Mr.Paldu Holzspalter 1050 User manual

OPERATING INSTRUCTIONS
Please study these OPERATING INSTRUCTIONS
before starting the machine !
D101 0360 | 2005/33
“Holzspalter
1050“

CAUTION
This machine may only be operated, serviced
and maintained by personnel being familiar
withtheOperatingInstructionsandapplicable
safety and accident prevention regulations!
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Page 1
General ................................................................................................ 2
Manufacturer ............................................................................................................. 2
Application .................................................................................................................. 2
Correct Application ................................................................................................... 2
Description ................................................................................................................. 2
Main Log Splitter .................................................................................................... 3
Description of Labels ............................................................................................. 4
Operating the log splitter ................................................................ 5
General Safety Regulations ................................................................................... 5
Start-up of Machine ................................................................................................ 6
Splitting Operation ................................................................................................... 7
Splitting logs of various lengths ......................................................................... 8
Adjustment of Splitting Movement (stroke) ...................................................... 9
Transportation ............................................................................................................ 9
Service and Inspection ................................................................... 10
General Safety Regulations ................................................................................. 10
Inspection ................................................................................................................. 10
Servicing ................................................................................................................... 11
Additional equipment ...................................................................... 12
Splitting cross ......................................................................................................... 12
Special knife with rollers .................................................................................... 12
Additional table ...................................................................................................... 13
Fault-Cause-Removal ........................................................................ 14
Specifications ................................................................................... 16
Spare parts ...................................................................................... 17
Assembly instructions ............................................................................................ 18
Position of type plate .......................................................................................... 19
Frame ........................................................................................................................ 20
Additional parts - cylinder ................................................................................... 22
Driving and hydraulic hosing .............................................................................. 24
Two-hand operation ............................................................................................... 26
Log plate ................................................................................................................. 28
Valve SD4/1 ........................................................................................................... 29
Conformity Declaration ................................................................... 33
Contents

Page 2
General
General
Manufacturer
Posch Gesellschaft m.b.H.
Paul-Anton-Kellerstraße 40
A-8430 Leibnitz
Phone: +43 (0) 3452/82954
Fax: +43 (0) 3452/82954-52
Application
These Operating Instructions apply to
the following machines:
Correct Application
The log splitter is only suited for split-
ting logs up to a maximum length of
55cm / 105cm.
Description
The log splitter is a wood splitting
machine with a maximum log splitting
length of 55cm / 105cm. The stroke
of the riving knife is variable for shorter
logs.
The splitting tool is hydraulically driven.
The hydraulic system is driven by an
electric motor.
The machine is operated by a two-hand
control lever safety element with inte-
grated log gripper. On releasing both
operating levers, the riving knife auto-
matically returns to its base position.
The log is positioned on a pressure
plate under the riving knife. During the
operation the riving knife pushes down
into the log, causing it to split.
Item no.a
~K=qÜÉ=ã~ÅÜáåÉ=áíÉã=åçK=áë=ÉãÄçëëÉÇ=áåíç=íÜÉ
ã~ÅÜáåÉ=íóéÉ=ëáÖåK
Models
jSNRM “eçäòëé~äíÉê=NMRM“=bNIUJOPMs
jSNRO “eçäòëé~äíÉê=NMRM“=bNIUJQMMs
Table 1: Machine models

Page 3
General
Main Log Splitter
Fig. 1 - “Holzspalter 1050“
Locking screw
transportation handle
switch-off rod
Knife guide
Mounting table
electromotor
Lever for two-handed operation
Log-holding plate
splitting knife
switch with plug
ventilation screw
type sign

Page 4
General
Description of Labels
Fig. 2 - Label position
With phase changer
Direction of motor rotation
Before setting the machine into operation
Wear goggles and hearing protectors!
Wear protective shoes!
For one-man operation only!
Wear protective gloves!
Falsche Drehrichtung führt zum Bruch der Pumpe!
Drehrichtung des Motors beachten.
Z200 1170
Warning!
direction of rotation will result in break of pump!
Sense of rotation of el-motor (see arrow). Inverse
Achtung!
Le sens contraire provoquerait la casse de la pompe.
Attention au sens de rotation du moteur !
Z200 1205
Vorsicht! Bewegte Werkzeuge
Warning! Moving parts
Attention! Outils en mouvemant
please read the operating instructions
carefully!

Page 5
Operating the log splitter
Operating the log
splitter
General Safety Regulations
The machine may only be opera-
ted by personnel understanding the
function, dangers and operating
instructions.
Only operate machine if securely
installed.
Minimum operator age: 18.
Always wear protective shoes and
tight clothing.
Never use faulty supply linesn.
Ensure that working area is suf-
ficiently illuminated, as insufficient illu-
mination increases the danger of injury
considerably!
Machines with electrical drive must
not be operated in rainy weather as
this could lead to a defect of the switch
or the electrical motor!
Only operate machine with one ope-
rator!
Do not hold log whilst splitting.
Keep operating area free from wood
chips and remnants.
Never split logs that have been cut
diagonally!
Never leave running machine unat-
tended.
Switch off drive before removing
stuck logs.
The minimum log length is 10cm,
the maximum log length is 55cm /
100cm.
Never work without guards.
Switch off drive before changing
machine.
Always completely retract riving knife
for transportation and when machine
is stopped.
Only use original “Mr.Paldu“ spare
parts.
All electrical work must be carried
out by qualified electricians.
Noise Information
The operational noise level is 70 db(A).

Page 6
Operating the log splitter
Start-up of Machine
Set-up
Position machine on level and firm
ground. Position board under feet if
ground is too soft.
Caution! Only operate machine if set
up securely!
Note: In temperatures below 0°C, leave
machine to idle for approx. 5 minutes
without operating the control lever until
the hydraulic system has reached its
operating temperature.
230 V Motor Models
Connect machine to power supply.
• Supply voltage 230 V (use 16 A
fuse).
• The supply cable must have a
minimum diameter of 2,5 mm2.
The machine is supplied with a
retracted riving knife. On switching on
the motor, the riving knife moves up.
400 V Motor Models
Connect machine to power supply.
• Supply voltage 400 V (use 16 A
fuse).
Caution! The mains supply must not
fall below 340 V in order to avoid
damages to the switch.
• The supply cable must have a
minimum diameter of 2,5 mm2.
The machine is supplied with a
retracted riving knife. On switching on
the motor, the riving knife moves up.
• If it does not move up, the rota-
tional direction of the motor must be
changed (see arrow on motor). Push
disk in plug with a screwdriver and
turn by 180°.
Fig. 3 - Phase reverser
Caution! If the plugging connections
are too tight the CEE-plug can be torn
out of the switch case.
• Remedial measures are the use
of trade mark plugs and the use of
a silicone spray.

Page 7
Operating the log splitter
Note: We cannot grant any warranty
replacements for such damages at the
switch resulting of above.
Check direction of rotation:
Switch motor on and off and observe
rotation direction before motor stops.
Caution! An incorrect rotation direction
may cause pump breakage!
Splitting Operation
Stand the log on the mounting table
between both hand grips under the
riving knife. Pay attention to the com-
position of the log (branches, etc.).
Fig. 4 - Two-hand control lever
Then move the log into the right posi-
tion using both hand grips. Pull both
cable hand grips at the same time to
trigger off a splitting stroke. The riving
knife cleaves into the wood and splits
it.
As soon as just one of the cable hand
grips is released, the riving knife stops
moving. If both hand grips are released,
the riving knife returns to the starting
position.
Caution! The machinery has been
designed for single-man operation only!
The log must not be held by a helper
during splitting and the return stroke

Page 8
Operating the log splitter
of the riving knife! Otherwise there is
a great danger of injury.
Splitting logs of various
lengths
By changing the position of the moun-
ting table, logs of different lengths can
be split.
Fig. 5 - Mounting device
Adjusting height of mounting table
Place mounting table at desired height
using the mounting device (see arrow).
Maximum splitting length of logs
Splitting directions
Knock out jammed wood against
splitting direction.
Splitting of difficult logs (knots, bran-
ches):
•Splitlogsfromedge.
Mounting device - top
Mounting device - bottom
Mounting device
Pressure plate
position Length of log
~ÄçîÉ RR=Åã
Ççïå NMR=Åã
Table 2: max. Length of log

Page 9
Operating the log splitter
Adjustment of Splitting
Movement (stroke)
The machine out of the factory is adju-
sted for the maximum ram stroke. The
stroke can be steplessly adjusted up
to 54cm:
1. Retract the ram.
2. Turning off the machine.
3. Detach chain and reattach at the
desired height.
Fig. 6 - Adjustment of Splitting Movement
Transportation
Transport machine only with splitting
tool retracted.
The machine may only be transpor-
ted upright or leaning backwards. When
lying down for transportation, replace
ventilation screw with a closing bolt G1/
4“.
Lift the machine, tilt to the operator
and move.
chain
Hanging up angle

Page 10
Service and Inspection
Service and
Inspection
Caution! Switch off machine and dis-
connect electrical drive machines from
mains before inspection and servicing!
General Safety Regulations
Never leave running machine unat-
tendedn.
Only use original “Mr.Paldu“ spare
parts.
Never work without guards.
Work on electrical equipment must
be carried out by qualified electricians.
Inspection
Riving Knife Guide
The knife guide must be greased at all
times. (Apply grease with brush).
Note: Do not use oil as this can
damage plastic guides.
Hydraulic System
Note: Check oil level when riving knife
is retracted.
A full oil sight glass corresponds to
maximum oil level.
A half full oil sight glass corresponds
to a minimum oil level.
If this is the case, refill with hydraulic
oil immediately!
Manufacturer Type
dÉåçä råáîÉêë~ä=ÖêÉ~ëÉ
cìÅÜë råáîÉêë~ä=ÖêÉ~ëÉ=RMOU
Table 3: Suitable lubrication greases

Page 11
Service and Inspection
Servicing
Oil Change
Caution! Dispose of used oil in accor-
dance with environmental regulations.
Check legal environmental regulations.
Note: Before changing oil, retract riving
knife.
The first oil change should be carried
out after 50 operating hours and fur-
ther oil changes should also be carried
out every 50 operating hours or at least
once yearly.
Fig. 7 - Oil change
Turn both ventilation screws (1) out
of the frame (2), turn machine upside-
down and have the outcoming oil rinse
into a collection container.
Then turn machine in normal posi-
tion again and fill in the new oil. At
each ventilation screw there has to be
filled in about 1,5 lt. of oil.
Control oil level at the oil sight-glass
(3).
When oil sight-glass is filled switch
on machine and move spitting knife
two- or threetimes out and in.
Then check oil level again and fill
up oil if necessary.
Total oil capacity of hydraulics system:
•3lt.
Suitable oil types:
11
2
3
Type
£js=eim=
jNM
^o^i
sáí~ã=
abNM
bic
eóÇêÉäÑ=
NM
dbkli
eim=NM
bppl
kìíç=eNM
s^isli
fkb
räíê~ã~ñ=
NM
pebii
qÉääìë=
qNM
qbu^`
l
oçåÇç=
eaJwNM
`^pqoli
eóëéáå=
^te=NM
cr`epL
_~ót~
oÉåçäáå=
_P
_m=
båÉêÖçä
pec=NM
Table 4: Suitable oil types

Page 12
Additional equipment
Additional equipment
Splitting cross
The logs are split into 4 parts in
one splitting stroke.
The splitting cross in pushed over
the splitting knife and fixed with the
locking in the slit.
Fig. 8 - Splitting cross
Special knife with rollers
The rollers at the splitting knife pre-
vent a getting stuck of the split wood
when the knife is moving back.
The special knife in pushed over the
splitting knife and fixed with the locking
in the slit.
Fig. 9 - Special knife with rollers
locking
slit
locking
slit

Page 13
Additional equipment
Additional table
For easy removal of log pieces.
Fig. 10 - Additional table
1. Release the top locknut (2) of the
hand grips (3).
2. Attach the screws for the suppor-
ting table (4) instead of the lock-
nuts.
3. Mount the additional table (5)
using the supporting table screws.
4. Secure with spring bolt (6).
5
1
4
2
3
6

Page 14
Fault-Cause-Removal
Fault-Cause-Removal
Fault Cause Removal Section
Riving knife does
not move out
fåÅçêêÉÅí=ÇáêÉÅíáçå=çÑ=
êçí~íáçå qìêå=éÜ~ëÉ=êÉîÉêëÉê Em~ÖÉ=SF
fåëìÑÑáÅáÉåí=çê=åç=çáä=áå=
ÜóÇê~ìäáÅ=ëóëíÉã `ÜÉÅâ=çáä=äÉîÉä Em~ÖÉ=NMF
Electric motor
does not start or
stops frequently
cìëÉë=Ääçï=J=cìëÉë=íçç=
ïÉ~â=Ñçê=ëìééäó rëÉ=ÅçêêÉÅí=ÑìëÉë
Em~ÖÉ=SF
jçíçê=éêçíÉÅíáçå=áë=
íêáÖÖÉêÉÇ= pìééäó=íçç=ïÉ~â
c~ìäíó=ëìééäó e~îÉ=èì~äáÑáÉÇ=ÉäÉÅíêáÅá~å=
ÅÜÉÅâ=ëìééäó
jçíçê=Üìãë
låäó=íïç=éÜ~ëÉë=
ÅçååÉÅíÉÇ
mäìÖ=ÅçååÉÅíáçå=~í=éÜ~ëÉ=
êÉîÉêëÉê=áë=åçí=ÅçååÉÅíÉÇ
`çåí~Åíçê=çê=
ãçíçêéêçíÉÅíçê=áë=
Ç~ã~ÖÉÇ
`ÜÉÅâ=ëïáíÅÜ=çê=ëÉåÇ=áí=
íç=óçìê=ÇÉ~äÉê
Splitting knife
blocked _ê~åÅÜó=äçÖ qìêå=äçÖ
Hoses
overheating
fåëìÑÑáÅáÉåí=çáä=áå=
ÜóÇê~ìäáÅ=ëóëíÉã `ÜÉÅâ=çáä=äÉîÉä Em~ÖÉ=NMF
oÉÇìÅÉÇ=èì~äáíó=çÑ=
ÜóÇê~ìäáÅ=çáä `~êêó=çìí=çáä=ÅÜ~åÖÉ Em~ÖÉ=NNF
Leaking hydraulic
cylinder
tçêå=ëÉ~äáåÖ=Åçää~êë= oÉéä~ÅÉ=ëÉ~äáåÖ=Åçää~êë
máëíçå=êçÇ=ÖìáÇÉ=åçí=
íáÖÜíÉåÉÇ qáÖÜíÉå=éáëíçå=êçÇ=ÖìáÇÉ
a~ã~ÖÉÇ=éáëíçå=êçÇ= oÉéä~ÅÉ=éáëíçå=êçÇ
Table 5: Fault-Cause-Removal

Page 15
Fault-Cause-Removal
Switch does not
work
c~ìäíó=ëìééäó e~îÉ=èì~äáÑáÉÇ=ÉäÉÅíêáÅá~å=
ÅÜÉÅâ=ëìééäó
cìëÉë=Ääçï=cìëÉë=íçç=
ïÉ~â=Ñçê=ëìééäó rëÉ=ÅçêêÉÅí=ÑìëÉë=
jçíçê=Üìãë mäìÖ=ÅçååÉÅíáçå=~í=éÜ~ëÉ=
êÉîÉêëÉê=áë=åçí=ÅçååÉÅíÉÇ
`çåí~Åíçê=çê=
ãçíçêéêçíÉÅíçê=áë=
Ç~ã~ÖÉÇ
`ÜÉÅâ=ëïáíÅÜ=çê=ëÉåÇ=áí=
íç=óçìê=ÇÉ~äÉê
Fault Cause Removal Section
Table 5: Fault-Cause-Removal

Page 16
Specifications
Specifications
E1,8-230 V E1,8-400V
Drive
mÉêÑçêã~åÅÉ=çê=
éçïÉê=çìíéìí
ât
EÜéF
NIU
EOIQF
NIU
EOIQF
sçäí~ÖÉ s OPM QMM
cìëáåÖ ^ NS
jçíçê=ëéÉÉÇ êéã OUUM
Splitting system
péäáííáåÖ=ÑçêÅÉ í RIQ RIU
`óäáåÇÉê=ëíêçâÉ Åã RQ
j~ñK=éêÉëëìêÉ Ä~ê OOR OQR
péäáííáåÖ=ëéÉÉÇ ÅãLë QIP
oÉîÉêëáåÖ=ëéÉÉÇ ÅãLë OMIR
tÜçäÉ=çáä=Å~é~Åáíó ä P
j~ñK=içÖ=äÉåÖíÜ Åã RR=L=NMM
jáåK=içÖ=äÉåÖíÜ Åã NM
j~ñK=içÖ=Çá~ãÉíÉê Åã QM
Dimensions
aÉéíÜ=~ééêçñK Åã VO
táÇíÜ=~ééêçñK Åã RM
eÉáÖÜí=~ééêçñK Åã NMM
tÉáÖÜí=~ééêçñK= âÖ NNM
Table 6: Specifications

Page 17
Spare parts
Spare parts
Dear Customer!
The spare parts list was compiled to make delivery of spare parts for your
“Mr. Paldu“ – machine easy and fast to carry out.
For this reason, we would like to ask you for some details when you order spare
parts:
• Article number of the machine (visible on the type plate)
• Serial number of the machine (visible on type plate)
• Article number, name and number of items of spare parts
• Type of delivery desired (post, post express,......)
• Your dispatch address
Please send the order to your “Mr. Paldu“ dealer!

Page 18
Spare parts
Assembly instructions
Ölfüllmenge / Oil capacity / Contenance huile en litres / Moeveelheid olie
Klebehilfsmittel(Dichtungen) / Adhesive(sealings) / Différents types de colles(Joints) /
Einfetten von Hand / Grease by hand / Graisser au pinceau / Handmatig invetten
Einfetten mittels Fettpresse / Grease with lubrication gun / Graisser à l’aide d’une pompe
A
.....Getriebeöl / Transmission oil / Huile de boîtier / Machineolie
B
.....Hydrauliköl / Hydraulic oil / Huile hydraulique / Hydrauliekolie
C
.....Schmieren / Lubricate / Huiler / Smeren
D
.....Mehrzweckfett (Wälzlager) / Universal grease (rolling bearing) /
Graisse multiusage (roulements) / Lagervet
F
.....Molykote Kupferpaste / Copper paste / Graisse molycote / Molykote vet
G
.....Mineralölfett / Grease based on mineral-oil / Graisse minérale / Vet op minerale basis
.....Anzugsdrehmoment (Nm) / Torque of bolts (Nm) / Couple de serrage en Nm / Aadraaimoment (Nm)
I
.....Loctite 222
J
.....Loctite 243
K
.....Loctite 270
L
.....Loctite 518
M
.....Loctite 577
N
.....Loctite 638
.....Loctite IS-496
S
.....Öldruckeinstellung (bar) / Oil pressure (bar) / Réglage de la pression hydraulique (bar) /
E
.....Fett Mineralölbasis / Grease based on mineral-oil / Graisse minérale /
Vet op minerale basis
Oliedrukinstelling (bar)
Q
.....Teflon-Dichtungsband / Teflon-Sealingband
R
.....Silikon
P
.....Pattex
Joint teflon/ Teflon-Pakkingslint
T
.....Motoröl / motor oil / moteur huile / motor olie
.....Trockenschmierstoff D321 R / Bonded lubricant D321 R / Film lubrifiant sec D321 R / Droge film D321 R
U
O
V
.....SKF-Montagefett (Antifret G1) / SKF-mounting grease (Antifret G1) /
SKF-Graisse (Antifret G1) / SKF-Lagervet (Antifret G1)
H
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