MULTIQUIP GLOBUG Series Guide

OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
GLOBUG SERIES
MODEL GB114BS/BP
LIGHTING SYSTEM
Revision #3 (01/06/09)
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PAGE 2 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
TABLE OF CONTENTS
MQ GLOBUG LIGHTING
SYSTEM
Table of Contents..................................................... 2
Parts Ordering Procedures...................................... 3
Safety Information ................................................ 4-7
Specifications .......................................................... 8
Dimensions (GB114BS) .......................................... 9
Dimensions (GB114BP) ........................................ 10
Floodlight Footcandle Plot .................................... 11
General Information............................................... 12
Components ..................................................... 14-15
Setup ................................................................ 16-17
Operation............................................................... 18
Operation/Shutdown.............................................. 19
Storage.................................................................. 20
Maintenance..................................................... 21-25
Troubleshooting (Lamp)......................................... 26
Wiring Diagram...................................................... 27
Voltage Measurements..................................... 28-29
Explanation of Code in Remarks Column ............. 30
Suggested Spare Parts ......................................... 31
COMPONENT DRAWINGS
Nameplate and Decals ..................................... 32-33
Ballast Assembly S/N G30001 & Below ........... 34-35
Ballast Assembly S/N G30002 & Above ........... 36-37
Fan Blower/Lamp Base Assembly.................... 38-39
Balloon/Lamp Guard Assembly ........................ 40-41
Offset Pole Assembly ....................................... 42-43
Terms and Conditions of Sale — Parts.................. 44
NOTICE
Specifications and part numbers are subject to change
without notice.
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PAGE 4 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
GENERAL SAFETY
CAUTION
NEVERoperate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVERoperate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVERoperate this equipment under the influence of
drugs or alcohol.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVERuse accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYSknow the location of the nearest
fire extinguisher.
ALWAYSknow the location of the nearest
first aid kit.
ALWAYSknow the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
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GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 5
SAFETY INFORMATION
LIGHTING SYSTEM SAFETY
DANGER
NEVERuse lighting system in rain, snow or
areas of high humidity that could generate
electrical storms.
WARNING
NEVERdisconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of
these devices will void all warranties.
CAUTION
NEVERattempt service on a running machine.
NOTICE
To prevent the lighting system from overturning,NEVER
use in winds that exceed 22 mph (10 m/s).
The lighting system should only be used in temperatures
between 23° to 104°F (-5° to 40° C). Failure to comply
with these operating parameters could cause the lamp
to malfunction and shorten the ballast life.
ALWAYSkeep the lighting system in proper running
condition.
Fix damage to lighting system and replace any broken
parts immediately.
ALWAYSstore equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
LAMP SAFETY
WARNING
NEVERattempt to replace lamp with the power on.
Always unplug the power cord from the generator or
power source when changing the lamp.
ALWAYSallow a sufficient amount of time for the lamp to cool
before changing.The possibility exists of severe burns.
CAUTION
NEVERuse force when installing the lamp. Excessive force
could cause the lamp to break, causing bodily harm.
NOTICE
NEVERleave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
ALWAYSmake sure lamp surface is clean and dry.
ALWAYSreplace with MQ recommended type lamp. See
parts section of this manual.
If applicable,ALWAYS make sure the lamp guard is
installed correctly. NEVER deform the lamp guard.
NEVERunplug the lamp’s AC power cable during
operation.
ALWAYShave a trained technician to install and
remove lamp or replace any damaged fixture wiring.
BALLOON SAFETY
WARNING
To prevent serious burns,NEVER touch
or unzip the balloon envelope when the
lamp is on.
CAUTION
ALWAYSkeep the balloon away from sharp objects and
excessive amounts of heat.
NOTICE
To prevent balloon deformation,NEVER use lighting
system in strong winds.
DO NOTplace the balloon inside its protective cover
until the lamp has had a sufficient amount of time to cool
down. This will prevent the balloon’s nylon cover from
being burned (touching the lamp surface).
ALWAYSplace the balloon inside its protective cover
after each use. This will prolong the life of the balloon
material, keeping it protected from harsh environmental
elements.
Replace balloon immediately if damaged. A damaged
balloon will not inflate properly, and may become more
damaged by touching the hot lamp surface.
DO NOTuse excessive force when zipping and unzipping
the balloon. Be gentle with the zipper mechanism. If the
zipper is broken, the balloon will become unusable.
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PAGE 6 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
SAFETY INFORMATION
GENERATOR SAFETY
If using a generator to power lighting system,
refer to applicable generator manual safety
information section.
ELECTRICAL SAFETY
DANGER
Lighting system is equipped with a ground pin on the
power plug. For your protection, ALWAYS complete the
grounding path. NEVER insert the AC power plug into a
2-prong receptacle to operate lighting system.
When applying power to the lighting system, ALWAYS
connect the AC power plug to a 3-prong receptacle that
is grounded. The possibility exists of electrical shock,
electrocution and even death if the lighting system is
not grounded.
NEVERoperate lighting system or
handle any electrical equipment while
standing in water, while barefoot,
while hands are wet or in the rain. A
dangerous electrical shock could
occur, causing severe bodily harm
or even death.
ALWAYSmake sure the area above
the lighting system is open and clear
of overhead power lines and other
obstructions. Contact with overhead
power lines or other obstructions
could result in equipment damage,
electrical shock, electrocution and
even death.
Power Cord/Cable Safety
DANGER
NEVERlet power cords or cables lay in water.
NEVERuse damaged or worn cables or cords. Inspect
for cuts in the insulation
NEVERgrab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely connected.
Incorrect connections may cause electrical shock and
damage to the lighting system.
NOTICE
ALWAYSmake certain that proper power or extension
cord has been selected for the job. See Cable Selection
Chart in this manual.
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GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 7
SAFETY INFORMATION
LOADING AND UNLOADING
If lighting system is equipped with a transport lifting hook,
refer to the following safety information.
CAUTION
Before lifting, make sure that lighting system parts are
not damaged and screws are not loosened or lost.
ALWAYSmake sure crane or lifting device has been
properly secured to lifting hook of the equipment.
NEVERlift the equipment while lighting system is
running.
Make sure the mast is completely lowered before lifting
the lighting system.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight upwards.
Never allow any person or animal to stand underneath the
equipment while lifting.
DO NOTlift machine to unnecessary heights.
TRANSPORTING SAFETY
NOTICE
When transporting the lighting system, if applicable,
always place in stow position and place mast in its
carrying case.
ALWAYSremove balloon/lamp assembly from the mast
when transporting lighting system. This will prevent
damage to the bulb due to vibration.
NEVERleave the balloon/lamp exposed during transport.
Exposure to excess wind or rain could damage the
balloon’s nylon cover.
ALWAYSplace balloon inside its protective cover during
transport. Be sure the cover is secured tightly around the
balloon/lamp assembly.
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PAGE 8 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
SPECIFICATIONS
SpecificationsTable 1.
GloBug Lighting System
Model GB114BS/GB114BP
Input Voltage 120 VAC
Ballast Magnetic Ballast 60 Hz
Frequency 60 Hz Single-Phase
Max. Current 9.5 Amps
Lamp
Lamp Type 1000 Watt Metal Halide
Lumens 112,000
Light Coverage (360°) 150 ft. (45.72 meters)
Surface Temperature (Longitudinal) 476.6°F (247°C) Max.
Surface Temperature (Transversal) 417.2°F (214°C) Max.
Fan Motor
Balloon Fan Motor 115 VAC, 60 Hz
Max. Current .360 Amps
Pressure 31.26 PSI (215.6 kPA)
Balloon
Diameter 47.16 in. (1,200 mm)
Material Heat Resistant Nylon
Heat Resisting Temperature 320 ~ 356°F (160 ~ 180°C)
Melting Temperature 500°F (260°C)
Internal Temperature of Balloon 126°F (52°C) Average
Water Resistance 1,500 mm H20
Weight
GB114BS 83 lb. (38 kg)
GB114BP 61 lb. (28 kg)
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GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 9
DIMENSIONS (GB114BS)
Dimensions (GB114BS)Figure 1.
DimensionsTable 2.
Reference Letter Dimension in. (mm.) Reference Letter Dimension
in. (mm.)
A88.0 -108.0 in.
(2,230 - 2,730 mm.) D35.00 in.
(900 mm.)
B 59 in. (1,500 mm.) E 35.00 in.
(900 mm.)
C 47.16 in. (1,200 mm.)
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PAGE 10 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
DIMENSIONS (GB114BP)
B
A
Dimensions (GB114BP)Figure 2.
DimensionsTable 3.
Reference
Letter Dimension in. (mm.)
A 28.00 in. (712 mm.)
B 47.16 in. (1,200 mm.)
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