MSC Pro-Source User manual

Use and Maintenance Manual | Manual de Uso y Mantenimiento | Manuel d'instructions
VERS.0 . 0
16/04/201 9
Pro-Source Key Duplicating Machine Copyright by Keyline - 2019 - Italy
COD. B411107FG
Call MSC to learn about Pro-Source solution:
866-438-6767 Option #2 | [e-mail] | mscdirect.com

ENGLISH
MSC Pro-Source Man. cod. B411107FG 1
INDEX
0Index
1. General Information and Safety instructions .......................2
1.1.0 Scope and contents of the manual . . . . . . . . . . . . 2
1.1.1 How to store the manual . . . . . . . . . . . . . . . . . . . . . 2
1.2.0 Manufacturer's address . . . . . . . . . . . . . . . . . . . . . 2
1.3.0 Working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.2 Improper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.0 Safety legislation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.1 General safety requirements . . . . . . . . . . . . . . . . . 2
1.5.0 Protection devices . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5.1 Personal protective equipment (PPE) . . . . . . . . . . 3
1.6.0 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Machine description .............................................................4
2.1.0 Technical features . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2.0 Pro-Source main features . . . . . . . . . . . . . . . . . . . . 4
2.2.1 Parts- Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.0 Optional clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Transport and installation ....................................................6
3.1.0 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1.1 Opening the package . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.0 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.1 Unloading and handling the machine . . . . . . . . . . 6
3.3.0 Temporary storing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.1 Characteristics of the place of installation . . . . . 6
3.3.2 Temperature and humidity . . . . . . . . . . . . . . . . . . . 6
3.3.3 Working environment . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.4 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4.0 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.5.0 How to fasten the machine to your workbench . . 7
4. Using the machine with the console .....................................8
4.1.0 Notice for machine use . . . . . . . . . . . . . . . . . . . . . . 8
4.1.1 Preliminary controls and setup . . . . . . . . . . . . . . . 8
4.2.0 Starting the machine . . . . . . . . . . . . . . . . . . . . . . . . 8
4.3.0 Language setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. Setup ....................................................................................9
5.1.0 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.1 Search by car brand . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.2 Search by code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1.3 Search by article . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.2.0 Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3.0 Calibrations Menu . . . . . . . . . . . . . . . . . . . . . . . . . .10
5.3.1 Tracer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.3.2 Tracer Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.3.3 Jaw Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.4.0 Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.4.1 Keyonline Update . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.4.2 Keyonline via PC Update . . . . . . . . . . . . . . . . . . . . .12
5.4.3 Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6. Key search ......................................................................... 14
6.1.0 Search menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.1.1 Search by record number . . . . . . . . . . . . . . . . . . . .14
6.1.2 Search by code . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.1.3 Search by card . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.1.4 Search by cylinder brand . . . . . . . . . . . . . . . . . . . .15
6.1.5 Search by motorbike brand . . . . . . . . . . . . . . . . . .15
6.1.6 Search by car brand . . . . . . . . . . . . . . . . . . . . . . . .15
6.1.7 Search by article . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6.2.0 Bookmarks list . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
7. Modify and cut ................................................................... 16
7.1.0 Decode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7.2.0 Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7.3.0 Direct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7.4.0 Modify menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7.5.0 Key cut menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
8. Archive, PC and user menu ................................................. 18
8.1.0 Archive Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
8.2.0 Personal Computer Menu . . . . . . . . . . . . . . . . . . .18
8.3.0 User Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
9. Maintenance, Dismantling and disposal ............................ 19
9.1.0 General information . . . . . . . . . . . . . . . . . . . . . . . .19
9.1.1 Type of Maintenance . . . . . . . . . . . . . . . . . . . . . . . .19
9.2.0 Ordinary maintenance . . . . . . . . . . . . . . . . . . . . . .19
9.2.1 Cleaning the working area . . . . . . . . . . . . . . . . . . .19
9.2.2 Protective shield and console display cleaning . . 19
9.2.3 Tracer points replacement . . . . . . . . . . . . . . . . . . .19
9.3.0 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
9.4.0 The WEEE directive . . . . . . . . . . . . . . . . . . . . . . . . .20
9.4.1 Disposal of the packing material . . . . . . . . . . . . .20
Attachments:
•Keyshape
• Cut start with respect to the blade head
•Bladenecksize

ENGLISH
2Pro-Source Man. cod. B411107FG MSC
GENERAL INFORMATION AND SAFETY
INSTRUCTIONS
1General Information and Safety instructions
Glossary
01. Head
02. Neck
03. Shoulder
04. Blade
05. Tip
06. Back
07. Bitting
Edge cut keys A "edge cut" key is a key cut by removing
material from the external sides of the
stem.
Laser-Style keys Such keys are called “laser” on account of
their special bitting style across the profile.
Key sample The “original” key from which, through de-
coding, a duplicate key is obtained.
Key blank A key with no engraving that is cut following
the profile of the key sample.
The user's and maintenance manual of the “Pro-Source” for the
duplication of automotive laser and edge cut keys, contains all
operation instructions on the best way to use the machine while
guaranteeing the safety of operators.
1.1.0 Scope and contents of the manual
This manual provides basic information on the installation, oper-
ation and maintenance of the key duplicating machine.
Users must follow the instructions contained in this manual
scrupulously, especially those concerning safety norms and ordi-
nary maintenance.
1.1.1 How to store the manual
The manual must always be kept with the machine it refers to.
The manual must be stored in a safe place, away from dust and
moisture and it must be accessible to all users who shall consult
it any time they are in doubt on how to operate the machine.
1.2.0 Manufacturer's address
MSC Industrial Supply Co.
525 Harbour Place Drive
Davidson, NC 28036
866-438-6767, Option #2
Website: www.mscdirect.com
E-mail: [e-mail]
To facilitate communication please state:
- the name of the customer;
- the machine identification data contained in the machine
data plate.
1.3.0 Working conditions
1.3.1 Intended use
The key cutting machine described in this manual has been de-
signed for the electronic code cutting and duplication of auto-
motive laser and edge cut keys.
Warning: Important!
It is not possible to cut and decode painted keys or key
made of non-conductive material.
1.3.2 Improper Use
The improper use of the machine includes using the tool to per-
form an operation that it was not intended for. Should this occur
the manufacturer shall take no responsibility for damage to ma-
terials or persons and shall consider all warranties on the ma-
chine void.
1.4.0 Safety legislation
The key duplicating machine was designed and produced in com-
pliance with the harmonised standards from time to time in force
and complies with the Essential Health and Safety Requirements
of Annex I to the Machinery Directive 2006/42/EC.
Moreover, key duplicating machines produced by Keyline S.p.A.
satisfy the requirements of the Low Voltage Directive 2014/35/
EU and Electromagnetic Compatibility Directive 2014/30/EU.
Warning: Important!
Users must be informed about the instructions con-
tained in the following screens.
Users must carefully follow the instructions contained
in this manual.
1.4.1 General safety requirements
Warning: Important!
Make sure that the grounding system is well
connected.
Always unplug the machine (turn off the main switch)
before servicing mobile parts that are electrically
operated.
Do not pour water or other liquids onto electrical cables
and connections.
1
2
4
7
5
3
6

ENGLISH
MSC Pro-Source Man. cod. B411107FG 3
GENERAL INFORMATION AND SAFETY
INSTRUCTIONS
1.5.0 Protection devices
A. Protective eye guard
B. Stop Button
1.5.1 Personal protective equipment (PPE)
When using and maintaining the key cutting machine,it is neces-
sary to wear the following PPE:
Shoes In case of slippery floors users must wear
safety shoes with anti-slip soles.
Safety glasses During key cutting operations operators
must wear eye protection (glasses or gog-
gles).
Gloves If milling cutters are present, operators
must wear protective gloves to avoid inju-
ries.
1.6.0 Residual risks
When operating the machine the following residual risks - as well
as those connected with its use - must be taken into due consid-
eration:
•Electrocutionhazard
Since the machine is equipped with electrical de-
vices, in case of faults there might be a risk of elec-
trocution.
• Mechanical hazard (C)
The machine is fitted with milling cutters used in
key cutting operations. Operators must watch out
to avoid cutting their hands when they are cutting
keys or changing tools.
A
C
B

ENGLISH
4Pro-Source Man. cod. B411107FG MSC
MACHINE DESCRIPTION
2Machine description
2.1.0 Technical features 2.2.0 Pro-Source main features
The Pro-Source electronic key cutting machine is a professional
machine that can help the operator in the cutting of automotive
laser and edge cut keys.
The Pro-Source key cutting machine is used to duplicate the fol-
lowing types of keys:
Dimensions Pro-Source Console
Width 300 mm (11.81”) 200 mm (7.87”)
Height 310 mm (12.20”) 150 mm (5.90”)
Depth (Length) 440 mm (17.32”) 50 mm (1.96”)
Weight 17,5 Kg (38.58lbs) 0,8 Kg (1.76lbs)
Pro-Source technical features
Power supply
- Machine
- Power pack 48V DC - 2,5 Amp 110/250V - 50/60Hz - 160W
Absorption 120W (35W in stand-by)
Motor Brushless
Electronic Equipment Main board with CPU iMX6, 1 GB
RAM, 4 GB memory, high resolution
motion control
External connections 1 USB port; 1 LAN
Key Reading / Decoding
system Electric contact
Clamps Unified U clamp for automotive la-
ser and edge cut keys (for addition-
al optional clamps, please refer to
par. 2.3.0)
Cutter 2mm carbide cutter for laser, edge
cut and Tibbe keys
Cutter speed 3000-8000 rpm (speed changes ac-
cording to programme)
Movements / Axes 3 axes driven by stepper motors on
interpolated linear movements
Operating temperature 0°C ÷+ 40°C (32°F ÷104°F)
Acoustic pressure level
Lp(A) 78,5 dB(A)
Lighting Working area lighted by LED lights
Console technical features (option)
User Interface 7” industrial colour touch screen,
16:10, resolution 800x480 px, inte-
grated CPU
Power supply DC 24V (fed by the key cutting ma-
chine) Laser-type keys
4 External cuts Double internal
bitting Double external bitting
Double bitting
edge cut keys Tibbe-Ford keys (optional) Simplex keys (optional)

ENGLISH
MSC Pro-Source Man. cod. B411107FG 5
MACHINE DESCRIPTION
2.2.1 Parts- Machine
1. Tracer holder
2. Cutter
3. Jaw
4. Knob to lock jaw
5. Tracer height adjustment knob
6. Chip tray
7. Protective eye guard
8. Stop button
9. RJ25 console connector
10. External power supply connector
11. External power supply
12. Console
2.3.0 Optional clamps
The following optional clamps can also be used with the Pro-
Source machine:
• H type clamp for Tibbe systems (6 spaces)
• V type clamp for new Volkswagen®laser keys (4 sides)
4
5
6
2
1
3
7
8
910
11
12

ENGLISH
6Pro-Source Man. cod. B411107FG MSC
TRANSPORT AND INSTALLATION
3Transport and installation
3.1.0 Packaging
Packaging includes a cardboard box with the following dimen-
sions:
3.1.1 Opening the package
IMPORTANT!
We recommend you to keep the packaging during the
warranty period.
Remove the machine from the packing materials following the in-
structions below:
1. Cut the seals of the closing adhesive and open the box con-
taining the key cutting machine.
2. Remove the packaging that contains the user manual, con-
sole (if any), cables and/or clamps/optional and accessories.
3. Remove the four side protections from the box.
4. Grab the two recesses on the long sides of the machine and
lift the machine out of the box.
5. Free the machine from its packing.
6. Extract the tool kit from the cardboard shaped packaging
placed at the bottom of the box.
3.2.0 Transport
The markings on the packing materials indicate how to handle
the machine during transport.
3.2.1 Unloading and handling the machine
The machine can be unloaded manually by 2 or 3 persons, or by
using a handling equipment (for example a lift truck).
Avoid dropping the machine, even a small damage
could impair its correct functioning.
3.3.0 Temporary storing
If the installation of the machine does not occur immediately,
store the machine in a dry and properly ventilated place.
3.3.1 Characteristics of the place of installation
The key cutting machine must be placed on a smooth level bench
about 90 - 110 cm (35 - 43 Inches) high, suitable for bearing the
weight of the machine and keep it horizontal, thus avoiding vibra-
tions and stress.
Allow a 30 cm (12 Inches) clearance around and above the key
cutting machine for correct functioning and maintenance.
3.3.2 Temperature and humidity
The tool should be used in rooms with a temperature range of 10
and 40 °C (50°F ÷ 104°F) and a relative humidity lower than about
60%.
3.3.3 Working environment
The machine must be used in a place protected from bad weather
(rain, hail, snow etc.).
Do not use the machine in explosive or partially explo-
sive atmospheres or in the presence of inflammable
liquids of gases.
Dimensions
Width 440 mm (17.3")
Height 500 mm (19.7")
Depth (Length) 540 mm (21.3")
Weight 25 Kg (55.12 lbs)

ENGLISH
MSC Pro-Source Man. cod. B411107FG 7
TRANSPORT AND INSTALLATION
3.3.4 Lighting
In the place of installation lighting must be appropriate, in order
to allow the correct use and maintenance of the machine.
3.4.0 Connections
3.4.1 Grounding
The machine must be grounded through the centralized circuit of
the place of installation.
Warning:
Check that the power line voltage is compatible with
the machine voltage and that the line is grounded.
Use exclusively the power cord supplied with the
machine.
Do not touch the machine when your hands and/or feet
are wet or humid.
3.5.0 How to fasten the machine to your workbench
How to proceed:
• Remove the two screws (3) from the key cutting machine (1).
• Fasten the supplied bracket (2) with the screws (3).

ENGLISH
8Pro-Source Man. cod. B411107FG MSC
USING THE MACHINE WITH THE CONSOLE
4Using the machine with the console
4.1.0 Notice for machine use
In order for the machine to function under optimum conditions
and in complete safety at all times:
• Keep the power cable away from sources of heat, humidity,
oil, water and sharp objects.
• Keep cutting tools sharpened and clean at all times to ensure
better and safer performance.
• Do not expose the machine to inclement weather.
• Disconnect the machines power cable before any mainte-
nance, repairs and whenever the machine is not used for a
lengthy period of time.
• Use only original spare parts.
4.1.1 Preliminary controls and setup
Before proceeding with the start up of the machine:
• Perform a general visual inspection of the machine to ensure
that no components have been removed or modified.
4.2.0 Starting the machine
To start working with Pro-Source, proceed as follows:
1. Before starting the machine, connect the console to the ma-
chine with the RJ25 cable.
2. Check that the stop button has not been activated.
3. Wait for a few minutes for the Touch Screen to display the
“LOGIN” page.
4. Select the user for operating with the machine (e.g. USER).
• With the admin user is possible to enter the Setup Menu for
managing calibrations and settings.
• In the following page enter the password to access the MAIN
menu.
Note: No password is required for the first use of the machine.
4.3.0 Language setting
How to proceed:
• From the MAIN menu, select: “A”.
• From the SETUP menu, select: “B”.
• Select “C” and chose the interested language.
A
B
C