Muller elektronik Spraydos User manual

Installation and operating instructions

SPRAYDOS

Version: V2.20160707

30221021-02-EN

Read and follow these operating instructions.

Keep these operating instructions in a safe place for later

reference.

Company details

Document: Installation and operating instructions

Product: SPRAYDOS

Document number: 30221021-02-EN

As of software version: 15.10.13

Original language: German

Müller-Elektronik GmbH & Co.KG

Franz-Kleine-Straße 18

33154 Salzkotten

Germany

Phone: ++49 (0) 5258 / 9834 - 0

Fax: ++49 (0) 5258 / 9834 - 90

Email: info@mueller-elektronik.de

Homepage: http://www.mueller-elektronik.de

Table of contents

1INTRODUCTION......................................................................................................................................... 5

2SAFETY INSTRUCTIONS .......................................................................................................................... 6

2.1 Intended use .............................................................................................................................................. 6

2.2 Basic safety instructions.......................................................................................................................... 6

2.3 Layout and meaning of warnings ............................................................................................................ 6

2.4 Safety notice for the subsequent installation of electrical

and electronic devices and /or components........................................................................................... 7

3EC DECLARATION OF CONFORMITY ..................................................................................................... 8

4OVERVIEW AND SYSTEM DESCRIPTION ............................................................................................... 9

4.1 Overview..................................................................................................................................................... 9

4.2 System description ................................................................................................................................. 11

5INSTALLATION INSTRUCTIONS ............................................................................................................ 12

5.1 Console and computer............................................................................................................................ 12

5.2 Battery connecting cable [6] .................................................................................................................. 12

5.3 Sensor X (calculation of the distance) .................................................................................................. 14

5.4 Adapter cable for tractors with signal socket....................................................................................... 14

5.5 Connection on the field sprayer............................................................................................................. 15

6OPERATING INSTRUCTIONS ................................................................................................................. 16

6.1 Function description............................................................................................................................... 16

6.2 Description of the input of machine data.............................................................................................. 16

6.2.1 "Working width" key ...................................................................................................................... 16

6.2.2 "Impulses/100m" key .................................................................................................................... 17

6.2.3 "Number of boom sections" key ................................................................................................... 17

6.2.4 "Pre-set rate - l/ha" key ................................................................................................................. 17

6.2.5 "Impulses / litre" key ..................................................................................................................... 18

6.2.5.1 Impulses per litre input .............................................................................................................................. 18

6.2.5.2 Tank method.............................................................................................................................................. 18

6.2.5.3 Nozzle method........................................................................................................................................... 18

6.2.6 "Type" key .................................................................................................................................... 19

6.2.6.1 Manifold type ............................................................................................................................................. 19

6.2.6.2 Control constants....................................................................................................................................... 20

6.2.7 "+ 10 %" , "- 10 %" ,"100 %" keys ..................................................................... 21

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6.3 Description of the operating data keys ................................................................................................. 21

6.3.1 "Start function"........................................................................................................................................... 21

6.3.2 "Area / total area" ......................................................................................................................... 21

6.3.3 "Time" key .................................................................................................................................... 21

6.3.4 "Spraying fluid l/min" key .............................................................................................................. 21

6.3.5 "Spraying fluid l and l" key ......................................................................................................... 21

6.3.6 "Speed" key .................................................................................................................................. 22

6.3.7 "Tank content" key ........................................................................................................................ 22

6.4 Spraying function switch........................................................................................................................ 22

6.4.1 Boom section main switch ................................................................................................................ 22

6.4.2 Manual/automatic switch ................................................................................................................... 22

6.4.3 Spraying pressure +/- key ................................................................................................................. 22

6.4.4 Boom section switch ............................................................................................................ 23

6.4.5 Configuring the section switches............................................................................................................... 23

6.5 Hydraulic functions switch..................................................................................................................... 23

6.5.1 Short SPRAYDOS version ........................................................................................................................ 23

6.5.2 Long SPRAYDOS version......................................................................................................................... 23

6.6 Operating procedure ............................................................................................................................... 23

6.7 Calibrating hydraulic functions.............................................................................................................. 24

6.7.1 Activating calibration mode........................................................................................................................ 25

6.7.2 Calibrating the boom control...................................................................................................................... 25

6.7.3 Calibrating the drawbar steering................................................................................................................ 26

7MAINTENANCE........................................................................................................................................ 28

7.1 Computer.................................................................................................................................................. 28

7.2 Flow meter................................................................................................................................................ 28

8APPENDIX ................................................................................................................................................ 29

8.1 Technical data.......................................................................................................................................... 29

8.1.1 Long SPRAYDOS version......................................................................................................................... 29

8.1.2 Short SPRAYDOS version ........................................................................................................................ 29

9LIST OF DIAGRAMS ................................................................................................................................ 30

1Introduction

The SPRAYDOS board computer is a new development on the basis of the well tried and tested SPRAY-Control board

computer. The SPRAYDOS has up to 9 boom section switches with a main switch, the manual or automatic regulation of

the spray rate and up to 4 hydraulic functions (the long version allows a further 10 hydraulic functions as soon as foam

marker and corner nozzles). The current speed and the current spray rate are displayed simultaneously.

If an automatic pressure sensor is installed, the pressure is displayed instead of the speed. The speed appears on the

display when the km/h key is pressed for about 5 seconds. Specific applications can be carried out by pressing the +/- 10%

key. The pre-set rate resets by means of the l/ha key. The spray rate is adhered to accurately even when the speed varies.

Page - 6 - Copyright Müller-Elektronik GmbH & Co. KG, Installation and operating instructions SPRAYDOS (07.2016)

2Safety instructions

2.1 Intended use

The SPRAYDOS is specified exclusively for agricultural use and in wine, fruit and hop growing. The manufacturer

takes no responsibility for any installation or application outwith this area.

The manufacturer does not accept liability for damage to persons or property resulting from unspecified use. In

such cases all risks are the responsibility of the user.

Specified implementation also includes adhering to the operation and maintenance requirements stipulated by the

manufacturer.

Relevant accident prevention regulations as well as other generally recognised safety, industrial, health and road

traffic rules are to be adhered to. In addition the manufacturer accepts no liability in cases where arbitrary

modifications have been made to the device.

2.2 Basic safety instructions

Observe the following recommended precautions and safety instructions:

Do not remove any safety devices or labels.

Before using the SPRAYDOS read and understand this guide. It is of equal importance that others operating this

device also read und understand the manual.

During maintenance or when using a battery charger, switch off the power supply.

Never service or repair the device while the job computer is switched on.

Before welding on the tractor or on an attached machine, interrupt the power supply to the SPRAYDOS.

Only use a soft damp cloth with clear water or a little glass cleaning agent to clean the SPRAYDOS.

Operate the keys with your finger tips but avoid using fingernails.

Should any part of this guide remain incomprehensible after reading, contact the dealer or Mueller-Elektronik

Service for further clarification before using the SPRAYDOS.

Read carefully all safety instructions in the manual.

Learn how to operate the SPRAYDOS correctly. Nobody is to operate the machine without exact instructions.

Keep the SPRAYDOS and the spare parts in good condition. Unspecified alterations can impair the function and/or

safety and affect the life span of the machine.

2.3 Layout and meaning of warnings

All safety instructions found in these Operating Instructions are composed in accordance with the following pattern:

WARNING

This signal word identifies medium-risk hazards, which could potentially cause death or serious

physical injury, if not avoided.

CAUTION

This signal word identifies low-risk hazards, which could potentially cause minor or moderate

physical injury or damage to property, if not avoided.

NOTICE

This signal word identifies actions which could lead to operational malfunctions if performed

incorrectly.

These actions require that you operate in a precise and cautious manner in order to produce

optimum work results.

2.4 Safety notice for the subsequent installation of electrical and electronic devices

and /or components

Present-day agricultural machines are equipped with electronic components and devices, whose function can be affected

by electromagnetic emission from other devices. These influences can lead to endangerment for individuals when the

following safety measures are not adhered to.

When subsequently installing electrical and electronic devices and/or components in a machine with a connection to the

electrical system, the user must take sole responsibility for testing the installation for interference of the vehicle electronics

or other components. This applies in particular to the electronic controls of:

EHR

Front lifting gear

Power take-off shafts

Motor

Gears

Above all it must be ensured that all subsequently installed electrical and electronic components comply with the current

version of the EMC directive 89/336/EWG and carry the CE symbol.

In addition the following requirements must be fulfilled when upgrading with mobile communication systems (e.g. radio,

telephone):

Only approved devices complying to national regulations (e.g. BZT approval in Germany) are to be installed;

The device must be securely installed;

The use of portable or mobile devices inside the vehicle is permissible only via a connection to a permanently

installed outside antenna;

The transmitting unit is to be installed in a position away from the vehicle electronics;

An antenna should only be installed professionally ensuring that there is a good earth connection between the

antenna and the vehicle chassis.

Please refer to the manufacturer's installation instructions for cabling and installation as well as the maximum current

consumption.

Page - 8 - Copyright Müller-Elektronik GmbH & Co. KG, Installation and operating instructions SPRAYDOS (07.2016)

3EC declaration of conformity

This product has been manufactured in conformity with the following national and harmonised standards as specified in the

current EMV Directive 2004/1008/EG:

Dieses Produkt ist in Übereinstimmung mit folgenden nationalen und harmonisierten Normen im Sinne der EMV-Richtlinie

2004/108/EG hergestellt:

EN ISO 14982

4Overview and system description

4.1 Overview

Diagram 4-1 SPRAYDOS overview

Machine plug

manifold

Machine plug

hydraulic

Basic console

Continuos current socket

DIN 9680

brown

blue

Bracket

Sensor X (Wheel)

Machine signal

distributor for sprayer

Hydraulic signal

distributor –long

SPRAYDOS version

Tractor

Implement

Signal socket

Sensor X

Page - 10 - Copyright Müller-Elektronik GmbH & Co. KG, Installation and operating instructions SPRAYDOS (07.2016)

Übersicht

[1] SPRAYDOS computer

[2] Cap profile rail for mounting the SPRAYDOS

[3] Wing screw to secure the computer

[4] Bracket S for mounting the cap profile rail

[5] Basic console, to be mounted on the tractor cabin. For fitting the bracket with cap profile rail and battery connection.

[6] Battery connecting cable for the SPRAYDOS voltage supply, connection to a 12-volt battery.

[7] Machine signal distributor

Combines the sensor and actuator connections on the machine.

[8] Sensor X (wheel) records distance impulses on the trailed field sprayer.

[9] Sensor X (cardan shaft / wheel)

records speed, impulses on the cardan shaft or front tractor wheel.

[10] Plug for tractor signal socket

records the signals from the installed sensors on the tractor.

[11] Hydraulic signal distributor

Combines the hydraulic connections on the machine (for SPRAYDOS –long version).

Table of contents

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