Napoleon HYBRID 150 User manual

EN
FR
PG
77
W415-1013 / C / 11.19.13
$10.00
HYBRID 150/200
HMF150/200
MULTI-FUEL FURNACES
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: SAVE THESE INSTRUCTIONS
INSTALLATION AND
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonheatingandcooling.com • [email protected]
SAFETY INFORMATION
!WARNING
If the information in these instructions are not followed
exactly, a fire or explosion may result causing property
damage, personal injury or death.
Please read entire manual before you install and use your
heater.
- This heater can be very hot when burning.
- Combustible materials such as firewood, wet clothing, etc.
placed too close can catch fire.
- Children and pets must be kept from touching the heater when
it is hot.
- The chimney must be sound and free of cracks. Before
installing this unit, contact the local building or fire or other
authority having jurisdiction and follow their guidelines.
- Operate only with the doors tightly closed.
- Do not use an elevated grate or otherwise raise the fire.
- This heater is designed to burn natural wood only. Higher
efficiencies and lower emissions generally result when
burning air dried seasoned hardwoods, as compared to
softwoods or to green or freshly cut hardwoods.
- Do not start a fire with chemicals or fluids such as gasoline,
engine oil, etc.
- Do not burn treated wood, coal, charcoal, coloured paper,
cardboard, solvents or garbage.
- Do not let the heater become hot enough for any part to glow
red.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
!
WARNING
H1.20A
RPT# 415-S-09b-2, 415-S-09c-8.3
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: UL 391 5th Ed 2010, UL 727 9th Ed 2006, CSA B366.1-M91, CSA B140.4-04, CSA B212-00,
CSA B415.1-10.

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TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 7
2.3.1 FEATURES 7
2.3.2 HEATING SPECIFICATIONS 7
2.3.3 ELECTRICAL SPECIFICATIONS 7
2.3.4 OPTIONAL MODULES 7
2.3.5 APPLICABLE STANDARDS 7
2.3.6 CALIFORNIA PROP65 7
2.4 RATING PLATE INFORMATION 7
3.0 INSTALLATION PLANNING 8
3.1 LOCATION AND CLEARANCES 8
3.2 OUTSIDE COMBUSTION AIR 8
4.0 UNCRATING AND ASSEMBLY 10
4.1 CRATED UNIT CONTAINS 10
4.2 RECOMMENDED STEP 10
4.3 REMOVAL OF FURNACE FROM BASE OF SKID 11
4.4 CONFIGURING HMF150/200 AS LEFT OR RIGHT "RETURN AIR” (RA) 12
4.5 MOUNT MAIN ELECTRICAL HARNESS TO FURNACE 12
4.6 MOUNTING PRIMARY AIR CONTROL 13
4.7 SECONDARY AIR TUBES 14
4.8 DOOR HANDLE INSTALLATION 16
5.0 CONFIGURATION OF LEFT AND RIGHT RETURN AIR WITH OTHER HYBRID MODULES 17
5.1 HYBRID HMF150/200 AS A "ADD ON" TO EXISTING FURNACE 18
5.2 HYBRID HMF150/200 AS A “STAND ALONE” WOOD FURNACE 23
5.3 HYBRID HMF150/200 AS A COMBINATION “WOOD/OIL” FURNACE 25
5.4 HYBRID HMF150/200 AS A COMBINATION “WOOD/ELECTRIC” FURNACE 33
5.5 HYBRID HMF150/200 AS A “WOOD/OIL/ELECTRIC” FURNACE 36
6.0 PLENUM AND VENTING INSTALLATION/CLEARANCE TO COMBUSTIBLE MATERIALS 37
6.1 FLUE / CHIMNEY FOR HMF150/200 IN CONFIGURATIONS: 37
6.1.1 CONTROLLING DRAFT 37
6.2 VENTING CONFIGURATION FOR WOOD/OIL COMBINATION FURNACE 38
6.3 GENERAL PLENUM AND DUCTING - MINIMUM CLEARANCE TO COMBUSTIBLES 40
6.3.1 HMF150 SHIELDING SPECIFICATIONS 40
6.3.2 HMF200 SHIELDING SPECIFICATIONS 41
6.4 FLUE CONFIGURATION FOR "ADD ON" FURNACE CONFIGURATION 42
6.4.1 CONTROLLING DRAFT 42
6.4.2 MEASURING DRAFT 43
6.5 CONNECTING DUCTWORK/PLENUMS BETWEEN “ADD ON” FURNACE AND ORIGINAL FURNACE 43
6.6 EMBER STOP 44
6.7 CONNECTING A HMF FURNACE SYSTEM TO AIR CONDITIONING 45
6.7.1 SEASONAL DAMPER POSITIONS 46
6.7.2 DIMENSIONAL CONSIDERATIONS FOR BYPASS DUCT 47
6.7.3 INTERLOCKING DAMPER POSITIONS TO THE PRIMARY AIR CONTROL OF THE WOOD FURNACE 47
7.0 ELECTRICAL CONNECTIONS AND SCHEMATICS 49
7.1 LOW VOLTAGE WIRING - THERMOSTAT 49
7.2 THERMOSTAT LOCATION 49
7.3 BLOWER BOX WIRING CONNECTIONS 49
7.3.1 SELECTING AIR CONDITIONING BLOWER SPEEDS 50
7.4 ELECTRIC SCHEMATICS 52
7.4.1 GENERAL HARNESS LAYOUT 52
7.4.2 CONTROL WIRING - ALL CONFIGURATIONS WITHOUT AIR CONDITIONING 53
7.4.3 CONTROL WIRING - “ADD ON” CONFIGURATION WITH AIR CONDITIONING 54
7.4.4 CONTROL WIRING/BLOWER WIRING - WOOD FURNACE WITH AIR CONDITIONING 55
7.4.5 CONTROL WIRING/BLOWER WIRING - WOOD/OIL, WOOD/ELECTRIC, WOOD/OIL/ELECTRIC, WITH AIR CONDITIONING 56
7.4.6 MAIN CONTROL HARNESS WIRING SCHEMATIC 57
8.0 GENERAL OPERATING INSTRUCTIONS 59
8.1 CONTROL SYSTEM - WOOD FURNACE 59
8.1.1 POWER OUTAGE OPERATION 59
8.2 CONTROL SYSTEM - SECONDARY FURNACE "ADD ON", "WOOD/OIL", "WOOD/ELECTRIC", "WOOD/OIL/ELECTRIC"
CONFIGURATIONS 60
8.3 CONTROL SYSTEM - SUMMER FAN/CONTINUOUS FAN/HRV’S 60
8.4 OPERATING SOUNDS AND SMELLS 61
8.5 STARTING A FIRE 61
8.6 DRAFT CONTROL 63
8.7 FUEL LOADING AND BURN CYCLE 63
8.8 RE-LOADING THE APPLIANCE 64
8.9 FLASH FIRES 64
8.10 SMOKING 64
8.12 ASH REMOVAL PROCEDURES 65
8.11 INSPECTION OF HEAT EXCHANGERS, FLUES AND CHIMNEYS 65
9.0 MAINTENANCE 66
9.1 RUN-AWAY OR CHIMNEY FIRE 66
9.2 FIRE EXTINGUISHERS AND SMOKE DETECTORS 66
9.3 GLASS AND GASKET REPLACEMENT 66
9.4 FIREBRICKS AND BAFFLES 67
9.5 SELECTING WOOD 67

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NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
1.0 INSTALLATION OVERVIEW
HEAT EXCHANGER
(Section 9.8.1)
BLOWER MODULE
(Section 5.2)
BYPASS DAMPER
(Section 8.5)
ELECTRIC FURNACE
MODULE (Section 5.4) DOOR COMPONENT REPLACEMENT
(Section 9.6, 9.7)
OIL FURNACE MODULE
(Section 5.3) EMBER STOP
(Section 6.6)
SOLID FUEL FIREBOX
(Section 4.7)
PRIMARY AIR CONTROL
(Section 4.6)
OUTSIDE COMBUSTION
AIR (Section 3.2)
CHIMNEY INSTALLATION
(Section 6.0)
INSTALLATION OVERVIEW
RATING PLATE INFORMATION
(Section 2.4)
9.6 GLASS REPLACEMENT 68
9.7 INSULATION INSERT REPLACEMENT 69
9.8 CREOSOTE FORMATION AND REMOVAL 69
9.8.1 MAINTENANCE OF THE EXCHANGERS 70
9.8.2 CHIMNEY MAINTENANCE 70
9.9 FILTERS 71
9.10 BLOWER MOTOR LUBRICATION 71
9.11 DOOR GASKET MAINTENANCE 71
9.12 CARE OF GLASS (IF EQUIPPED) 71
10.0 REPLACEMENTS 72
11.0 TROUBLE SHOOTING GUIDE 73
12.0 WARRANTY 74
13.0 SERVICE HISTORY 75
!
WARNING
H68.1
THIS APPLIANCE AND ITS COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED
AS A SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS
ALLOWED BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE OMNI LISTING AND MAY VOID
THE WARRANTY. IT MAY ALSO CREATE A HAZARDOUS INSTALLATION. READ THROUGH THESE
INSTRUCTIONS THOROUGHLY BEFORE STARTING YOUR INSTALLATION AND FOLLOW THEM
CAREFULLY THROUGHOUT YOUR PROJECT.

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2.0 INTRODUCTION
!
WARNING
H3.2
• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance
according to operating instructions could cause fire or injury.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not operate without fully assembling all components.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges
may be sharp.
• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if
there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety
gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
• Clothing or other flammable material should not be placed on or near the appliance.
• Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the floor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the appli-
ance and venting system are kept clean. The appliance and its venting system should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible
materials, gasoline and other flammable vapors and liquids.
• Under no circumstances should this appliance be modified.
• Do not use this appliance if any part has been under water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the control system and any gas control which has been under
water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or qualified service person.
• Do not strike or slam shut the appliance glass door.
• Only doors / optional fronts certified with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all
plastic bags, these are not toys and should be kept away from children and infants.
• If the appliance is not properly installed, a house fire may result. Do not expose the appliance to the elements
(ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance
is used.
• The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as re-
quired.
• The appliance is designed to burn natural wood only. Do not burn treated wood, coal, charcoal, coloured paper,
cardboard, solvents or garbage. This appliance has not been tested with an unvented gas log set. To reduce
risk of fire or injury, do not install an unvented gas log set into the appliance.
• Do not start a fire with chemicals or fluids such as gasoline, engine oil, etc.
• Operate only with the doors tightly closed.
• Do not let the appliance become hot enough for any part to glow red.
• Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as com-
pared to softwoods or too green or freshly cut hardwoods. Burning wet unseasoned wood can cause excessive
creosote accumulation. When ignited it can cause a chimney fire that may result in a serious house fire.
• Do not use elevated grate or otherwise raise the fire.
• Do not store the wood within appliance installation clearances or within the space required for re-fueling and
ash removal.
• Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to
smoke spillage in your home.

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2.1 DIMENSIONS
2.2 GENERAL INSTRUCTIONS
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!
WARNING
H68.2
BEFORE INSTALLING THIS APPLIANCE, CONTACT THE LOCAL BUILDING OR FIRE OR OTHER
AUTHORITY HAVING JURISDICTION AND FOLLOW THEIR GUIDELINES.
THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. FOLLOW THE INSTALLATION
DIRECTIONS. DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS.
IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS (EX. RAIN, ETC.) AND KEEP THE APPLIANCE
DRY AT ALL TIMES. WET INSULATION WILL PRODUCE AN ODOUR WHEN THE APPLIANCE IS USED.
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
CHILDREN AND PETS MUST BE KEPT FROM TOUCHING THE APPLIANCE WHEN IT IS HOT.
CONTACT YOUR LOCAL AUTHORIZED DEALER / DISTRIBUTOR FOR SAFETY SCREENS THAT MAY
BE AVAILABLE FOR THIS PRODUCT.
COMBUSTIBLE MATERIAL SUCH AS FIREWOOD, WET CLOTHING, ETC. PLACED TOO CLOSE CAN
CATCH FIRE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48"
(1219MM) FROM THE FRONT OF THE APPLIANCE.
ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE
WITH LOCAL CODES AND WITH THE NATIONAL ELECTRIC CODE ANSI/NF NO. 70-CURRENT (IN THE
UNITED STATES), OR WITH THE CURRENT CSA C22.1 CANADIAN ELECTRIC CODE (IN CANADA).

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AIR FLOW
CIRCULATION AND
HEAT TRANSFER
COMBUSTION AIR FLOW

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2.3 GENERAL INFORMATION
2.3.1 FEATURES
2.3.2 HEATING SPECIFICATIONS
IMPORTANT
Differences in chimney height and draft may lower overall burn times.
Approximate Heating Capacity up to 2,000 square feet (167.23m2) for HMF150 and 3,000 square feet
(278.71m2) for HMF200 (Will vary with the home's floor plan, insulation and outside temperature).
Maximum burn time up to 12 hours (HMF150), 18 hours (HMF200).
Average BTU Output per hour 70,000 - 85,000 (HMF150), 95,000 - 110,000 (HMF200).
Oil furnace module up to 91,000 BTU input.
Electric furnace up to 20 Kw (HMF150), 25 Kw (HMF200).
2.3.3 ELECTRICAL SPECIFICATIONS
Fully configured furnace 13.3 amps, 120 V, when Riello oil burner is used in multi furnace configuration.
Fully configured furnace 17.4 amps, 120 V, when Beckett oil burner is used in multifurnace configuration.
(Optional electric furnace module’s up to 85 amps.)
2.3.4 OPTIONAL MODULES
• Maximum log length of 24" (610mm) (HMF150),
and 30” (762mm) (HMF200)
• Long burn time - up to 12 hours (HMF150), 18
hours (HMF200)
• Automatic control with thermostat
• Large firebox capacity
• Outside air for combustion
• Choice of glass door for radiant heat through front
of furnace, or solid door to provide more heating
through exchange surfaces
• Firebrick lining for firebox creates kiln like tempera-
tures for maximum efficiency and low emissions
2.3.5 APPLICABLE STANDARDS
2.3.6 CALIFORNIA PROP65
Use of this product may produce smoke which contains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Rating plate is located on furnace side panel without the return air opening.
2.4 RATING PLATE INFORMATION
Optional Modules Available:
• Glass Door HMFK-GLASS, Solid Door HMFK-SOLID
• “Add On” Furnace Module HMFK-ADDON
• Blower Box Module HMFK-BMP50-1
• HMF/Gas Transition Module HMFK-GT
• Electric Furnace Module HMFK-EF15, -EF18, - EF20 (HMF150), HMFK-EF18, -EF20, -EF25 (HMF200)
• Oil Furnace Module HMFK-CMBCH-1 (HMF150), HMFK-CCH200 (HMF200), HMFK-OFRF40,
HMFK-OFBNX, HMFK-WMO
• Bi Energy Module (Quebec) HMFK-BIEK
Certification Standards and Installation Codes:
UL391
UL727
CSA B366.1-M91
CSA B140.4-04
CSA B212-00
CSA B415.1-10
CSA B365-10
CSA B139-09
NFPA 211
CSA 22.1
CAN/CSA-C22.2 NO.0-M91
CAN/CSA-C22.2 NO.3-M1986
ANSI/NF NO.70
H3.31
DO NOT LET THE APPLIANCE BECOME HOT ENOUGH FOR ANY PART TO GLOW RED.

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The Napoleon HMF150/200 may take outside combustion air directly into the appliance through a 4" (102mm)
inlet collar at the back of the unit. This inlet is to supply combustion air for the HMF150/200 Wood Furnace
only.
Secure and seal the intake liners to the collars using 3 sheet metal screws, and high temperature sealant.
For detailed clearance to combustibles, see Section 6.0 for plenum and consideration of venting location.
3.0 INSTALLATION PLANNING
3.1 LOCATION AND CLEARANCES
3.2 OUTSIDE COMBUSTION AIR
H3.32
WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.
KEEP HAND TOOLS IN GOOD CONDITION, SHARPEN CUTTING EDGES AND MAKE SURE TOOL
HANDLES ARE SECURE.
DO NOT MAKESHIFT COMPROMISES DURING INSTALLATION. DO NOT BLOCK OR RESTRICT AIR.
DO NOT IMPEDE AIR MOVEMENT ZONES MARKED “CLEARANCE TO COMBUSTIBLES”.
H3.33A
FOR C/HMF150 DO NOT INSTALL INTO ANY AREA HAVING A HEIGHT LESS THAN 6 FEET 3 INCHES
(1.9M) (CAN BE REDUCED TO 6 FEET (1.8M) WHEN SHIELDING SPECIFICATIONS ARE MET). SEE
SECTION 6.3.
FOR C/ HMF200 DO NOT INSTALL INTO ANY AREA HAVING A HEIGHT LESS THAN 7 FEET (2.13M)
(CAN BE REDUCED TO 6 FEET 9 INCHES (2.06M) WHEN SHIELDING SPECIFICATIONS ARE MET) SEE
SECTION 6.3.
THIS APPLIANCE, CONFIGURED WITH ALL MODULES, WEIGHS: C/HMF150 - 700LBS (318KG), C/
HMF200 - 830LBS (375KG). ENSURE THERE IS ADEQUATE FLOOR SUPPORT FOR THE APPLIANCE.
THE VERTICAL HEIGHT OF THE AIR INTAKE LINER MUST NOT BE GREATER THAN 2/3 THE HEIGHT OF
THE CHIMNEY.
H3.34
DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES. EXHAUST PRODUCTS OF GASOLINE
COMBUSTION ENGINES ARE HAZARDOUS.
DO NOT DRAW OUTSIDE AIR FROM ATTIC SPACES, BASEMENTS OR ABOVE THE ROOFING
WHERE OTHER HEATING APPLIANCES OR FANS AND CHIMNEYS EXHAUST OR UTILIZE AIR.
THESE PRECAUTIONS WILL REDUCE THE POSSIBILITY OF APPLIANCE SMOKING OR AIR FLOW
REVERSAL.
THE OUTSIDE AIR INLET MUST REMAIN CLEAR OF LEAVES, DEBRIS ICE AND/OR SNOW. IT MUST
BE UNRESTRICTED WHILE APPLIANCE IS IN USE TO PREVENT COMBUSTION AIR STARVATION
WHICH CAN CAUSE SMOKE SPILLAGE AND AN INABILITY TO MAINTAIN A FIRE. SMOKE SPILLAGE
CAN ALSO SET OFF SMOKE ALARMS.
NEGATIVE PRESSURE WITHIN YOUR HOME MAY INADVERTENTLY AFFECT YOUR APPLIANCE.
EXHAUST FANS SUCH AS BATHROOM FANS, RANGE HOODS AND CLOTHES DRYERS CAN
STRONGLY INFLUENCE NEGATIVE PRESSURE IN THE HOUSE.
AIR INLET TERMINALS MUST BE INSTALLED WITH ADEQUATE GROUND CLEARANCE AND BE
SUFFICIENTLY SHIELDED FROM PREVAILING WINDS TO PREVENT FROM REVERSING IN THE VENT
SYSTEM.

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0
2
4
6
8
10
510152025
AIR INTAKE LINERS
HORIZONTAL RUN
VERTICAL RISE
The vertical height of the air intake liner must not be greater than 2/3 the
height of the chimney.
The duct terminations must be located so they can not be blocked (i.e.
snowdrifts). 4' (1.22m) above grade or above maximum snow grade for the
area is recommended. Make a 4 1/2" inch (114 mm) hole to suit in an out-
side wall of the house. From outside, place the fresh air hood into the hole,
open side down. Seal with caulking and secure.
Insulating the intake liners is recommended in colder climates to prevent condensation from occurring.
The 4" (102mm) inlet can also draw combustion air from the room provided adequate make up air is available.
Fresh air makeup for the oil furnaces must follow criteria set in installation standard CSA B139-09 "Installation
Code For Oil Burning Equipment", and installed by a certified oil mechanic.
Fresh air makeup for gas fired furnaces must follow criteria set in installation standard CAN/CGA-B149.1 or
CAN/CGA-B149.2.
Fresh air makeup solid fuel furnaces must follow criteria set in installation standard CAN/CSA-B365.
VERTICAL RISE BETWEEN HORIZONTAL RUN
6’ & 10’ (1.83m & 3.05m) MAX 5’ (1.52m)
3’ & 6’ (0.91m & 1.83m) 15’ (4.57m)
1’ & 3’ (0.31m & 0.91m) 20’ (6.10m)
0’ & 1’ (0m & 0.31m) 25’ (7.62m)
H12.10.1
H3.35
WHEN INSTALLING A SYSTEM FOR MAKE UP FRESH AIR, THE INSTALLER MUST TAKE INTO
ACCOUNT A SATISFACTORY AIR MAKE UP RATE IN THE LIKELIHOOD THAT MORE THAN ONE
FUEL-BURNING FURNACE IN A MULTI FURNACE CONFIGURATION MAY OPERATE AT THE SAME
TIME.

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4.0 UNCRATING AND ASSEMBLY
If the crating is too large for maneuvering in the doorways and staircases, remove the crate verticals, diagonals
and top pallet.
• Primary Air Control Kit
• Main / Electrical Harness Kit (1 pc.)
• Bricks (37 pcs. HMF150, 53 pcs. HMF200)
• Baffles (2 pcs.)
• Secondary Air Tubes (4 pcs. HMF150, 5 pcs. HMF200)
• Installation and Operating Manual
• Limit Switch and Mount Bracket (Plenum) (2 pcs.)
• Stand Offs and Hardware
CAUTION
MANOUVERING AND PALLET RE-
MOVAL REQUIRES A MINIMUM OF
TWO PEOPLE.
CAUTION
HIGH CENTRE OF GRAVITY! THIS UNIT IS VERY TOP
HEAVY! USE CAUTION WHEN MANOEUVRING OR RE-
MOVING THE FURNACE FROM THE BASE PALLET.
LIFTING
POINTS
LIFTING
POINTS
4.1 CRATED UNIT CONTAINS
4.2 RECOMMENDED STEP
H3.36
THE BASE PALLET IS SECURED TO THE FURNACE BY ADJUSTING THE LEGS AT THE BOTTOM OF
THE FURNACE.
THE BASE PALLET SHOULD NOT BE REMOVED UNTIL THE FURNACE IS PLACED CLOSE TO ITS
FINAL INSTALLATION LOCATION!
LIFTING OF THE FURNACE SHOULD BE THROUGH THE BASE PALLET - LIFTING OF FURNACE BY
METAL BASE HOUSING CAN RESULT IN DAMAGE

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FURNACE BASE
SECURING BRACKET
BASE SKID
REMOVE LAG BOLT
LOOSEN OFF LOCK NUT
ADJUSTMENT FOOT
CAUTION
HIGH CENTRE OF GRAVITY! USE EXTREME CAUTION TO AVOID TOPPLING OF THE FURNACE
"CRUSH HAZARD"!
STEP #1:
Push the furnace to one side until close to the weight tipping the skid.
STEP #2:
Firmly support side of the furnace (near top) to
prevent furnace toppling, when the skid/furnace are
tilted.
HIGH CENTRE
OF GRAVITY
2ND INSTALLER
SUPPORTS
WEIGHT OF UNIT
FROM TOP
INSTALLER #1
STALLER #1
INSTALLER #2 INSTALLER #2
INSTALLER #1
STALLER #1
STEP #3:
Pull the skid from under the unit, and gently tilt the
furnace upright onto the levelling feet.
USE EXTREME
CAUTION TO AVOID
TOPPLING OF UNIT,
"CRUSH HAZARD".
2
N
W
4.3 REMOVAL OF FURNACE FROM BASE OF SKID

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EN
4.4 CONFIGURING HMF150/200 AS LEFT OR RIGHT "RETURN AIR” (RA)
The HMF150/200 can be installed upstream with the
return air, (also supply air from pre existing furnace
"add on" configuration), entering from the left or right
hand sides of the furnace. The HMF150/200 comes
configured for left side RA. RETURN AIR
RETURN AIR
LEFT AND RIGHT HAND SIDE PANELS ARE REVERSIBLE
STEP #1:
Remove all screws holding
side panels.
STEP #3:
Switch panels to opposite
sides and reverse process.
Attach the electrical mounting
bracket with fasteners supplied.
Line up the bracket mounting
holes with the dimple in the
furnace side panel.
Note that in both left and right
RA configurations the mounting
bracket goes closest to the rear of
the furnace.
LEFT RA RIGHT RA
4.5 MOUNT MAIN ELECTRICAL HARNESS TO FURNACE
Secure the electric harness upper
portion to the furnace side panel,
and the lower portion to the
installed bracket.
LEFT RA RIGHT RA
PLENUM PLENUM
STEP #2:
Tilt side panels outwards from
top and pull up diagonally.

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EN
RIGHT HAND RA
4.6 MOUNTING PRIMARY AIR CONTROL
LEFT HAND RA
Location of the Primary Air Control in left and right RA.
IMPORTANT:
This step must follow the plenum installation in Section 6.0. The plenum is not shown in diagrams below, for
clarity purposes.
1. Attach Vertical Guide Bracket (VGB) to the Top of the rear air supply chamber.
a. Centre the VGB around the control rod opening as per diagram and position the two vertical fingers of
the VGB so the bend in these fingers are flush with the back side of the shutter plate.
b. Locate VGB on screws inserted in the predrilled holes of the rear air supply chamber, as per diagrams.
DO NOT TIGHTEN SCREWS SO BRACKET CAN BE ADJUSTED.
c. With shutter plate pushed towards the front of the furnace in the air damper assembly slot, and the base
of the VGB held firmly down on the top of the air supply chamber, position the bend in the vertical fingers
so there is a 0” to 1/32” gap between the back of the shutter plate and the bend in the vertical fingers.
FLUSH TO
SHUTTER PLATE
HOLD SHUTTER
PLATE FORWARD
TOWARDS FRONT
OF FURNACE
SHUTTER
PLATE CONTROL
ROD
OPENING
REAR AIR
SUPPLY
CHAMBER
VGB
H3.37
THE FINGERS MUST NOT EXERT ANY FORWARD FORCE ON THE SHUTTER PLATE WITH THE
MOUNTING SCREWS TIGHTENED. THE SHUTTER PLATE MUST SLIDE UP AND DOWN FREELY IN
THE SLOT, AND SHOULD READILY FALL (GRAVITY ONLY) INTO THE SLOT IF RAISED BY HAND
2” (51mm) AND RELEASED. IF ANY TENSION EXISTS BETWEEN VGB AND SHUTTER PLATE, THE
FRICTION MAY PREVENT THE SHUTTER PLATE FROM FALLING, CAUSING THE FURNACE TO
OVER FIRE.

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EN
4.7 SECONDARY AIR TUBES
STEP #1
○Insert the next tube in the rear most hole in the left side manifold, as illustrated in “A”.
○Slide the tube towards the right side of firebox, into the opposit hole, as illustrated in “B”.
Main air control
box is secured
with (3) screws
into the rear
panel and (1)
through the
inside flange of
the main box
and into the
furnace top.
The rear most secondary air tubes have been factory installed. The remaining three secondary air tubes in
conjunction with the compressed vermiculite baffles will need to be installed as follows:
NOTE
The holes in
the tubes must
face to front of
furnace.
2. Assemble the control box as illustrated using the fasteners supplied.
3. Check manual override operation of the shutter plate by sliding the primary damper lever up and down
at the front of the Top Damper Bracket. Again the shutter shall move up and down freely and the shutter
should readily return to the closed position under gravity.
4. Connect electrical control circuit and ensure shutter moves freely (open and close) when the wood thermo-
stat cycles on and off for heat demand.
"B"
"A"
NOTE
The keyway in the secondary tube must align with the keyed part of the acceptance hole in the right hand
side secondary manifold.
NOTE
The front 3 secondary tubes on the HMF200 have larger holes than the rear 2.

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EN
STEP #3
○Carefully pivot the compressed vermiculite baffles up onto the rear secondary air tubes as illustrated.
Ensure that the top baffles are pushed all the way to the rear of the firebox overlapping the rear bricks,
leaving a minimum 2.75" (70mm) (HMF150) / 4.75" (121mm) (HMF200) gap along the front. This will allow
the flue gases to escape the firebox. Spread the baffles tight to each side to ensure there are not gaps, as
illustrated.
2.75"
HMF150 SIDE VIEW
STEP #4
○Repeat steps 1 thru 3 with remaining tubes until all are installed.
FRONT VIEW
4.75"
HMF200 SIDE VIEW
STEP #2
○Once the secondary tube has been pushed completely to the right and the key has engaged the keyway,
insert a hitch pin into the left most clearance hole of the secondary tube.

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EN
4.8 DOOR HANDLE INSTALLATION
!
WARNING
BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD THAT
MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE.
DO NOT STRIKE OR SLAM DOOR.
NEVER REMOVE THE DOOR WHEN THE APPLIANCE IS HOT.
H3.1
NOTE: DOOR MAY NOT BE
AS ILLUSTRATED
DOOR
HANDLE
DOOR
FRONT VIEW
SPRING
WASHER NUT
DOOR
HANDLE
LATCH
LOCK
WASHER
SPACER
NOTE: POSITION OF DOOR
HANDLE LATCH.
H98.2

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EN
Hybrid HMF150/200 as a Stand Alone Wood
Furnace, (see Section 5.2).
Hybrid HMF150/200 as a Combination
Wood/Oil Furnace (see Section 5.3).
Hybrid HMF150/200 as a Combination
Wood/Electric Furnace (see Section 5.4).
Hybrid HMF150/200 as a Combination Wood/
Oil/Electric Furnace (see Section 5.5).
5.0 CONFIGURATION OF LEFT AND RIGHT RETURN
AIR WITH OTHER HYBRID MODULES
Hybrid HMF150/200 as a "Add On" to
existing furnace (see Section 5.1). In
this application the HMFK-BMP50 blower
module is not used.

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EN
REQUIRED COMPONENTS: • HMF150/200 Hybrid Furnace
• HMFK-ADDON Kit
• HMFK-SOLID or HMFK-GLASS Door Kit
CAUTION
1. Certified for series connection to the supply plenum outlet only (upstream) of an oil-fired furnace or gas fired
furnace, or electric furnace;
2. May be added onto one of the following:
• a gas/oil fired furnace having an output, as shown on the original nameplate, between 60,000
minimum and 85,000 maximum BTU/h (HMF150), up to 100,000 BTU/h (HMF200)
• an electric furnace having a rating as shown on the original nameplate, between 15 minimum and 20
maximum Kw (HMF150), up to 30 Kw (HMF200)
3. Do not connect duct work so that a reverse flow is possible
4. Operate the original furnace (oil, gas, electric) unit periodically to ensure that it will operate satisfactorily
when needed;
5. Do not relocate, bypass or render inoperable any of the safety controls in the original furnace installation;
6. Maintain sufficient combustion-air supply to both furnaces. Air starvation is dangerous, see Section 3.2
"Outside Combustion Air";
7. Refer to manufacturer's instruction of existing furnace.
8. Do not use duct elbows having an inside radius of less than 6” inches (150mm).
9. An add-on unit shall only be installed on a furnace duct system and chimney that are in good operating
condition.
10. a) The differential static pressure between the inside and outside of the warm air supply plenum, or the
air-temperature rise at equilibrium across the original furnace is to be measured before any changes are
made to the system. Using the following methods the differential of pressure and temperature should be
adjusted to the same values after the add-on installation (meeting original manufacturer specifications)
in order to maintain the air flow through the original furnace.
• on a belt-driven system, blower pulleys and motor pulleys may be changed but the electrical current
flowing through the motor shall not exceed the nameplate rating (a blower motor of larger power
may be used);
• on a direct-drive system, the motor shall not be changed; however, the speed of the motor may be
increased;
• the blower itself shall not be changed;
5.1 HYBRID HMF150/200 AS A "ADD ON" TO EXISTING FURNACE
H3.38A
THE INSTALLATION OF THE FURNACE MUST BE DONE IN ACCORDANCE WITH RULES OF
AUTHORITIES HAVING JURISDICTION AND THE CAN / CSA B365-01 (R2006) STANDARD FOR SOLID
FUEL BURNING APPLIANCES AND EQUIPMENT.
THE HMF/CHMF 150/200 WOOD FURNACES ARE NOT INTENDED FOR USE AS AN “ADD ON”
FURNACE TO A HEAT PUMP SYSTEM. CONNECTION OF THIS CONFIGURATION WILL VOID ALL
WARRANTIES.

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EN
• the equipment shall be installed in accordance with the instructions of the original furnace
manufacturer and in a manner acceptable to the regulatory authority by qualified personnel.
The operation of the original furnace must be verified for acceptable operation before and after
installation of the "Add On".
• the installation shall comply with the applicable requirements of CSA Standard CAN
CSA-B365. Changes made to the installation of the oil furnace shall comply with CSA Standard
B139, changes made to installation of gas fired furnace shall comply with CGA Standard CAN/
CGA-B149.1 or CAN/CGA-B149.2; changes made to the installation of the electric furnace shall
comply with CSA Standard CSA C22.1.
10. b) When the circulation blower is turned on by the wood limit in “Add On” furnace, the blower speed
(controlled through RG contacts), should provide air flow thru the combined system of 1100-1300 CFM
(HMF150), and 1300-1700 CFM (HMF200).
11. Certified for installation with the allowable duct work described in Section 6.0 - "Plenum and Venting
Installation".
12. Do not connect to any gas fired furnace that has not been certified initially as complying with Standard
ANSI Z21.47 / CSA 2.3 or its' precedents.
13. Do not connect to any furnace that is not equipped with an air circulation blower.
14. Do not connect under any circumstances to the chimney or vent serving a gas furnace or gas appliance.
15. Disconnect power from both electric furnace and "Add On" furnace before servicing.
16. Refer to original furnace manufactures instructions regarding:
• minimum duct sizes
• permissible openings in casings for ducts
• electric circuit diagrams to be used to determine connection points for circuit from "Add On"
• electric ratings of control relays
• minimum distance to flue pipe from electric furnace casing, power supplies and electric wiring
• month and year of certification
STEP #1
The original furnace that "Add-On" furnace will attach to,
must meet all specifications/parameters as outlined in the
"CAUTION" section.
STEP #2
Series ducting of original furnace to "Add-On" furnace must
be in adherence with "Allowable" venting configurations, as
outlined in the “CAUTION" notes and instructions given in
Section 6.0.
STEP #3
Ducting from original furnace to "Add-On" furnace, will
transition to suit inlet opening on side of "Add-On" furnace.
STEP #4 - Electrical:
10.5”
(267mm)
18”
(457mm)
H3.39
ORIGINAL FURNACE MUST SATISFY ALL SPECIFICATIONS/PARAMETERS DESCRIBED IN THE
"CAUTION" NOTES AT THE BEGINNING OF SECTION 5.1.
ALL 115 VOLT ELECTRICAL PRE ASSEMBLED HARNESSES MUST BE INSTALLED AS PER INSTRUC-
TIONS AND ELECTRICAL CODES.
NO 115V ELECTRIC CIRCUIT HARNESS OR FIELD WIRING MAY PASS THROUGH CLEARANCE
SPACE BETWEEN HMF150 FURNACE BOTTOM AND FLOOR.
FAILURE TO COMPLY MAY RESULT IN ELECTRIC SHOCK, FIRE, PROPERTY DAMAGE OR PERSON-
AL INJURY.

W415-1013 / C / 11.19.13
20
EN
Install wood limit switch:
• Locate and drill a 7/8" hole in the side of the plenum on the same side as the location of the
HMF150/200 main wire harness, as illustrated.
LEFT HAND RETURN AIR CONFIGURATION
22"
12”(305mm)(HMF150)
16”(406mm)(HMF200)
1
1
2
2
24”(610mm) (HMF150)
31”(787mm) (HMF200)
(559mm)
(165mm)
3
6 1/2 ”
3
22"
1
1
2
2
24”(610mm) (HMF150)
31”(787mm) (HMF200)
12”(305mm)(HMF150)
16”(406mm)(HMF200)
(165mm)
3
6 1/2 ”
3
RIGHT HAND RETURN AIR CONFIGURATION
• Locate the wood limit switch bracket on the
furnace top, next to the plenum by lining
up the clearance holes in the lower switch
bracket and the pilot holes in the furnace top
(secure with hex head screws).
• Secure the top flange of the switch mounting
bracket by fastening with 2 hex head self
drilling screws into the supply plenum.
• Secure the wood limit switch onto the switch
mounting bracket using 4 hex head wildrill
screws.
• Secure the flex conduit connector on loose
end of the wood limit wire harness to the
access hole on bottom of the wood limit
switch connection box using the lock nut from
within the box.
• Connect the wires from the wood limit wire
harness to the wood limit terminals as per the
diagram.
H3.40
INSTALLATION OF "ADD-ON" CONFIGURATION REQUIRES FIELD WIRING BY A CERTIFIED
ELECTRICIAN. ALL WIRING TO CONFORM TO CSA 22.1.
9
4A 5
WOOD FAN/LIMIT WIRING