MTE Sine Wave Filter User manual

© 2008 MTE Corporation
PART NO. INSTR - 020
REL. 080310
M T E C o r p o r a t i o n
Sine Wave Filter
Series A
200- 600 VAC
USER MANUAL

Sine Wave 2-8 kHz Series A Filter
IMPORTANT USER INFORMATION
NOTICE
The MTE Corporation Sine Wave Filter is designed to convert output voltage wave
forms produced by a wide variety of PWM inverters into a low distortion sine wave for
drive and power conversion applications. The suitability of this filter for a specific
application must therefore be determined by the customer. In no event will MTE
Corporation assume responsibility or liability for any direct or consequential damages
resulting from the use or application of this filter. Nor will MTE Corporation assume
patent liability with respect to the use of information, circuits or equipment described
in this instruction manual.

TABLE OF CONTENTS
IMPORTANT USER INFORMATION ..................................................................................................... 0
TABLE OF CONTENTS.......................................................................................................................... 0
1. IMPORTANT SAFETY INFORMATION ............................................................................................. 1
2. INTRODUCTION................................................................................................................................. 2
REPAIR/EXCHANGE PROCEDURE............................................................................................................ 2
3. MODEL NUMBER CODES................................................................................................................. 3
4. SPECIFICATIONS .............................................................................................................................. 4
EFFICIENCY AND THERMAL RATINGS ...................................................................................................... 4
SERVICE CONDITIONS ............................................................................................................................ 5
AGENCY APPROVALS ............................................................................................................................ 5
PERFORMANCE...................................................................................................................................... 5
5 MECHANICAL DATA .......................................................................................................................... 8
200 -230 VOLTS ................................................................................................................................... 8
380 –480 VOLTS .................................................................................................................................. 9
550 -600 VOLTS ................................................................................................................................. 10
6. INSTALLATION INSTRUCTIONS....................................................................................................11
OPEN PANEL CUSTOMER CONNECTIONS............................................................................................... 12
VERTICAL MOUNTING OF OPEN REACTOR &RC PANEL ............................................................... 19
350HP MCC USING OPTIONAL BAY FOR SINE WAVE INSTALLATION ....................................................... 20
ENCLOSED NEMA 1............................................................................................................................ 23
ENCLOSED NEMA 1-2 &3R UNITS ...................................................................................................... 24
7 WIRING CONNECTIONS .................................................................................................................. 27
SINE WAVE INTERCONNECTION DIAGRAM ............................................................................................. 28
TERMINAL SPECIFICATIONS.................................................................................................................. 31
OPTION 01 .......................................................................................................................................... 33
FAN POWER ........................................................................................................................................ 34
8. FILTER DESCRIPTION .................................................................................................................... 35
BLOCK DIAGRAM............................................................................................................................ 36
9. STARTUP.......................................................................................................................................... 37
SEQUENCE OF OPERATION................................................................................................................... 37
10. TROUBLE SHOOTING................................................................................................................... 38

Sine Wave 2-8 kHz Series A Filter
1 Part No. INSTR-020 REL. 080310
1. IMPORTANT SAFETY INFORMATION
WARNING
ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL
INSTALLATION OF THIS FILTER
WARNING
High voltage is used in the operation of this filter. Use Extreme caution to avoid contact
with high voltage when operating, installing or repairing this filter. INJURY OR DEATH
MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED.
After removing power, allow at least five minutes to elapse and verify that the capacitors
have discharged to a safe level before contacting internal components. Connect a DC
voltmeter across the capacitor terminals. Start with the meter on the highest scale and
progressively switch to a lower scale as the indicated voltage falls below the maximum
value of the next lower scale used.
WARNING
The opening of the branch circuit protective device may be an indication that a fault current has
been interrupted. To reduce the risk of fire or electrical shock, current-carrying parts and other
components of the filter should be examined and replaced if damaged.
WARNING
An upstream disconnect/protection device must be used as required by the National Electrical
Code (NEC).
WARNING
Even if the upstream disconnect/protection device is open, the inverter up stream of the filter may
feed high voltage to the filter. The drive safety instructions must be followed. INJURY OR
DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED.
WARNING
The filter must be grounded with a grounding conductor connected to all grounding terminals.
WARNING
Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used.

Sine Wave 2-8 kHz Series A Filter
2 Part No. INSTR-020 REL. 080310
2. INTRODUCTION
This manual was specifically developed to
assist in the installation, interconnection and
operation of the MTE Corporation Sine Wave
filter.
This manual is intended for use by personnel
experienced in the operation and
maintenance of electronic drives. Because of
the high voltages required by the filter and
drive and the potential dangers presented by
rotating machinery, it is essential that all
personnel involved in the operation and
maintenance of this filter know and practice
the necessary safety precautions for this type
of equipment. Personnel should read and
understand the instructions contained in this
manual before installing, operating or
servicing the filter and inverter to which it is
connected.
Upon Receipt of this Filter:
The MTE Sine Wave Filter has been
subjected to demanding factory tests before
shipment. Carefully inspect the shipping
container for damage that may have occurred
in transit. Then unpack the filter and carefully
inspect for any signs of damage. Save the
shipping container for future transport of the
filter.
In the event of damage, please contact
and file a claim with the freight carrier
involved immediately.
If the equipment is not going to be put into
service upon receipt, cover and store the filter
in a clean, dry location. After storage, ensure
that the equipment is dry and that no
condensation has accumulated on the
internal components of the filter before
applying power.
Repair/Exchange Procedure
MTE Corporation requires a Returned
Material Authorization Number before it can
accept any filters that qualify for return or
repair. If problems or questions arise during
installation, setup, or operation of the filter,
please call us for assistance at
:
Director of MTE corporate quality:
Phone: [phone] ex. 148
FAX: [phone]

Sine Wave 2-8 kHz Series A Filter
3 Part No. INSTR-020 REL. 080310
3. MODEL NUMBER CODES
Model Code Part Number Configuration
SW A X Y _ _ _ _ X YY
Sine Wave filter
Series Version. A, X Options
“X” denotes Non standard Configurations 01 NC Overtemp
Mechanical Configuration P = Panel Mount
G = General Purpose
NEMA 1 or 2
W = NEMA 3R
Indicates Physical Size: A, B, C, D, etc. (A is smallest)
Current Rating (i.e. 0045 is 45 Amps)
Voltage
D 440 – 480
E 550 – 600

Sine Wave 2-8 kHz Series A Filter
4 Part No. INSTR-020 REL. 080310
4. SPECIFICATIONS
Efficiency and Thermal Ratings
Table 1
Filter 200 - 230 VAC, 50/60 Hz
Filter Ratings
380 - 480 VAC, 50/60 Hz
Filter Ratings
550 - 600 VAC, 60 Hz Filter
Ratings
Maximum
Output
Amps
RMS
Efficiency
(Typical)
(%)
Power
Dissipation
@ Rated
Current
(Typical)
(Watts)
Efficiency
(Typical)
(%)
Power
Dissipation
@ Rated
Current
(Typical)
(Watts)
Efficiency
(Typical)
(%)
Power
Dissipation
@ Rated
Current
(Typical)
(Watts)
2 90.6 - 94.04 40 97.24 57
3 93.1 124 95.08 53 97.83 67
5 93.6 149 94.88 93 98.14 95
7 96.7 191 - - 98.32 120
9 95.9 125 98.26 128 98.31 155
12 96.1 206 98.35 162 98.54 177
17 96.1 279 98.90 151 98.73 219
22 97.3 362 98.72 229 98.86 253
27 - - 99.01 216 98.92 295
30 90.6 329 - - - -
35 - - 99.08 262 99.08 323
45 97.4 476 99.01 360 98.93 489
55 97.7 520 98.97 457 99.04 535
65 - - 99.13 454 99.01 650
70 97.9 606 - - - -
80 97.8 752 99.08 596 99.00 806
110 98.2 788 99.01 878 99.09 1014
130 98.2 989 99.20 836 99.12 1157
160 98.4 1062 99.23 996 99.02 1589
200 98.3 1377 99.20 1286 99.35 1315
250 98.4 1617 99.29 1424 99.34 1655
305 - - 99.31 1701 99.27 2237
320 98.5 1991 - - - -
365 - - 99.37 1841 99.32 2489
415 - -
99.40 2021 99.26 3098
515 - -
99.29 2944 99.33 3229
600 - -
99.24 3698 99.38 3406
720 - -
99.33 4133 99.44 3935

Sine Wave 2-8 kHz Series A Filter
5 Part No. INSTR-020 REL. 080310
Service Conditions
Input voltage: 200 – 600 VAC +/- 10%, 50 & 60 Hz
Input voltage wave form: PWM
Switching Frequency: 2 – 8 kHz
Operating frequency: 6 – 60 Hz without de-rating
Temperature: Open filters -40 to 50 °C
Enclosed filters -40 to 40 °C
Storage All types -40 to 90 °C
Altitude without de-rating: 1000 meters
Relative Humidity: 0 to 99% Non condensing
Agency Approvals
UL and cUL listed to UL508 Type MX and CSA-C22.2 No 14-95
File E180243 (3 – 1000 HP, 120VAC through 600 VAC
50. 50/60, 60 Hz Three Phase
Note: Short Circuit rating not required under Exception No.1 of UL508A SB4.2.1 effective 4/25/06
Current Rating
Continuous current rating: 100% RMS
Intermittent current ratings: 150 % for 1 minute
Load : Conventional 3 phase motors operating in volts per Hertz mode
Standard step-up transformer with 4% minimum output impedance
“No load” continuous operation
Maximum motor lead length: 15,000 feet
Insertion loss: 10% of rated voltage maximum
Audible noise level at two meters for standard configuration: 76 DB-A
Performance
Harmonic voltage distortion feeding a transformer at full load and at 60Hz: 5% maximum
Harmonic voltage distortion feeding a motor at full load and at 60Hz: 5% typical

Sine Wave 2-8 kHz Series A Filter
6 Part No. INSTR-020 REL. 080310
Typical Performance Data
Fig.1
Raw drive output voltage
Fig. 2
Output voltage after sine wave filter

Sine Wave 2-8 kHz Series A Filter
7 Part No. INSTR-020 REL. 080310
Altitude De-rating
Chart 1
Altitude Derating Curve
Inverter Frequency De-rating
Chart 2
Sine Wave Filter Current Derating for Drive output Frequency
0.6
0.65
0.7
0.75
0.8
0.85
0.9
0.95
1
1.05
50 60 70 80 90 100
Output Drive Frequency Hertz
Current Derating Factor
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0 3300 6600 9900 13200 16500
CURRENT DERATING FACTOR
ALTITUDE (FEET)

Sine Wave 2-8 kHz Series A Filter
8 Part No. INSTR-020 REL. 080310
5 Mechanical Data
200 - 230 Volts
Table 10
Open NEMA 1* NEMA 3R
Filter
Amps Cat PN. WT
Lbs Fig. Cat PN. WT Lbs Fig. Cat PN. WT Lbs Fig.
3 SWAP0003A 16 3SWAGA0003A 32 8SWAWA0003A 89 10
5 SWAP0005A 21 3SWAGA0005A 37 8SWAWA0005A 94 10
7 SWAP0007A 24 3SWAGA0007A 40 8SWAWA0007A 97 10
9 SWAP0009A 24 3SWAGA0009A 40 8SWAWA0009A 97 10
12 SWAP0012A 27 3SWAGA0012A 43 8SWAWA0012A 100 10
17 SWAP0017A 31 3SWAGA0017A 47 8SWAWA0017A 104 10
22 SWAP0022A 32 3SWAGB0022A 57 9SWAWB0022A 133 11
30 SWAP0030A 38 4SWAGB0030A 60 9SWAWB0030A 136 11
45 SWAP0045A 47 4SWAGB0045A 69 9SWAWB0045A 145 11
55 SWAP0055A 55 4SWAGB0055A 77 9SWAWB0055A 153 11
70 SWAP0070A 60 4SWAGC0070A 215 9SWAWC0070A 249 11
85 SWAP0085A 73 A17 & B SWAGC0085A 228 12 SWAWC0085A 262 12
110 SWAP0110A 92 A19 & B SWAGC0110A 247 12 SWAWC0110A 281 12
135 SWAP0135A 100 A19 & B SWAGC0135A 255 12 SWAWC0135A 289 12
160 SWAP0160A 121 A19 & B SWAGC0160A 271 12 SWAWC0160A 305 12
200 SWAP0200A 167 A2 & C SWAGC0200A 327 13 SWAWC0200A 351 13
250 SWAP0250A 196 A3 & C SWAGD0250A 479 13 SWAWD0250A 531 13
320 SWAP0320A 228 A4 & C SWAGD0320A 511 13 SWAWD0320A 563 13

Sine Wave 2-8 kHz Series A Filter
9 Part No. INSTR-020 REL. 080310
380 – 480 Volts
Table 2
Open NEMA 1 NEMA 3R
Filter
Amps Cat PN. WT
Lbs Fig. Cat PN. WT Lbs Fig. Cat PN. WT Lbs Fig.
2 SWAP0002D
16 3SWAGA0002D 32 8SWAWA0002D 89 10
3 SWAP0003D
18 3SWAGA0003D 34 8SWAWA0003D 91 10
5 SWAP0005D
22 3SWAGA0005D 38 8SWAWA0005D 95 10
9 SWAP0009D
27 3SWAGA0009D 94 8SWAWA0009D 100 10
12 SWAP0012D 27 3SWAGA0012D 94 8SWAWA0012D 100 10
17 SWAP0017D 30 3SWAGA0017D 94 8SWAWA0017D 100 10
22 SWAP0022D 37 4SWAGB0022D 122 9SWAWB0022D 135 11
27 SWAP0027D 38 4SWAGB0027D 123 9SWAWB0027D 136 11
35 SWAP0035D 51 4SWAGB0035D 131 9SWAWB0035D 144 11
45 SWAP0045D 57 4SWAGB0045D 137 9SWAWB0045D 150 11
55 SWAP0055D 67 4SWAGB0055D 147 9SWAWB0055D 160 11
65 SWAP0065D 77 5SWAGB0065D 157 9SWAWB0065D 170 11
80 SWAP0080D 86 5SWAGC0080D 246 12 SWAWC0080D 270 12
110 SWAP0110D 117 A1& B SWAGC0110D 277 12 SWAWC0110D 301 12
130 SWAP0130D 134 A2 & B SWAGC0130D 294 12 SWAWC0130D 318 12
160 SWAP0160D 163 A3 & B SWAGC0160D 323 12 SWAWC0160D 347 12
200 SWAP0200D 188 A4 & B SWAGD0200D 471 13 SWAWD0200D 523 13
250 SWAP0250D 233 A6 & B SWAGD0250D 516 13 SWAWD0250D 568 13
305 SWAP0305D 266 A7 & C SWAGD0305D 549 13 SWAWD0305D 601 13
365 SWAP0365D 425 A8 & C SWAGD0365D 631 13 SWAWD0365D 683 13
415 SWAP0415D 500 A10 & C SWAGD0415D 700 13 SWAWD0415D 752 13
515 SWAP0515D 650 A12 & C SWAGD0515D 814 13 SWAWD0515D 866 13
600 SWAP0600D 825 A13 & D SWAGE0600D 1012 14 SWAWE0600D 1063 14
720 SWAP0720D 1125 A15 & D SWAGE0720D 1128 14 SWAWE0720D 1179 14

Sine Wave 2-8 kHz Series A Filter
10 Part No. INSTR-020 REL. 080310
550 - 600 Volts
Table 3
Open NEMA 1 NEMA 3R
Filter
Amps Cat PN. WT
Lbs Fig. Cat PN. WT Lbs Fig. Cat PN. WT Lbs Fig.
2 SWAP0002E
18 3SWAGA0002E 34 8SWAWA0002E 91 10
3 SWAP0003E
21 3SWAGA0003E 37 8SWAWA0003E 94 10
5 SWAP0005E
24 3SWAGA0005E 40 8SWAWA0005E 97 10
7 SWAP0007E
26 3SWAGA0007E 42 8SWAWA0007E 99 10
9 SWAP0009E
27 3SWAGA0009E 94 8SWAWA0009E 100 10
12 SWAP0012E
27 3SWAGA0012E 94 8SWAWA0012E 100 10
17 SWAP0017E
37 4SWAGB0017E 101 9SWAWB0017E 107 11
22 SWAP0022E
38 4SWAGB0022E 123 9SWAWB0022E 136 11
27 SWAP0027E
45 4SWAGB0027E 130 9SWAWB0027E 143 11
35 SWAP0035E
58 4SWAGB0035E 138 9SWAWB0035E 151 11
45 SWAP0045E
63 4SWAGB0045E 143 9SWAWB0045E 156 11
55 SWAP0055E
75 5SWAGB0055E 155 9SWAWB0055E 168 11
65 SWAP0065E
86 5SWAGB0065E 166 9SWAWB0065E 179 11
80 SWAP0080E
117 A1 & B SWAGC0080E 277 12 SWAWC0080E 301 12
110 SWAP0110E
146 A3 & B SWAGC0110E 306 12 SWAWC0110E 330 12
130 SWAP0130E
166 A4 & B SWAGC0130E 326 12 SWAWC0130E 350 12
160 SWAP0160E
194 A5 & B SWAGC0160E 354 12 SWAWC0160E 378 12
200 SWAP0200E
236 A6 & B SWAGD0200E 519 13 SWAWD0200E 571 13
250 SWAP0250E
280 A6 & B SWAGD0250E 547 13 SWAWD0250E 599 13
305 SWAP0305E
425 A8 & C SWAGD0305E 630 13 SWAWD0305E 682 13
365 SWAP0365E
490 A9 & C SWAGD0365E 696 13 SWAWD0365E 748 13
415 SWAP0415E
726 A11 & D SWAGD0415E 801 13 SWAWD0415E 853 13
515 SWAP0515E
750 A14 & C SWAGD0515E 916 13 SWAWD0515E 968 13
600 SWAP0600E
1225 A15 & D SWAGE0600E 1203 14 SWAWE0600E 1254 14
720 SWAP0720E
1375 A16 & D SWAGE0720E 1327 14 SWAWE0720E 1378 14

Sine Wave 2-8 kHz Series A Filter
11 Part No. INSTR-020 REL. 080310
6. INSTALLATION INSTRUCTIONS
Sine Wave filters are supplied in the
following mechanical configurations:
Panel mounted assemblies
Floor mounted general purpose NEMA 1
& 3R cabinets
Panel mounted filters are designed for
mounting in the vertical plane in the
customer’s enclosure. Include the power
dissipation of the filter along with all the
other components located in the panel to
determine the internal temperature rise and
cooling requirements of the enclosure. An
option NC temperature switch may be
added to protect against filter over heating.
Allow a minimum side clearance of four (4)
inches and a vertical clearance of six (6)
inches for proper heat dissipation and
access within the enclosure. Panel mounted
Sine Wave filters generate heat and should
be positioned away from heat sensitive
components. Ensure that proper panel
orientation is maintained. Keep the
capacitors away from reactor and resistor
heat flow. Avoid locations where the filter
would be subjected to excessive vibrations.
Figures 3 – 5 contain open panel outline
drawings for the various current ratings and
show proper panel mounting orientation. For
filters above 80 amps refer to table 4 and
Figure A & B for the dimensions of the
separately mounted reactor and the RC panel.
The RC panel should be located away from
the reactor and in the lowest temperature
regions of the enclosure – generally toward
the bottom.
General purpose NEMA 1, 2 and 3R
enclosed filters are designed for floor
mounting in an environment suitable for the
enclosure type. Do not install in or near a
corrosive environment. Avoid locations
where the filter would be subjected to
excessive vibrations. Allow a minimum side
and back clearance of eight (8) inches and
front clearance of thirty-six (32 inches for
proper heat dissipation and access. Page
20 will direct you to the appropriate outline
drawings shown in fig. 8 through fig 14
Locate the filter as close to the inverter
as possible. Do not exceed a maximum
distance of 50 feet.

Sine Wave 2-8 kHz Series A Filter
12 Part No. INSTR-020 REL. 080310
Open Panel Customer connections
Open Panel:
3 – 30 Amps 200 - 230 VAC
9 - 17 AMPS 380 - 480 VAC
9 - 12 AMPS 550 - 600 VAC
Fig. 3
17 Amp Shown

Sine Wave 2-8 kHz Series A Filter
13 Part No. INSTR-020 REL. 080310
Open Panel:
45 – 60 AMPS 200 – 230 VAC
22 - 55 AMPS 440 - 480 VAC
17 - 45 AMPS 550 - 600 VAC
Fig. 4
45 Amp shown

Sine Wave 2-8 kHz Series A Filter
14 Part No. INSTR-020 REL. 080310
Open Panel: 65 - 80 AMPS 440 - 480 VAC
55 - 65 AMPS 550 - 600 VAC
Fig. 5
80 Amp Shown

Sine Wave 2-8 kHz Series A Filter
15 Part No. INSTR-020 REL. 080310
Sine Wave Filters rated 80 amps through 720 amps are made up of a reactor and a
RC panel. These components are designed to be mounted vertically within an
appropriate enclosure. The reactor generates heat and should be mounted away
from components affected by heat. Align the reactor to allow cooling air to flow
through it. A filter showing correct reactor alignment and placement is shown in
figure 6. The RC panel should be located in the lowest temperature regions of the
enclosure – generally toward the bottom. An example of an MCC application is
shown in Figure 7
Table 4
FIG. A
DIMENSIONS Inches
Figure A (W) B (H) C (D) D E
A1 14.4 13 10.5 8.75 4.6
A2 14.4 13 10.75 8.75 4.6
A3 14.4 13 11.25 8.75 4.6
A4 14.4 13 11.5 9.25 4.6
A5 14.4 13 12.25 9.75 4.6
A6 14.4 13 13.5 10.75 4.6
A7 14.4 13 15 11.75 4.6
A8 22 17 12.5 6.7 7.2
A9 22 17 13.5 7.7 7.2
A10 22 17 15.5 8.2 7.2
A11 22 17 17 9.7 7.2
A12 22 17 15.5 9.7 7.2
A13 22 17 22 12.2 7.2
A14 22 17 17.75 11.2 7.2
A15 33.5 28.5 19.5 12.5 11
A16 33.5 28.5 20 12.5 11
A17 9 6.9 8.1 4.7 4.3
A18 14 13 11.8 6.7 7.2
A19 11 8.8 9.8 4.8 5.6

Sine Wave 2-8 kHz Series A Filter
16 Part No. INSTR-020 REL. 080310
RC Panel: 85 – 160 AMPS 200 - 230 VAC
110 - 160 AMPS 380 - 480 VAC
80 - 250 AMPS 550 - 600 VAC
Fig. B