electrical hazards and electrical shock hazards
General warning
Fire hazard
Explosive materials
Heavy objects or equipment
Corrosive substance
Trip hazard
Battery damage or leakage
Crush or trapping hazard
Designated lift point
Not a lifting point
MP75-600 - User Manual 1 Safety information
Corrosive substance
Symbol Meaning
Electrical hazards and electrical shock hazards
General warning
Fire hazard
Explosive materials
Heavy objects or equipment
Corrosive substance
Trip hazard
Battery damage or leakage
Crush or trapping hazard
Designated lift point
Not a lifting point
MANUAL-75-v2.0 9 of 82
1.2.1 Emergency stop button
The unit is halted in a controlled manner by pressing the emergency stop button.
After the emergency stop button has been pressed, the unit can only be restarted
after the emergency stop button has been released and the system has been reset.
To release the emergency stop button, turn it in the direction of the arrows.
►For more information, see
E-stop
on page 32
Figure 1 - Emergency stop button
1.3 Safety labels
WARNING
Risk of injury due to illegible signs!
Any labels or stickers which are found to be illegible are to be replaced
immediately.
Safety labels are fitted to the unit to warn you about potential hazards. These labels
must not be defaced or removed.
The following labels are visible when the unit is in a safe working mode or maintenance
is being performed.
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Figure 2 - Unit labels - top, rear, and side
Figure 3 - Unit labels - front
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Figure 4 - Unit labels - inside controls and connections area
Figure 5 - Unit labels - inside of the door to the outlet panel
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1.4 PPE requirements
WARNING
Use personal protective equipment (PPE) as required. Do not eat, drink or
smoke when using the unit. Ensure adequate ventilation at all times.
Moxion Power recommends using high voltage gloves class 00 for operators
who have been trained in NFPA70E.
Consider the following when using PPE:
lEye and face protection: Wear safety glasses that meet ANSI Z87.1
requirements. Follow local on-site health and safety guidelines.
lSafety shoes: Wear safety shoes that meet ASTM F2413 requirements.
lTrapped hair or loose clothing: Use caution to prevent hair from being caught
by any moving parts. Secure all loose clothing.
1.5 Safe operating area and clearance
When operating the unit you should allow at least 3 feet (0.9 m) around the unit. This is
to provide adequate ventilation and access to the connection panels.
Caution
Do not position any high-temperature devices or exhausts, for example
diesel generators or air handlers, closer than 12feet (3.7 m) to the unit.
The air intake vents on the unit must not be blocked during unit operation.
To prevent the unit from rolling backward or forward, secure the unit in place
with wheel chocks.
If space is limited around the unit's operating area, make sure there is enough space to
allow the unit to be positioned for hitching to a towing vehicle.
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Figure 6 - Safe operating area around the unit
1.6 Residual risks
The unit incorporates the latest technology and safety features. Nevertheless, there
are some residual risks that require your attention. The following section lists the
residual risks and the measures that result from them.
1.6.1 Pinch points
WARNING
Risk of crushing or trapped hands!
Crushing and pinching hazard from moving parts around the main wheels
and when attaching the trailer hitch to a vehicle.
There is also a risk of pinching when operating the rear panels of the unit.
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1.6.2 Electrical current
DANGER
Risk of death!
Do not use the unit if the unit is exposed to any of the following:
lLightning or a high electrical discharge.
lFlooding.
lHigh-impact events, for example vehicular accidents or drop events.
lProlonged exposure to environments outside of the specified
operating and storage conditions.
Return the unit to Moxion Power for full checks and servicing.
WARNING
Risk of electrical shock!
When not connected to earth ground through the ground block, the unit
must be isolated from earth ground.
Use the grounding pad or wooden block under the tongue jack.
WARNING
Risk of electrical shock!
lDo not expose the electronics of the unit or the lithium-ion battery.
lWhen charging the 12V battery, make sure you use a battery charger
with a 12V lithium setting.
lDo not overcharge the 12 V battery in the unit. The 12 V battery is fully
charged at 13.6 V. You can stop charging when this charge level is
reached.
lWhen operating cam-lock and twist-lock cables, make sure the unit is
not running.
lDo not touch the sockets when the unit is running.
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1.6.3 Operating environment
Caution
Risk of injury!
lDo not operate the unit in high dust conditions.
lDo not operate or store the unit at temperatures less than 32°F (0°C)
or more than 104°F (40°C).
lAlways make sure the unit is secure and on level ground before use.
lUse wheel chocks and hitch jack to make sure the trailer is level and
secure during operation.
lDo not stand on the trailer or on top of the unit.
1.6.4 Network and data security
Caution
Risk of data loss or misconfiguration
Do not integrate the unit with any third-party software or other sub-systems
unless expressly consented by Moxion Power.
Moxion Power can remotely monitor the unit status and run diagnostics.
1.6.5 Heat and flammable
WARNING
Risk of fire or flammable materials!
The unit contains materials with a flashpoint at or above 200°F (93.3°C).
Thermal runaway is a possible risk when using lithium-ion batteries.
►For more information, see
Battery safety
on page 17.
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1.6.6 Trip hazard
WARNING
Risk of injury from trips or falls!
There is a risk of tripping on cables. Make sure to safely guide any cables
and connectors in the unit operating area.
1.6.7 Heavy loads
WARNING
Risk of injury from lifting heavy objects!
Due to the large weight of the unit, exercise caution when hitching and
moving the unit.
When lifting and mounting the unit, always use correct equipment with
appropriate load capacity. The Gross Vehicle Weight Rating (GVWR) of the
MPU with the trailer is approximately 12,500lbs (5.7t).
►For more information, see
Lifting the unit
on page 21.
1.6.8 Water ingress
WARNING
Risk of serious injury or damage!
Do not remove any panels.
If a panel is removed, ingress protection is compromised.
Make sure the unit is not operated until the panel has been resealed.
Do not jet-wash directly onto the panel doors at the rear of the unit or onto
the air-vents along the top edges of the unit.
For more information on how to seal the unit, contact Moxion Power.
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1.7 Battery safety
DANGER
Risk of death!
lOnly use the batteries for their designated purpose.
lNever use a damaged battery. A damaged battery can overheat and
create a fire hazard.
lDo not expose batteries or the unit to high temperatures or heat-
generating sources, for example, fires, or heaters.
lOnly charge the 12V battery with an appropriate 12V lithium
charger.
lDo not attempt to remove, replace, or install batteries without
express training and consent from Moxion Power.
WARNING
Risk of corrosive substances!
If there are any leaks found around the unit, do not touch the leaking fluid.
The battery fluids can be corrosive and harmful to skin.
WARNING
Contact with leaked electrolyte!
The constituent battery cells are sealed and leakage should not occur during
normal use. Contents of an open (broken) constituent battery cell can cause
skin irritation and/or chemical burns.
If materials from a ruptured or otherwise damaged cell or battery contacts
skin, immediately wash the affected area with soap and water.
If a chemical burn occurs or if irritation persists, seek medical assistance.
For eye contact, flush with significant amounts of cold water for at least 15
minutes, without rubbing, and seek medical assistance immediately.
WARNING
Inhalation of electrolyte vapors!
If inhalation of electrolyte vapors occurs, move the person into fresh air.
If not breathing, give artificial respiration and seek immediate medical
assistance.
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WARNING
Vent gas Inhalation!
The constituent battery cells are sealed and venting of cells should not occur
during normal use.
If inhalation of vent gasses occurs, move the person into fresh air.
If not breathing, give artificial respiration. Seek immediate medical
assistance.
1.7.1 Thermal runaway
While lithium-iron phosphate (LFP) is widely accepted as one of the safest battery
chemistries, there is still a posed risk of thermal runaway.
WARNING
Risk of fire, flammable, and explosive materials!
If the unit is in thermal runaway, the following actions must be taken:
lIf possible to do so safely, move the unit to an open area away
from flammable material, structures, and people.
lEvacuate the area.
lDO NOT attempt to repair.
lContact local emergency services. Notify them that a lithium-ion
battery system may be malfunctioning and is under suspicion of
undergoing thermal runaway.
Thermal runaway is a self-reinforcing, uncontrolled increase in temperature within
an electronic device, leading to a rapid escalation of heat generation. This
phenomenon occurs when the heat produced by the device surpasses its ability to
dissipate heat, resulting in a feedback loop where increased temperature further
accelerates heat production. The consequences of thermal runaway can range
from reduced device performance and shortened lifespan to severe damage, fire,
or explosion.
Several factors can contribute to thermal runaway in electronic devices, including:
•Overcurrent or Overloading: When a device is subjected to excessive current
or voltage beyond its rated capacity, it can lead to increased heat generation
and trigger thermal runaway.
•Poor Heat Dissipation: Inadequate cooling mechanisms or blocked ventilation
can prevent effective heat dissipation, causing temperature buildup and
potential thermal runaway.
•Manufacturing Defects: Poorly designed or manufactured components can
result in localized hotspots, initiating thermal runaway.
•Battery Malfunctions: Rechargeable batteries are particularly susceptible to
thermal runaway if they are damaged, overcharged, or exposed to extreme
temperatures
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1 Safety information MP75-600 - User Manual
Towing and transportation safety
You can transport the unit between locations by towing it or loading onto a flat-bed or
goose-neck trailer.
►For more information, see
Towing the unit
on page 49.
1.8
For more information about preventing thermal runaway, contact Moxion
Power.
Call 1-833-669-4661 or [email protected].
WARNING
Risk of serious injury or death!
lBefore transporting the unit, make sure to secure the unit's trailer to
the towing vehicle by using appropriate connections.
lAlways use safety chains in addition to the standard pintle hitch and
lunette ring connection.
lMake sure the trailer and the towing vehicle are in good operating
condition.
lWhen transporting the unit, abide by local road safety regulations.
WARNING
Risk of serious injury or death!
Do not lift the unit using the trailer D-rings located on the side of trailer.
These D-rings are only to be used for securing the trailer, with the MPU
fitted, when it is transported using a flat-bed or goose-neck trailer.
Caution
Risk of injury or damage!
Do not use the tongue jack for supporting the unit when transporting the unit
on a flat-bed or goose-neck trailer.
When transporting the unit on a flat-bed or goose-neck trailer, make sure
you have fitted the supplemental jack stand.
Caution
Risk of injury or damage!
Do not use the tongue jack for supporting the unit when transporting the unit
on a flat-bed or goose-neck trailer.
When transporting the unit on a flat-bed or goose-neck trailer, make sure
you have fitted the supplemental jack stand.
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Caution
Risk of injury or damage
Before towing this unit check the following:
lThe pintle hitch and lunette ring are the same size.
lThe pintle hitch is latched.
lThe safety chains are crossed under the trailer tongue and attached to
towing vehicle.
lTrailer brakes are properly adjusted and the break-away device is
attached to the towing vehicle.
lThe tongue jack is retracted.
lThe wheel lug nuts are properly tightened.
lThe tires are inflated to the correct pressure.
lAll gates, ramps, and latches are secure.
lAny under-carriage bolts, nuts and equalizers are tight and not worn.
lThe load is within the trailer capacity and distributed properly to
maintain proper tongue weight. NEVER OVERLOAD!
lThe load is secure.
1.8.1 Trailer registration
Tip
Before towing the unit on public roads, you must obtain the trailer's title and
registration from the Department of Motor Vehicles (DMV).
For each unit's trailer, Moxion Power provides a Manufacturer's Statement of
Origin (MSO) document that you can use for registration. Before towing your
unit, your MSO application must be processed and approved.
For more details on obtaining the MSO, contact Moxion Power.
Call 1-833-669-4661 or [email protected].
MP75-600 - User Manual 1 Safety information
Caution
Risk of damage!
lAlways switch the unit to
OFF
before transporting.
lSecure all four panels at the back of the unit before transportation.
lMake sure the unit is secure on ground level before attaching the
trailer.
lThe unit must be level when towed.
If renting a unit directly from Moxion Power, please refer to the
registration provided in the rear storage pouch or call Moxion
customer support for more information.
Table of contents
