Muck-Truck MKIII User manual

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PEDESTRIAN DUMPER MKIII
OWNERS & OPERATIONS
INSTRUCTION MANUAL
muck
-
truck
It doesn’t cost the earth to move it!
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Dealer/Distributors name:
Date of purchase:
Year of Manufacture:
CONGRATULATIONS!
And thank you for purchasing a new muck-truck.
We have done our utmost to ensure your muck truck will be the most trouble free and productive
machine you will ever use. Please read the operators manual carefully before using your muck truck.
If you would like help or have any questions,
Please have the following relevant information before you call us.
DECLARATION OF CONFORMITY
THE UNDERSIGNED OF MUCK TRUCK UK LTD.
WE DECLARE THAT THE PEDESTRIAN DUMPER TRUCK.
CATEGORY……. ……. ….PETROL –HONDA 4 –STROKE –PEDESTRIAN DUMPER
MODEL ……………………MUCK-TRUCK.
CONFORMS WITH THE ESSENTIAL HEALTH & SAFETY REQUIREMENTS
OF THE EEC DIRECTIVE.
98/37/EC (edition L 207)
previously 89/392/EEC –93/44/EEC Amendment
Basic Noise Emission Standard –EN ISO 3744 –dB 97 Lwa
H.A.V.s
Machinery Directive 89/392/EEC
The supply of (Safety) regulations 1992 (as amended: 1994), for conformity in a EU market
Left hand - idle –2.79 m/s2
racing –4.95 m/s2
Right hand - idle –3.10m/s2
racing –5.86 m/s2
Specified testing unit to: ISO 8041, ISO 5349 and BS 6842
PLACE: UNIT 34F COMPASS BUSINESS PARK, PIPERS CLOSE
PENNYGILLAM INDUSTRIAL ESTATE, LAUNCESTON. PL 15 7EB
NAME & SIGNATURE OF TECHNICAL MANAGER MUCK TRUCK UK LTD.
COPYRIGHT © MUCK TRUCK UK LTD 2005
Serial number:

HINTS FOR SAFE OPERATION
DO Study engine manual before operating your muck-truck.
DO Check all nuts, bolts, & wheel studs daily.
DO Be safety conscious & dress appropriately when operating your
muck-truck. Always wear substantial footwear and a hard hat in
relevant areas.
DO Exercise extreme caution with the controls when working on steep or
slippery surfaces. Especially, when people are near to the working
area.
DO Ensure that all safety guards are in place when operating the muck-
truck.
DO Disengage drive by releasing clutch lever before operating gear
change lever.
ATTENTION
DO Handle fuel with extreme caution. Wipe off any spilled petrol before
starting the engine.
DO Keep the engine free of any accumulation of dirt, grease, oil or other
flammable material.
DO Allow the engine to cool before storing in a confined space.
BE SAFE : FOLLOW INSTRUCTIONS AT ALL TIME

SAFETY
DO NOT Allow anyone lacking in age or experience to operate your
muck-truck.
DO NOT Carry “passengers”on your muck-truck.
DO NOT Start work without completing the daily maintenance checks.
DO NOT Activate gear change lever until clutch lever is released.
DO NOT Operate the muck-truck without exercising appropriate
safety precautions.
DO NOT Use other than recommended lubricants or fuels.
ATTENTION
DO NOT Refuel your engine when hot or in the vicinity of any naked
flame or burning cigarette etc.
DO NOT Run the petrol engine in a confined area.
DO NOT Run engine with air filter clogged or restricted.
DO NOT Allow debris or any flammable or foreign matter to build up
near the exhaust.
DO NOT Store the muck-truck in a location where fuel fumes may
accumulate or reach a spark or open flame.
DO NOT Pressure wash directly onto engine electronics.
BE SAFE : EXERCISE COMMON SENSE AT ALL TIMES

OPERATING INSTRUCTIONS
GETTING STARTED:
1. Fill tank with unleaded 4 stroke petrol.
2. Set the machine on firm lever ground and check fuel & oil levels.
3. To start the engine set the choke by pushing the throttle lever fully
forward. After 2 or 3 pulls the engine will start.
4. Move the throttle lever, (No 4) backward slightly to disengage the
choke and set the engine speed to fast. Allow the engine to warm.
TO MOVE FORWARD:
1. Select required speed with gear change lever (6). Hold down the brake
handle. Gently engage clutch lever (9).
2. Control engine speed with the throttle lever (4).
TO REVERSE:
Stop the muck-truck. Move gear change lever (6) to position R (reverse),
check behind for obstacles, and then gently engage clutch (9).
TO STOP:
Release the clutch lever. Disengage the brake handle. Reduce engine speed
with the throttle control lever.
TO EMPTY SKIP:
1. Stop the machine and disengage the skip release lever (10)
2. Jerk both handles upwards; the skip will pivot forward and dump the
load with gravity force.
TO RESET SKIP:
Pull back on the skip and engage the locking catch which holds the skip
closed.
NOTE: Check that the locking catch has engaged before moving off.

MAINTENANCE
For Engine Maintenance, Please see your Engine Manual.
Routine checks of your muck-truck will ensure trouble free operation with
less ‘down’time.
Component Daily Weekly
Skip Catch Spring √
Belt tension √
Brake Adjustment √
Control Cables √
Air Cleaner √
Engine Oil Check √
Tyre Pressure √
All Nuts/Bolts √
Engine Oil: SAE 10W-30
Change: After 1st 2hrs; thereafter every 20hrs of continuous use.
Remember –A daily check takes only minutes but could save you hours.
Be Proud –look after your muck-truck.
TO ADJUST BELT TO ADJUST PARKING BRAKE
LOOSEN 8mm NUT B TURN NUT CLOCKWISE
TURN A COUNTER CLOCKWISE TO TO TIGHTEN BRAKE
TIGHTEN BELT - RETIGHTEN B. CHECK EVERY MONTH

WARRANTY
muck-truck SERIAL No –
12 Calendar months from date of sale for Consumers
90 Days for units used in the Commercial sector
Under the following conditions:-
Routine maintenance undertaken in accordance with Owners Manual.
Returned defective parts are approved by Muck Truck UK Ltd.
Machine is not abused or operated with known faults or lack of
maintenance.
Repairs are in accordance with Muck Truck UK Ltd.
AT AN AGREE JOB RATE
Only defective parts are covered & not wearable components which
necessitate replacement through normal wear & tear, i.e puncture, chipped
paint, dented hopper etc. Muck Truck UK Ltd. will not be held liable for any
consequential losses.
PERSONAL CUSTOMER GUARANTEE STATEMENT
If there is any component, or components, manufactured by Muck Truck UK
Ltd. which are found to be defective within 12 months from the date of
purchase (or 90 days in the case of a machine used for hire/commercial
purposes), Muck Truck UK Ltd. undertake to replace the faulty component/s
free of charge, (provided they are notified immediately upon date of failure).
THE FOLLOWING ARE NOT COVERED BY THIS GUARANTEE
1. Engines –which are guaranteed by their respective manufacturers.
2. A machine which has been subject to operation in excess of
recommended capacities, misuse, negligence or accident, or has been
altered or modified in a manner which has not been authorised by
Muck Truck UK Ltd.
3. Wear parts, e.g. belts, cables etc.
4. Transportation Charge –to and from the warranty repair site.
Muck Truck UK Ltd operates a policy of continual development and reserve the right to alter
product specification without giving prior notice.

SPARE PARTS LIST
Part No. Description Part No. Description
DP02 Forward/Reverse Lever Grip MT03011 Forward/Reverse lever
DP03 Handle Bar Grip MT03010 Handle Bar Cowling
DP14 Honda Engine MT03018 Skip Catch
DP18 Clutch/Skip Cable Spring MT03034 6 cu ft skip
DP21 Transaxle MT03148 Main Frame
DP24 Front Wheel Complete MT03008 Bottom Plate
DP30 Rear Wheel MT03019 Power Drive Bracket
DP31 Lynch Pin MT03020 Left/Right Torque Stays
DP32 25mm Star lock DP05043 Clutch Reinforcement Plate
DP35 Decal Set MT03072 Forward/reverse tie rod
DP45 4”Wheel DP0502014 Skip Catch lever
DP54 Gear change grommet DP0502015 Clutch Lever
DP80 Front wheel Plastic Cap DP0502016 Brake Lever
DP83 19mm Star lock DP0502017 Clutch/Skip Cable
DP05041 Wheel Hub DP0502017.1 Brake Cable
DP87 Throttle lever c/w Cable DP0502018 Drive belt (6851)
DP05079 Drive Pulley MT03041 Clutch pulley bracket
MT03001 Engine Pulley MT03021 Belt Guide Tube
DP04003 Clutch Pulley DP05023 Shifter Plate
Engine information on –www.honda-engines-eu.com
Transmission information on –www.tecumseh.com
Tyre Pressures
Front Wheel 30 psi
Middle Wheel 30 psi
Rear Wheel 30 psi

MKIII Muck-Truck Belt Fitting
Remove the inspection plate located within the chassis below the engine.
1. Slacken the nut on the top of the belt guide tube (E)
2. Make sure that the belt goes round the transmission pulley (B) first
3. Then put the belt to the right hand side of the clutch/jockey pulley (C)
which pushes at the back of the left hand side of the belt (flat side)
4. Make sure the belt is located through the slot in plate (D) refit the nut
and bolt through hold (F). Push the belt over the transmission pulley
(A)
5. Re-tighten the nut on the top of the belt guide tube (E)

DESIGNED BY
com
DESIGNED BY:
MUCK TRUCK UK LTD.
UNIT 34F COMPASS BUSINESS PARK
PIPERS CLOSE
PENNYGILLAM INDUSTRIAL ESTATE
LAUNCESTON
PL 15 7EB
Tel: [phone] or 0845 8385480
FAX: [phone] or 0845 8385481
www.mucktruck.com
Email: [e-mail]
MANUFACTURED BY:
C&F MANUFACTURING PHILS. CORP.
BLDG. E&F LOT 8 BLOCK VI
PHASE II, CEPZA, ROSARIO, CAVITE
4106 PHILIPPINES
Tel: [phone] or [phone]
FAX: [phone]
www.mucktruck.ph
Email: [e-mail]
Part No. 600-000001-00 UK