Muller Elektronik TANK-Control II User manual

Installation and Operating Instructions
TANK-Control II
Version: V2.20161017
30252060-02-EN
Read and follow these operating instructions.
Keep these operating instructions in a safe place for later
reference.
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Company details
Installation and Operating Instructions
Product: TANK-Control II
Document number: 30252060-02-EN
As of software version: 6.4
Original language: German
Müller-Elektronik GmbH & Co.KG
Franz-Kleine-Straße 18
33154 Salzkotten
Germany
Phone: ++49 (0) 5258 / 9834 - 0
Fax: ++49 (0) 5258 / 9834 - 90
Email: [e-mail]
Homepage: http://www.mueller-elektronik.de
Document
Copyright ©
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Contents
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Contents
1
For your safety
5
1.1
Basic safety instructions
5
1.2
Intended use
5
1.3
Layout and meaning of warnings
5
1.4
Alarm messages on the screen
6
1.5
Safety stickers on the product
7
1.6
EC declaration of conformity
7
1.7
Disposal
7
2
Product description
8
2.1
System overview
8
2.2
What can TANK-Control II do?
8
2.3
Understanding the information on the nameplate
9
3
About these Operating Instructions
10
3.1
Who should use the Operating Instructions?
10
3.2
Screen shots in these Operating Instructions
10
3.3
Layout of operating instructions
10
3.4
Layout of references
10
4
Installation instructions
12
4.1
Safety during installation
12
4.2
System requirements
12
4.3
Installing the sensor
12
4.3.1
Step 1: Drill holes into the tank
13
4.3.2
Step 2: Install the tube socket
14
4.3.3
Step 3: Prepare the sensor tube
15
4.3.4
Step 4: Install the sensor tube
16
4.4
Installing the control unit
17
5
Explanation of the control unit
18
5.1
Functions of the control area
18
5.2
Screen structure
19
6
Switching the control unit on and off
20
7
"Service" menu - entering basic settings
21
7.1
Opening the "Service" menu
21
7.2
Setting the language
21
7.3
Setting the system of measurement
22
7.4
Deactivating CAN communication
22
7.5
Setting the date and time
23
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Contents
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7.6
Setting the screen brightness and contrast
24
8
"Sensors" menu - configuration and calibration
25
8.1
Opening the "Sensors" menu
25
8.2
Carrying out 100 litre calibration
26
8.3
Carrying out basic initialisation
27
8.4
Entering the tank size
28
8.5
Carrying out calibration
29
8.5.1
Planning calibration
29
8.5.2
Carrying out automatic calibration
31
8.5.3
Entering calibration values manually
35
8.6
Setting the sensor sensitivity
36
9
"Tank Control II" menu - Filling and operation
38
9.1
Opening the "Tank Control II" menu
38
9.1.1
Opening the "Tank Control II" menu on the control unit
39
9.1.2
Opening the "Tank Control II" menu on the terminal in the tractor cab
39
9.2
Calculating the volume of spray required
40
9.3
Filling the tank
41
9.4
Displaying the workable area
44
9.5
Controlling external devices
44
9.5.1
Activating and deactivating external devices
44
9.5.2
Changing the mode of the external devices
46
9.5.3
Viewing the configuration of the external devices
47
9.5.4
Using a filling pump
48
9.5.5
Using a ball valve
49
9.5.6
Using an agitator
50
10
Using two sensors
53
10.1
Adding a second sensor
53
10.2
Configuring the second sensor
54
11
Configuring external devices
55
11.1
Configuring a filling pump
55
11.2
Configuring a ball valve
56
11.3
Configuring an agitator
57
12
Maintenance and technical data
59
12.1
Simulating the fill level
59
12.2
Managing system settings
59
12.3
Technical data
61
13
Appendix
63
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For your safety
Basic safety instructions
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For your safety
Basic safety instructions
Please read the following safety instructions carefully before using the product for the first time.
▪Please read these Installation and Operating Instructions carefully and follow all the safety
instructions.
▪Keep children away from the control unit and sensor.
▪Do not make any unauthorized modifications to the product. Unauthorized modifications or use
may impair safety and reduce the service life or operability of the unit. Modifications are
considered unauthorized if they are not described in the product documentation.
▪Never remove any safety mechanisms or stickers from the product.
▪Before performing any welding operations on the tractor or a trailed machine, always disconnect
the power supply to the terminal.
Intended use
TANK-Control II is intended exclusively for use in agriculture.
Intended use also means operating and maintaining the device in accordance with the manufacturer's
specifications.
The manufacturer shall not be held responsible for any installation or use that goes beyond this.
The manufacturer cannot be held liable for any personal injury or property damage resulting from
such improper use. All risks associated with improper usage must be borne entirely by the user. Any
unauthorized modifications made to the equipment will void the manufacturer's warranty.
Layout and meaning of warnings
All safety instructions found in these Operating Instructions are composed in accordance with the
following pattern:
WARNING
This signal word identifies medium-risk hazards, which could potentially cause death or serious
physical injury, if not avoided.
CAUTION
This signal word identifies low-risk hazards, which could potentially cause minor or moderate
physical injury or damage to property, if not avoided.
1
1.1
1.2
1.3
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1
For your safety
Alarm messages on the screen
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NOTICE
This signal word identifies actions which could lead to operational malfunctions if performed
incorrectly.
These actions require that you operate in a precise and cautious manner in order to produce
optimum work results.
There are some actions that need to be performed in several steps. If there is a risk involved in
carrying out any of these steps, a safety warning will appear in the instructions themselves.
Safety instructions always directly precede the step involving risk and can be identified by their bold
font type and a signal word.
1. NOTICE! This is a notice. It warns that there is a risk involved in the next step.
2. Step involving risk.
Alarm messages on the screen
While working with the field sprayer, an alarm message may appear on the screen.
The purpose of the alarm messages is as follows:
▪Warning - They warn the operator if the current state of the field sprayer could lead to a
dangerous situation.
▪Information - They inform the operator that the current state of the field sprayer or the
configuration has changed and may lead to faults during operation.
On the following screen shot, you can see how the alarm messages are structured:
Example of an alarm message
The word "ALARM" always appears
Name of the component that caused the alarm
Type of alarm message
Illustration or description of the problem and
possible solution
Example
1.4
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For your safety
Safety stickers on the product
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Safety stickers on the product
Sticker on the control unit
Do not clean with a high-pressure cleaner.
EC declaration of conformity
This product has been manufactured in conformity with the following national and harmonised
standards as specified in the current EMC Directive 2004/108/EC:
▪EN ISO 14982
Disposal
When it has reached the end of its service life, please dispose of this product as
electronic scrap in accordance with all applicable waste management laws.
1.5
1.6
1.7
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2
Product description
System overview
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Product description
System overview
Sensor with TANK-Control II control unit
Cable harness
Job computer, sprayer
ISOBUS connector, tractor
Termination plug
TANK-Control II control unit
TANK-Control II sensor
What can TANK-Control II do?
TANK-Control II is a system which consists of a computer and a sensor:
▪The computer is an integral part of a control unit.
▪The sensor measures the actual fill level in the tank.
Summary of TANK-Control II capabilities:
▪Display the current fill level.
▪Calculate the spray volume required.
▪Calculate the workable area.
▪TANK-Control II functions with a range of liquids.
▪Data is displayed on the control unit and on the terminal in the tractor cab.
2
2.1
2.2
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Product description
Understanding the information on the nameplate
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▪TANK-Control II can control a number of components:
–Filling pumps and ball valves for filling,
–Agitators used during spraying work.
▪You can also operate TANK-Control II with two sensors.
Understanding the information on the nameplate
On the underside of the control unit you will find a nameplate sticker. On this sticker you can find all
the information you need to identify the product.
Have these details ready when you contact Customer Services.
Information on the nameplate
Client’s item number
If the product was manufactured for an
agricultural machinery manufacturer, the
agricultural machinery manufacturer's item
number will be shown here.
Operating voltage
The product may only be connected to
voltages within this range.
Hardware version
Software version at the time of delivery.
If you update the software, this version will no
longer be up-to-date.
Müller-Elektronik item number
Serial number
2.3
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3
About these Operating Instructions
Who should use the Operating Instructions?
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About these Operating Instructions
Who should use the Operating Instructions?
These Operating Instructions are intended for:
▪People who use the field sprayer.
▪People who install the sensor.
▪People who install and use the control unit.
Screen shots in these Operating Instructions
The screen shots of the software interface are presented for reference purposes. They help you to
find your way around the software screens.
The information shown on the screen is dependent on various factors:
▪the type of field sprayer,
▪the configuration,
▪the status.
For this reason the information shown on the screen shots in these Operating Instructions may be
different from that displayed on the terminal.
Layout of operating instructions
The operating instructions explain step by step how you can perform certain operations with the
product.
We use the following symbols throughout these Operating Instructions to identify different operating
instructions:
Type of depiction
Meaning
1.
2.
Actions that must be performed in succession.
⇨
Result of the action.
This will happen when you perform an action.
⇨
Result of an operating instruction.
This will happen when you have completed all
steps.
Requirements.
In the event that any requirements have been
specified, these must be met before an action
can be performed.
Layout of references
If any references are given in these Operating Instructions, they will appear as:
3
3.1
3.2
3.3
3.4
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About these Operating Instructions
Layout of references
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Example of a reference: [➙10]
References can be identified by their square brackets and an arrow. The number following the arrow
shows you on what page the section starts where you can find further information.
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4
Installation instructions
Safety during installation
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Installation instructions
Safety during installation
This chapter is intended for specialists and agricultural machinery manufacturers who install the
sensor and control unit.
▪Please read these installation instructions carefully and follow all the instructions.
▪Do not install the product unless you know how to install it on agricultural machines.
▪Only install the sensor when the tank is new.
▪Take safety measures to ensure that you do not fall if you climb onto the tank while installing the
sensor.
▪If you climb into the tank, ensure that a second person is watching you and can help you in an
emergency.
System requirements
Software version 6.4 at least must be installed on the job computer for the field sprayer.
Installing the sensor
To install the sensor, you will need carry out the following steps independently of one another:
Step 1: Drill holes into the tank
Step 2: Install the tube socket
Step 3: Prepare the sensor tube
Step 4: Install the sensor tube
Before installation
Check that you have all the parts:
Number
Part
Number
Part
1
Float
8
Washer A8.4 (large)
1
Flange 140
4
Washer A8.4
1
Viton gasket 140
1
Tube socket
4
Viton gasket 25x8x3
2
Viton gasket 25x6
4
Hexagonal screw M8x35
1
Nut M6 (self-locking)
4
Nut M8
1
Washer 24.2x12.2
4
Nut M8 flat
1
Washer A6.4
8
Spring washer B8
1
Locking ring
4
4.1
4.2
4.3
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Installation instructions
Installing the sensor
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Step 1: Drill holes into the tank
Drill holes into the tank
Flange 140
Top of tank
Opening
Base of tank
Sensor tube
The field sprayer must be standing on level ground.
1. Drill a hole (55 mm diameter) in the top of the tank for the sensor tube opening.
2. Mark the drilling positions. To do this, push the sensor tube and flange through the hole. Using
the flange 140 as a drilling template, mark the screw positions on the tank.
3. Drill 4 holes (8.5 mm diameter) at the positions marked; they will be used to attach the flange.
4. Pull the sensor tube out of the tank.
5. Use a plumb-line to identify a point directly below the hole on the base of the tank.
6. Mark the position for the hole.
7. Drill a hole (6.2 mm diameter) at the point you have marked so that you can install the tube
socket.
8. You can now install the tube socket.
4.3.1
Procedure
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Installation instructions
Installing the sensor
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Step 2: Install the tube socket
Install the tube socket
Tube socket
Viton gasket 25x6
Viton gasket 25x6
Washer A6.4
Base of tank
Nut M6
1. Push a Viton gasket 25x6 onto the tube socket.
2. Push the tube socket through the hole in the tank base from above.
3. Push the second Viton gasket 25x6 onto the tube socket from below.
4. Push the washer A6.4 onto the tube socket.
5. Fix the tube socket in place using nut M6.
6. You can now prepare the sensor tube.
4.3.2
Procedure
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Installation instructions
Installing the sensor
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Step 3: Prepare the sensor tube
Prepare the sensor tube
Flange 140
Sensor tube
Viton gasket 140
Float
Locking ring
Washer 24.2x12.2
1. Push the flange 140 onto the sensor tube from below.
2. Push the Viton gasket 140 onto the sensor tube from below.
3. Push the float onto the sensor tube. The "0" marking on the float must point upwards.
4. Push washer 24.2x12.2 onto the sensor tube.
5. Secure washer 24.2x12.2 using the locking ring.
6. Carefully loosen the locking ring so that you can turn it over the thread.
7. You can now install the sensor tube.
4.3.3
Procedure
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4
Installation instructions
Installing the sensor
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Step 4: Install the sensor tube
Install the sensor tube
Flange 140
Nut M8
Viton gasket 140
Spring washer B8
Top of tank
Washer A8.4
Viton gasket 25x8x3
Nut M8 flat
Washer A8.4, large
Spring washer B8
Hexagonal screw M8
1. Push the prepared sensor tube through the opening at the top of the tank.
2. Screw the sensor tube into the tube socket on the tank base.
3. Push a washer A8.4 (large) and a Viton gasket 25x8x3 onto each of the 4 hexagonal screws M8.
4. Push the screws upwards through the tank cover.
5. Push a spring washer B8 onto the screws from above.
6. Secure the screws using the nuts M8 flat.
7. Push the Viton gasket 140 and the flange downwards.
8. Push a washer A8.4 and a spring washer B8 onto the screws.
9. Secure the screws using the nuts M8.
10. You have completed the installation.
4.3.4
Procedure
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Installation instructions
Installing the control unit
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Installing the control unit
CAUTION
Damage if a corrugated tube is not installed correctly
If you use a corrugated tube and secure it incorrectly, it may deform or kink.
Vibration may then cause chafing on internal lines.
When installing a corrugated tube:
◦Ensure that the corrugated tube does not kink during installation.
◦Ensure that the corrugated tube does not deform if secured with cable ties.
◦Do not attach the corrugated tube to hydraulic lines.
◦Ensure that the corrugated tube is fixed to solid, non-vibrating parts.
◦Remove all kinks and folds from a corrugated tube before connecting it.
When installing the control unit you must:
▪Use the mount provided as a template for the holes.
▪Install the control unit so that the name "TANK-Control II" is horizontal and legible.
▪Leave enough room for the cables.
▪Wire the control unit to the sensor, the job computer for the field sprayer and the terminal in the
tractor cab. [➙8]
4.4
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5
Explanation of the control unit
Functions of the control area
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Explanation of the control unit
The control unit consists of two parts:
▪Control area with keys. This is where you control the device.
▪Monitor on which various screens and functions are displayed.
Functions of the control area
CAUTION
Danger if controls are pressed without care
When you press the keys or function keys on the control unit, parts of the machine connected to the
unit may move or be activated.
As a result, people can be injured or property damaged.
Before pressing the keys or function keys:
◦Take all the steps described in the machine's Operating Instructions in order to avoid danger.
◦Only press the keys or function keys when you are sure that there is no danger to people or
property.
Keys on the control unit
Key
Switch control unit on and off.
Function keys
Activate functions that are displayed on the
screen.
Key
Increase input values or move cursor up.
Key
Open the start screen.
Key
Leave current screen and open previous
screen or cancel input.
Key
Confirm.
Key
Reduce input values or move cursor down.
5
5.1
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Explanation of the control unit
Screen structure
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Screen structure
"Screen" means everything shown on the screen.
Elements of a screen
Screen icon
This icon shows which screen you are
viewing.
Cursor
Shows which field you have selected.
Main area
Content of the screen displayed.
Function icons
Indicate which function you can carry out if
you press the adjacent function key.
5.2
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6
Switching the control unit on and off
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Switching the control unit on and off
Switching the control unit on
The control unit is switched on together with the terminal and the job computer for the field sprayer.
1. Switch on the terminal in the tractor cab; the control unit also starts automatically.
2. Wait approx. 15 seconds for all the functions to load.
⇨The following screen appears on the control unit:
⇨The start screen displays three menus: "Service", "Sensors" and "Tank Control II". These
menus are all described in the next chapters.
Switching the control unit off
There are two ways of switching the control unit off:
1. By switching off the terminal in the vehicle cab.
⇨The TANK-Control II control unit automatically switches off.
2. By switching off the control unit using the key.
⇨Only TANK-Control II is switched off. The terminal remains switched on.
6
Procedure
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