Murrelektronik Data Panel xtremeDB xDB08-PVE User manual

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A Murrelektronik Company
A Murrelektronik Company
xtremeDB
DP-34044-7 User Manual
xDB08-PVE
A Murrelektronik Company
A Murrelektronik Company

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| CONTENTS
* This user manual applies to rmware revision 34044-567-0005 or higher
1. Concerning this manual 3
2. Safety Information 3
2.1 Designated Use 3
2.2 Target Groups 3
2.3 Regulations 3
2.3.1 General Information 3
2.4 License Disclaimer 3
2.5 Example of Symbols 4
2.5.1 Use of Attention Signs 4
2.5.2 Use of Danger Signs 4
3. Installation Information 4
3.1 xtremeDB Installation 4
4. Module Overview 6
4.1 Conguring the Baud Rate 7
4.2 Conguring the Node ID 8
4.3 Powering the Module 9
4.4 LEDs 10
4.4.1 LED Status 11
4.5 Circuit Protection 12
5. Module Conguration 13
5.1 Conguration Steps 13
5.2 Output Conguration 15
5.2.1 Powering the Outputs 15
5.2.2 Output Layout 16
5.2.3 Conguring Outputs 17
5.2.4 Output Operation 18
5.3 Input Conguration 20
5.3.1 Powering the Inputs 20
5.3.2 Input Layout 21
5.3.3 Conguring Inputs 22
5.3.4 Input Operation 24
5.4 Status Messages 25
5.4.1 Module Status 25
6. J1939 Information 27
6.1 Message Structure 27
6.2 PGNs Used 37
7. Data Sheet 38
8.1 Port Conguration 38
8.2 Technical Data 39
8.3 Model Code Part Number Structure 40
8. Firmware Updates 41

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1. CONCERNING THIS MANUAL
The text, illustrations, diagrams and examples used in this manual exist solely for the purpose of explaning the operation and
usage of xtremeDB Input/Output modules. If you have any further questions regarding the installation and set-up of the equipment
described in this manual, please do not hesitate to contact us. We will be glad to assist you. Data Panel reserves the right to make
technical changes or modications to this manual without prior notice.
2. SAFETY INFORMATION
2.1 DESIGNATED USE
The input/output modules of the xtremeDB series are designated for use only in those areas as described in this manual. Strict
adherence to the data specied in this manual must be ensured. The products have been developed, manufactured, tested and
documented in compliance with currently valid safety codes. The equipment poses no danger to operating personnel or material if
conguration, assembly and operation are performed in compliance with the stated handling and safety regulations. Unqualied
intervention in the hardware and software of our equipment, disregard of warning labels found on the equipment or non-observance
of the information in this manual can result in injury or serious damage to man and/or material. Any application or usage beyond
and above this shall be regarded as non-designated. These devices are not to used as safety devices and machine safety is the sole
responsibility of the machine designer.
Warning!
Good chemical and oil resistance. When using aggressive mediums, material resistance based on application
must be checked.
2.2 TARGET GROUPS
This manual addresses itself exclusively to qualied and trained electricians knowledgeable in the safety standards of automation
technology. Only a qualied, trained electrical tradesman knowledgeable in the safety standards of mobile industry may perform
conguration, installation, set-up, maintenance and testing of the equipment.
2.3 REGULATIONS
Current safety and accident prevention laws valid for a specic application must be observed in the conguration, installation, setup,
and maintenance and testing of the equipment.
2.3.1 GENERAL INFORMATION
a) The designated function of this equipment is guaranteed only if the conditions for installation, system extension,
operation and maintenance are complied with.
b) Only system accessories and cables are allowed that meet the requirements and regulations for safety, electromagnetic
compatibility and, where applicable, telecommunications transmission equipment and specications.
The installation of other accessories may violate these requirements and regulations or damage the equipment.
Information concerning the type of authorized system extensions and cables can be obtained from your Data Panel
distributor or taken from this manual.
c) The designated operation of the equipment is guaranteed only with the housing fully installed.
d) This product is designed and manufactured to assure protection against damage and hazards if designated usage and
proper maintenance are observed.
2.4 LICENSE DISCLAIMER
EXCLUSION OF INCIDENTAL, CONSEQUENTIAL AND CERTAIN OTHER DAMAGES:
To the maximum extent permitted by applicable law, in no event shall Data Panel or Murrelektronikbe liable for any special, inciden-
tal, indirect, or consequential damages whatsoever (including, but not limited to, damages for loss of prots or condential or other
information, for business interruption, for personal injury, for loss of privacy, for failure to meet any duty including of good faith or of
reasonable care, for negligence, and for any other pecuniary or other loss whatsoever) arising out of or in any way related to the use

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of or inability to use the software product, the provision of or failure to provide support services, or otherwise under or in connection
with any provision of this End User License, even in the event of the fault, tort (including negligence), strict liability, breach of contract
or breach of warranty of Data Panel or Murrelektronik, or any supplier, and even if Data Panel or Murrelektronik or any supplier has
been advised of the possibility of such damages.
2.5 EXAMPLE OF SYMBOLS
2.5.1 USE OF ATTENTION SIGNS
Notes containing important information are specially marked. These are illustrated as follows:
Attention text...
2.5.2 USE OF DANGER SIGNS
Danger signs are indicated by text and a corresponding symbol inside of a frame
CAUTION!
Disregard of safety measures may result in damage to equipment and other serious consequences.
3. INSTALLATION
3.1 xtremeDB INSTALLATION
The xtremeDB blocks can be mounted directly on an installation panel or on a machine. The module features three mounting
holes for this purpose. It must be assured that the mounting surface is smooth and at to prevent mechanical stress in the module
housing.
Proper installation and operation of the xtremeDB blocks requires the use of all ground connections. This is Ground
(B) on the 18 pin conguration and power plug. Ground (B) is used for module power and for all ports IO grounding.

A Murrelektronik Company
A Murrelektronik Company
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3.8”
2.0” 0.2”
8.1”
10.4”
10.4”
1.3”
3.8”
1.3”
3.8”
2.0” 0.2”
8.1”
10.4”
10.4”
1.3”
3.8”
1.3”
ATTENTION!
Modules must be mounted a minimum of 3mm from each other.

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Conguration & Power Plug
CAN Ports, Non-Isolated
2 Outputs - PVE, Ratiometric/Proportional Only
4. MODULE OVERVIEW
6 Outputs - PVE/PVEO

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4.1 CONFIGURING THE BAUD RATE
Conguration & Power Plug
CAN
1 2
43
65
7 8
1 2 3 4 5 6
7 8 9 10 11 12
13 14 15 16 17 18
Conguration of the baud rate is done using pins 1 & 7 of the Power and Conguration plug shown below. Currently there are 2 baud
rates supported, 250kb and 500kb. If you are connecting to a 250kb network no jumpers are required. If connecting to a 500kb net-
work, jumper pin 1 to pin 7.
Baud1-A
Baud1-B
Baud Rate
No Jumper = 250kb
Baud1-A to Baud1-B = 500kb
Please note that all devices on the same
J1939 network must have the same baud rate
All unused pins need to be plugged with a
DEUTSCH #114017 sealing plug to maintain
the IP67 rating
A power cycle is required to “set” the baud
rate

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4.2 CONFIGURING THE NODE ID
CAN
1 2
43
65
7 8
1 2 3 4 5 6
7 8 9 10 11 12
13 14 15 16 17 18
The Node Source Address (SA) is congured by jumpering the matching Cong-A to Cong-B. The Node SA starts with a base address
of 224 (0xE0h) with no jumpers installed. The oset is congured with the use of Binary Coded Decimal (BCD). A power cycle is
required when changing the Node SA. If a duplicate source address is on the network on a power up our module will stay in address
arbitration mode and will not function.
EXAMPLE
Jumpers from pin 2 to pin 8 (1’s) and
pin 4 to pin 10 (4’s) oset= 1+4=5
224 (base address) + 5 (oset) = 229
Oset 1's 2's 4's 8's Source Address
00000(0xE0h) 224
11000(0xE1h) 225
2010 0 (0xE2h) 226
3110 0 (0xE3h) 227
40010(0xE4h) 228
51010(0xE5h) 229
60110(0xE6h) 230
71110(0xE7h) 231
80001(0xE8h) 232
91001(0xE9h) 233
10 0101(0xEAh) 234
11 1101(0xEBh) 235
12 001 1 (0xECh) 236
13 101 1 (0xEDh) 237
14 0111(0xEEh) 238
15 1111(0xEFh) 239
Node SA Oset (0-15) in BCD
Cong1-A (pin 2) to Cong1-B (pin 8) = 1’s
Cong2-A (pin 3) to Cong2-B (pin 9) = 2’s
Cong3-A (pin 4) to Cong3-B (pin 10) = 4’s
Cong4-A (pin 5) to Cong4-B (pin 11) = 8’s
Cong1-A
Cong2-A
Cong3-A
Cong4-A
Cong1-B
Cong2-B
Cong3-B
Cong4-B
Please note that all devices on the same J1939
network must have a dierent Source Address
All unused pins need to be plugged with a
DEUTSCH #114017 sealing plug to maintain
the IP67 rating

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4.3 POWERING THE MODULE
The module recieves its power from the CAN ports. The module power is limited to 13 amps and is used to power connected modules
down the line. This power is also used for all input ports as well.
CAN Ports, Non-Isolated
CAN
1 2
43
65
7 8
1 2
4 3
CAN
(J1939)
Pin 2 = CAN High
Pin 4 = CAN Low
Power
Pin 1 = 8-32V DC
Pin 3 = Pass Through
The network must have a 120 Ohm
terminating resistor at each end
Please note that module power should NOT
be used to power any output devices
The connection between CAN1 & CAN2 for
the power feed is not fused (protected from
short circuit current). During installation
the module power wiring on CAN1 & CAN2
pin 1 should have a 10-12A fuse before the
modules
Module Ground
Pin 12
Pin 16
Pin 17
Pin 18
Module ground is provided in the
18 pin Conguration & Power plug

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4.4 LEDs
PWR LED - Blue
Indicates module power
is connected
COM LED - Green
Communication Status
Bus Power - Blue
P1 = Power for ports 1-8
FLT LED - Red
Fault Status
STAT LED - Green
Module Status
PORT I/O LED - Yellow
Left LED = Signal A
Right LED = Signal B
Status
1. Steady On =
Output/Input is on
2. Flashing On (Output Port)=
Output has a fault
3. Flashing On (Input Port)=
Input is pulsing
4. Both ashing with FLT LED
indicates a sensor power
fault
During start up all LEDs will come on for 3-5 seconds to verify that they are working (bulb test).