MULTIQUIP RX 1510-C User manual

OperatiOn Manual
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
raMMaX viper
MODel rX 1510-C/-i/-Ci
viBratOrY trenCH rOller
(lOMBarDini lDW 1003)
Revision #0 (10/20/10)

proposition 65 warning
Diesel engine exhaust and some of

RX 1510-C/-I/-CI
– 3 –
Product identification: Type: RX 1510
Model: -C/-I/-CI
Series number:
Production date:
Manufacturer: Rammax Maschinenbau GmbH
Gutenbergstraße 33
72555 Metzingen
Telephone [phone]
Telefax 07123/9223-50
E-Mail: [email protected]
Germany
Customer service: Rammax Maschinenbau GmbH
Gutenbergstraße 33
72555 Metzingen
E-Mail: [email protected]
Germany
Service: Mr. Horst Reusch +49 (0)7123/9223-27
Spare parts: Mr. Joachim Götz +49 (0)7123/9223-34
Fax: [phone]
Document identification: Title: Operating instructions (Translation of the original
operating instructions)
Document number:
Change index:
Identification:

RX 1510-C/-I/-CI
– 4 –
LOMBARDINI
LDW 1603/B2
K
rpm
3064770 792006
2500
Type
DUBLICATE
LABEL
02
Madein Germany
Typ/Gewicht
Masch.Nr./Leistung
Baujahr
72555 Metzingen
Tel.[phone]- Fax[phone]
Made in Germany
Typ/Gewicht
Masch.Nr./Leistung
Baujahr
72555 Metzingen
Tel.[phone] - Fax[phone]
03
01
12345
Year of
construction:
Type of machine: Weight:
Engine model:
Adjusted speed:
Series number:
Customer number:
One of our staff or a dealer will instruct you
on use and maintenance of the machine at
delivery. For this purpose, it is absolutely
necessary to observe the safety instructions
and danger warnings.
Always indicate the machine series number when
ordering spare parts.
On transfer of the machine, please
complete:
Type of machine 03
Series number 01
Engine type
Motor number 02
Series number: Output:
Identification of the machine
Identification:

RX 1510-C/-I/-CI
– 5 –
General information
The operating instructions are addressed to the machine
operators. Detailed specifications on the necessary
training and qualification can be inferred from Chapter
2.4 Organisational/Personal Matters.
The use of these operating instructions will:
• Simplify the process of familiarisation with your
machine.
• Prevent malfunctions due to operating errors.
Observance of the maintenance instructions will:
• Increase the reliability during use on the building
site,
• Increase the service life of the machine,
• Reduce repair costs and downtimes.
Target group:
Purpose of the operating instructions:
The practical development and construction, as well as the experience of many years in manufacturing vibration
trench rollers, guarantee that you have a high-quality and extremely reliable machine. The following operating and
maintenance instruction comprise:
• Safety regulations • Description of the machine
• Operating instructions • Maintenance instructions
• Troubleshooting table
Rammax GmbH accepts no liability for machine function
• In the event of incorrect handling or operation not in compliance with the prescribed mode of operation and
procedures,
• If used for other purposes, which do not comply with the intended use (See Intended Use Subsection 1.1.4)
or to the specified areas of application (Subsection 1.1.3).
No warranty claims may be asserted in the case of:
• Operating errors,
• Lack of maintenance and/or
• Incorrect operating fluids!
For your own safety and in order not to impair the function of the machine only use Rammax spare parts
(Subsection 1.1.7 Changes to the Machine). The spare parts catalogue and the operating instructions are also
available in other languages from your Rammax dealer, with specification of the machine number.
The warranty and liability conditions contained in the General Terms and Conditions of Rammax GmbH are not
extended or replaced by the information contained above or below.
Rammax GmbH Metzingen
General:

RX 1510-C/-I/-CI
– 6 –
Operating and
Maintenance
Instructions
Spare parts list Service
and maintenance
instructions
Structure of the documentation:
The machine documentation is divided into 3 individual document groups:
• The operating instructions contain: All information necessary for operating the machine.
Specifications on the maintenance intervals and
accomplishment of the maintenance work
• The spare parts list contains: All available spare parts and part sets
• The service and maintenance instructions contain: The information necessary for maintenance and repair and
steps
General:

RX 1510-C/-I/-CI
– 7 –
Chapter 1:
• Description of the machine
• Technical data
• Features
• Accessories
Chapter 2:
• General safety instructions
• Danger area of the machine
• Safety equipment
• Required qualifications of the operators and of the service staff
• Product specific and additional dangers
• Specifications for an emergency.
Chapter 3:
• Construction and function of the machine.
Chapter 4:
• Display and control elements
• Operation modes of the machine
Chapter 5:
• Start-up of the machine
Chapter 6:
• Use of the machine
Chapter 7:
• Transport of the machine
Chapter 8:
• Maintenance of the machine
Chapter 9:
• Tightening torques for bolt connections
Chapter 10:
• Troubleshooting table
The individual chapters of the operating instructions contain the following topics:
Important notes on the operating instructions:

RX 1510-C/-I/-CI
– 8 –
Chapter heading: Arial 14Pt Bold
Section heading: Arial 12Pt Bold
Subsection: Arial 10Pt Bold
Main text: Arial 10Pt Regular
Marginal notes and cross references: Arial 10Pt Italic
Passages to be observed: Arial 10Pt Bold
Action steps for which a strict sequence must be observed are marked by numbers:
1)
2)
3)
Subsequent steps of the action steps and results of the actions are marked by arrows:
►
►
►
Enumerations are marked by dots:
•
•
•
Subitems within an enumeration or an action step are marked with an indent:
–
–
–
Used font weights/typeface
User information
Pictogram Meaning
Important notes on the operating instructions:

RX 1510-C/-I/-CI
– 9 –
These operating instructions are a firm component of
the machine and must be available for the user of the
machine, in order to look up. It must always be kept
within reach. No chapter of these operating instructions
may be removed. Missing instructions or missing pages
- particularly the section "Safety instructions" - must be
replaced immediately, if they are lost.
The operating instructions must be kept for the service
life of the machine and be passed on to each later
owner or operator.
Updating service:
These operating instructions are not subject to the
updating service of Rammax Maschinenbau GmbH. This
documentation can be changed without notification.
Used trademarks
The trademark POCLAIN HYDRAULICS® is property of the POCLAIN HYDRAULICS SA.
Twin Lock™ is a trademark of the POCLAIN HYDRAULICS SA.
LOMBARDINI® is a registered trademark of LOMBARDINI S.R.L.
Mobil™ is a trademark of the ExxonMobil Central Europe Holding GmbH
Texaco® is a registered trademark of Chevron Products Company, USA
Texaco Rando® is a registered trademark of Chevron Products Company, USA
Copyrights
Reproduction, copying or translating this document, also in part, is only permitted with written permission of the
Rammax GmbH.
©Rammax 2008
Rammax Maschinenbau GmbH
Gutenbergstrasse 33
72555 Metzingen
Telephone [phone]
Telefax 07123/9223-50
E-Mail: [email protected]
www.Rammax.de
Safekeeping and completeness of the
operating instructions
Important notes on the operating instructions:

RX 1510-C/-I/-CI
– 10 –
Table of Contents
1. Description of the machine 14
1.1 Important notes on the machine 14
1.1.1 Orientation on the machine 14
1.1.2 Description 15
1.1.3 Areas of application 15
1.1.4 Intended use 15
1.1.5 Workplace 15
1.1.6 Danger areas 15
1.1.7 Modifications to the machine 15
1.2 Technical data 17
1.2.1 Main dimensions 17
1.2.2 Turn radius 18
1.2.3 Operating fluids 20
1.3 Noise and vibration specifications 21
1.4 Equipment of the machine 22
1.4.1 Variations of the machine/machine types 22
1.5 Stowage plan 23
15.1 Position of the hoods and hatches 23
2. Safety instructions 24
2.1 Representation and meaning of the used safety instructions 25
2.1.1 Situation-specific safety instructions 25
2.1.2 Chapter and section-specific safety instructions 26
2.1.3 Used symbols 27
2.2 Intended use/Product safety 34
2.2.1 Purpose of use of the machine 34
2.3 Danger areas 34
2.3.1 Workplace 34
2.3.2 Safety equipment 34
2.3.3 Observing danger warnings on the machine 35
2.4 Organisational, personal matters 37
2.5 Product-specific dangers 37
2.5.1 During operation 37
2.5.2 During maintenance work 38
Table of Contents:

RX 1510-C/-I/-CI
– 11 –
2.6 Additional dangers 39
2.7 Emergency measures 39
3. Construction and function 40
3.1 Introduction 40
3.1.1 Basic information on soil compaction 40
3.2 Mechanical construction 40
3.3 Opening and closing of the hoods 41
3.3.1 Opening the cockpit hatch 41
3.3.2 Turning down the control unit 41
3.3.3 Opening and closing of the engine hood 41
3.3.4 Unlocking and opening the radiator cap 42
3.3.5 Components 43
3.4 Functional description 43
3.5 Safety and monitoring equipment 44
3.5.1 Shut down yoke 44
3.5.2 Low distance shutdown (only with infrared control) 44
3.5.3 Far distance shutdown (only with infrared control) 44
3.5.4 Inclination indicator 45
3.5.5 Automatic switch-off generator failure 45
3.5.6 Automatic switch-off oil pressure 45
3.5.7 Automatic switch-off cooling water temperature 46
3.5.8 Automatic speed adjustment 46
3.5.9 Transport protection
46
4. Display and operating elements 47
4.1 Introduction 47
4.2 Warning signals 48
4.3 Display elements 49
4.4 Operating elements 51
4.4.1 Manual control device 51
4.4.2 Function codes during operation with cable control 52
4.4.3 Cockpit display with cable control 53
4.4.4 Infrared transmitter
55
4.4.5 Function codes during operation with infrared control 56
4.4.6 Cockpit display with infrared control 57
Table of Contents:

RX 1510-C/-I/-CI
– 12 –
5. Start-up 59
5.1 Safety instructions 59
5.2 Examination before start-up 59
5.2.1 Checking hydraulic oil level 59
5.2.2 Checking engine oil level 60
5.2.3 Checking cooling water level 61
5.2.4 Checking the contamination degree of the air filter 62
5.2.5 Checking fuel level / Tanking fuel 63
5.2.6 Adjusting address to transmit transmitter signals 63
5.3 Starting the machine 65
5.3.1 Switching ignition on 65
5.3.2 Stand-by mode
66
5.3.3 Starting the machine at the ignition lock 66
5.3.4 Starting the machine with the manual control device 67
5.3.5 Starting the machine with the infrared control. 68
5.4 Switching machine off 70
5.4.1 Switching the machine off at the ignition lock 70
5.4.2 Switching the machine off with the manual control device 71
5.4.3 Switching the machine off with the infrared control device 72
6. Using the machine 73
6.1 Safety instructions 73
6.1.1 General 73
6.1.2 Before operating the machine 74
6.1.3 Using the vibration function 74
6.2 Parking the machine 76
7. Loading and transporting the machine 77
7.1 Safety instructions 77
7.1.1 General 77
7.1.2 Loading the machine with a loading ramp 77
7.1.3 Loading the machine with hoisting gear 77
7.2 Using the transport protection 78
7.3. Loading the machine with ramps 79
7.4 Loading the machine with hoisting gear 79
7.5 Securing the machine for transport 80
Table of Contents:

RX 1510-C/-I/-CI
– 13 –
8. Maintaining the machine 81
8.1 Safety instructions 81
8.1.1 General 81
8.1.2 Refuelling fuel 81
8.1.3 Working on the engine 81
8.1.4 Working on electrical system components 81
8.1.5 Working on the fuel system 82
8.1.6 Cleaning work 82
8.1.7 After completing maintenance work 82
8.1.8 Repair 82
8.1.9 Exchanging drums
82
8.1.10 Working on the hydraulic system 82
8.2 Maintenance plan 84
8.3 Checking engine oil level 85
8.4 Exchanging engine oil 86
8.5 Checking the contamination degree of the air filter 88
8.6 Changing the fuel filter 88
8.7 Emptying the fuel tank 89
8.8 Checking hydraulic oil level 90
8.9 Hydraulic oil change/ Hydraulic filter change 91
8.10 Checking cooling water level 93
8.11 Draining /refilling cooling water 94
8.12 Exchanging drums
95
8.13 Adjusting stripper 96
8.14 Servicing the battery 96
9.0 Tightening torques: 98
10.0 Troubleshooting table 99
Table of Contents:

RX 1510-C/-I/-CI
– 14 –
Vorderwagen
Right
Left
Front Rear
Above
Down
Control unit / Cockpit
Front car
Drive unit
Articulation
Rear end
Names of the most important assembly groups:
1. Description of the machine
1.1 Important notes on the machine
1.1.1 Orientation on the machine
The most important areas of the machine are described here, in order to facilitate
orientation on the machine. Specifications in the text concerning situation and
position are based on the following principle: All specifications on situation or
position are to be seen from the cockpit in driving direction. The descriptions are
therefore characterised as follows:
Important notes on the machine

RX 1510-C/-I/-CI
– 15 –
1.1.2 Description
Our long experience in the development and construction of vibratory trench
rollers is the basis for the new development of the infrared and/or cable controlled
RX 1510-CI. The enormous degree of operating convenience, which provides
both for cable and infrared control, permits the user to make even more flexible
use of the machine. The hard-wearing, compact design offers a high degree
of security even in the most difficult terrain. The RX 1510-CI is equipped with
hydrostatic steering, vibration, and drive. The machine is extremely maintenance
friendly (with the exception of the diesel engine), no V-belts, drive belts, lubrication
nipples or shiftable clutches are used. Most modern control electronics, as well
as the proven 8 strippers for the drums characterise this machine.
1.1.3 Areas of application
The vibratory trench roller RX 1510-CI is a roller particularly designed for trench
compaction. The complete lack of side walls on the drum enables compaction right
up to the trench wall also in very small and narrow trenches. Wet, clayey soils in
canalisation, pipeline construction, road substructure and construction backfills,
etc., are the ranges of application of this modern trench roller. The infrared control
also permits driving underneath bracings when constructing trenches. During
dangerous construction-site operations, it is possible for the operator to control
the machine from a safe distance and not to expose himself to hazards.
1.1.4 Intended use
The machine is exclusively conceived for the compaction of loose backfill, such
as earth, gravel, or sand, as well as mixtures of these. The machine may not be
used on hard, already compacted or frozen soils.
1.1.5 Workplace
The intended workplace of the machine operator is behind the machine. The
control switches of the control elements only correspond to the direction of
movement of the machine from behind the machine.
1.1.6 Danger areas
There is the risk of crushing in the area of the articulation! Staying in this area
during operation is not permitted. During operation of the vibration function, loose
stones, earth and rubble can be hurdled into air. Persons in this area can be hit
and injured by these flying around objects. A safety distance of at least 2 meters
must be observed around the machine, when the machine is in operation.
1.1.7 Modifications to the machine
For reasons of safety, users are prohibited from making their own modifications
or conversions to the machine. This machine may only be equipped with original
spare parts, which have been constructed for this machine and correspond to the
requirements of the manufacturer. The installation or use of special `equipment
or special parts can impair driving safety.
The manufacturer does not warrant for damages, which result from the use of
non-original parts or optional equipment, each adhesion of the manufacturer is
impossible and all warranty claims become void.
Important notes on the machine

RX 1510-C/-I/-CI
– 16 –
Verdichtung
EG-Konformitätserklärung
EC-Declaration of Conformity / Déclaration ”CE” de Conformité
Dichiarazione di conformità CE
gemäß Maschinen-Richtlinie 98/37/EG, Anhang II A und der Outdoor Richtlinie 2000/14/EG
as defined by the Machinery Directive 98/37/EC Annex II A and Noise directive 2000/14/EG
conformément à la directive "CE"' relative aux machines 98/37/CE, Annexe Il A et á la directive outdoor 2000/14/EG
in conformità alla Direttiva sui Macchinari 98/37/CE, Allegato II A et ala Direttiva outdoor 2000/14/EG
Hersteller (Name und Anschrift): Rammax Maschinenbau GmbH
Manufacturer (name and adress): Gutenbergstr. 33
Fabricant (nom et adresse):
Costruttore (nome ed indirizzo) D-72555 Metzingen
Hiermit erklären wir, daß die Maschine (Typ, Versionsnummer) Vibrationsgrabenwalze
Herewith we declare that the machinery (Type, version number) Vibratory trench roller / Cylindre vibrant pour fossés
Par la présente, nous déclarons que la machine (Type, numèro de version)
Con la presente dichiariamo che il macchinario (Tipo, numero di versione) RX 1510-C/-I/-CI / Lombardini LDW 1003 / 3B65E1
Nutzleistung: 15,8 kW / 2650 U/min
Effective output / puissance utile / capacitá utile:
Seriennummer: 1838728
Serial number / Numéro de série / Numero di serie
Ordnungsnummer: 8.1
Ordinal number / Nombre ordinal / Numero ordinale
folgenden einschlägigen Bestimmungen entspricht: 98/37/EG Anhang 11 A; 89/336/EWG; 2000/14/EG
complies with the following provisions applying to it: 98/37/EC Annex 11 A; 89/336/EC; 2000/14/EC
correspond aux dispositions pertinentes suivantes: 98/37/CE Annexe 11 A, 89/336/CE, 2000/14/CE
risponde a quanto richiesto dalle seguenti direttive in materia:
Angewandte harmonisierte Normen: EN 500-1; EN 500-4
Applied harmonized standards: / Normes harmonisées appliquées: /
Norme armonizzate applicate:
Die gemeldete Stelle nach Anhang IX aus 2000/14/EG TÜV Süddeutschland
The notified body according to Annex IX of 2000/14/EC Niederlassung Stuttgart
L´organisme habilité conformément à l'Annexe IX de 2000/14/CE
L'ufficio responsabile secondo l'Allegato IX di 2000/14/CE D- 70794 Filderstadt
wurde (wird) eingeschaltet zur / was (is) engaged for / intervient pour:
è intervenuto (interverrà) per:
Konformitätsbewertung nach Anhang VI aus 2000/14/EG
valuation of conformity to Annex VI of 2000/14/EC
conformément à l'Annexe VI de 2000/14/CE
Valutazione di conformità secondo l'Allegato VI di 2000/14/CE
An repräsentativem Baumuster gemessener Schallleistungspegel
LwA nach ISO 3744:
Measured sound power level LWA of ISO 3744 on represented
construction model:
Niveau de puissance de son LWA mesuré à ISO 3744 du modèle de
construction représentatif:
Livello di potenza sonora LWA misurato su un modello
rappresentativo secondo ISO 3744:
Gemessener Schallleistungspegel LWA,m:
Guaranted sound power level: 107 dB(A)
Niveau de puissance de son garanti:
Livello garantito di potenza sonora:
Garantierter Schallleistungspegel LWA,g:
Guaranted sound power level: 109 dB(A)
Niveau de puissance de son garanti:
Livello garantito di potenza sonora:
Verantwortliche Person zur Aufbewahrung der Unterlagen: Frank Edmaier
Responsible person for safekeeping the documents Ltg. Konstruktion/Entwicklung
Presonne responsable puor garde des documents
Persona responsabile per conservazione dei documenti
Metzingen, 11.4.2008 i. A. Stoll, Vertrieb
ppa. Thomas Remy, Ltg. Vertrieb i.A. Frank Edmaier, Ltg. Konstruktion
g
g
g
g
g
,
,
Ort, Datum Unterschrift, Angabe der Funktion im Unternehmen
Place, date / Lieu, date Signature, acting in the company / Signature, en qualité de
Luogo, data Firma, funzione all'interno della ditta
Rammax GmbH / Gutenbergstraße 33 / 72555 Metzingen / [phone] / [phone] / [email protected]
Important notes on the machine

RX 1510-C/-I/-CI
– 17 –
850
377
45
428
600
1912
990
Ø525
1160
30°
30°
55°
91°
1907
1524
7,5° 7,5°
7,5°7,5°
1.2 Technical data
1.2.1 Main dimensions
Specifications:

RX 1510-C/-I/-CI
– 18 –
Ø 4,47 m
Ø 2,76 m
Ø 4,25 m
Ø 2,98 m
30°
85 cm 63 cm
1.2.2 Turn radius
Specifications:

RX 1510-C/-I/-CI
– 19 –
Main dimensions RX 1510
drum narrow drum wide
Dimensions:
Working width: mm 630 850
Overall width: mm 630 850
Overall length: mm 1912
Overall height: mm 1175
Distance between axles: mm 990
Drum diameter: mm 525
Weights:
Operational weight: kg 1470 1530
Axle load front: kg 735 765
Axle load rear: kg 735 765
Static line load: kg/cm 12 9
Dynamic line load: kg/cm 58 46
Drive system:
Engine/Type: Lombardini LDW 1003
Output: kW/PS 15,8 / 20,4
Rotation speed: max.: rpm 2850
idling mixture: rpm 1350
No. of cylinders/cooling: 3 / Water cooled
Drive mode: hydrostatic
Vibration system:
Centrifugal
force:
with large amplitude: kN 73
with low amplitude: kN 42
Frequency: with large amplitude: Hz 41
with low amplitude: Hz 41
Rotation
speed:
with large amplitude: rpm 2460
with low amplitude: rpm 2460
Driving characteristics:
Speed: Working gear: m/min 16
High speed: m/min 38
Steering: Articulation
Steering angle: +/-° 30
Inclination angle pendulum joint: +/-° 7,5
Specifications:

RX 1510-C/-I/-CI
– 20 –
Main dimensions RX 1510
drum narrow drum wide
Gradeability w. / w/o. vibration: % 50/60
Turn radius inner: m 2,98 2,76
outer: m 4,25 4,47
Quantity Specification Recommendation
Fuels:
Diesel fuel: l 23
Hydraulics:
Hydraulic oil: l 43
DIN 51524-2 HLP 46
Fuchs Renolin B15 VG46ISO 6743-4 HM 46
ISO 6743-6 CKC 46
Lubricants:
Engine oil: l 2,5
ACEA E2/B3/A3 Fuchs Titan universal
15W40
API CG-4/SJ
MIL-L-2104E
Bearing grease per gr approx.100 KHLPF2R Aeronix MoS2
Cooling system:
Coolant: l 3,75 Water/ethylene
glycol mixture Fuchs Fricofin S
Freeze protection
capability after ASTM D
% 10 -4°C
% 15 -7°C
% 20 -10°C
% 25 -14°C
% 30 -18°C
% 35 -22°C
% 40 -28°C
% 45 -34°C Europe
% 50 -40°C
1.2.3 Operating fluids
Specifications: