Napoleon Hybrid HMF200 User guide
EN
FR
PG
77
W415-1013 / B / 07.24.13
RPT# 415-S-09b-2, 415-S-09c-8.3
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: SAVE THESE INSTRUCTIONS
INSTALLATION AND
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
SAFETY INFORMATION
!WARNING
If the information in these instructions are not followed
Please read entire manual before you install and use your
heater.
it is hot.
red.
If the glass is not kept clean permanent discolouration and / or
blemishes may result. Normally a hot re will clean the glass.
The most common reasons for dirty glass include: not using
suf cient fuel to get the appliance thoroughly hot, using green
or wet wood, closing the draft so far that there is insuf cient air
for complete combustion.
If it is necessary to clean the glass, buff lightly with a clean dry
cloth and non-abrasive cleaner.
DO NOT CLEAN GLASS WHEN HOT! Clean the glass after the rst 10 hours of operation with a
recommended appliance glass cleaner. Thereafter clean as required.
The glass is very strong but do not let burning fuel rest or fall against it and always close the door gently.
NEVER FORCE IT SHUT!
If the glass should ever crack or break while the re is burning, do not open the door until the re is out and do
not operate the appliance again until the glass has been replaced, available from your Authorized dealer. DO
5.3
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
!
WARNING
LA VITRE CHAUDE CAUSERA
DES BRÛLURES.
NE PAS TOUCHER LA VITRE
AVANT QU’ELLE AIT REFROIDI.
NE JAMAIS LAISSER LES
ENFANTS TOUCHER LA VITRE.
!
AVERTISSEMENT
H1.20
$10.00
MULTI-FUEL FURNACES
CERTIFIED UNDER CANADIANAND AMERICAN NATIONAL STANDARDS: UL 391 5th Ed 2010, UL 727 9th Ed 2006, CSA B366.1-M91, CSAB140.4-04, CSA B212-00,
CSA B415.1-10.
W415-1013 / B / 07.24.13
2
EN
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
2.1 DIMENSIONS 5
2.2 GENERAL INSTRUCTIONS 5
2.3 GENERAL INFORMATION 7
2.3.1 FEATURES 7
2.3.2 HEATING SPECIFICATIONS 7
2.3.3 ELECTRICAL SPECIFICATIONS 7
2.3.4 OPTIONAL MODULES 7
2.3.5 APPLICABLE STANDARDS 7
2.3.6 CALIFORNIA PROP65 7
2.4 RATING PLATE INFORMATION 7
3.0 INSTALLATION PLANNING 8
3.1 LOCATION AND CLEARANCES 8
3.2 OUTSIDE COMBUSTION AIR 8
4.1 CRATED UNIT CONTAINS 10
4.2 RECOMMENDED STEP 10
4.3 REMOVAL OF FURNACE FROM BASE OF SKID 11
4.4 CONFIGURING HMF150/200 AS LEFT OR RIGHT "RETURNAIR” (RA) 12
4.5 MOUNT MAIN ELECTRICAL HARNESS TO FURNACE 12
4.6 MOUNTING PRIMARYAIR CONTROL 13
4.7 SECONDARYAIR TUBES 14
4.8 DOOR HANDLE INSTALLATION 16
5.1 HYBRID HMF150/200 AS A"ADD ON" TO EXISTING FURNACE 18
5.2 HYBRID HMF150/200 AS A “STAND ALONE” WOOD FURNACE 23
5.3 HYBRID HMF150/200 AS ACOMBINATION “WOOD/OIL” FURNACE 25
5.4 HYBRID HMF150/200 AS A COMBINATION “WOOD/ELECTRIC” FURNACE 33
5.5 HYBRID HMF150/200 AS A “WOOD/OIL/ELECTRIC” FURNACE 36
6.1 FLUE / CHIMNEY FOR HMF150/200 IN CONFIGURATIONS 37
6.1.1 CONTROLLING DRAFT 37
6.2 VENTING CONFIGURATION FOR WOOD/OIL COMBINATION FURNACE 37
6.3 GENERAL PLENUMAND DUCTING - MINIMUM CLEARANCE TO COMBUSTIBLES 39
6.3.1 HMF150 SHIELDING SPECIFICATIONS 39
6.4 FLUE CONFIGURATION FOR "ADD ON" FURNACE CONFIGURATION 40
6.4.1 CONTROLLING DRAFT 40
6.4.2 MEASURING DRAFT 40
6.5 CONNECTING DUCTWORK/PLENUMS BETWEEN “ADD ON” FURNACE AND ORIGINAL FURNACE 40
6.6 EMBER STOP 41
6.7 CONNECTING A HMF FURNACE SYSTEM TO AIR CONDITIONING 42
6.7.1 SEASONAL DAMPER POSITIONS 43
6.7.2 DIMENSIONAL CONSIDERATIONS FOR BYPASS DUCT 44
6.7.3 INTERLOCKING DAMPER POSITIONS TO THE PRIMARYAIR CONTROL OF THE WOOD FURNACE 44
7.1 LOW VOLTAGE WIRING - THERMOSTAT 46
7.2 THERMOSTAT LOCATION 46
7.3 BLOWER BOX WIRING CONNECTIONS 46
7.3.1 SELECTING AIR CONDITIONING BLOWER SPEEDS 47
7.4 ELECTRIC SCHEMATICS - WOOD “ADD ON” 49
7.4.1 WOOD "ADD ON" CONFIGURATION 49
7.4.2 WOOD "ADD ON" WITH AIR CONDITIONING CONFIGURATION 50
7.5 ELECTRIC SCHEMATICS - WOOD ONLY FURNACE 51
7.5.1 WOOD ONLY CONFIGURATION 51
7.5.2 WOOD ONLY WITHAIR CONDITIONING CONFIGURATION 52
7.6 ELECTRIC SCHEMATICS - WOOD/ELECTRIC FURNACE 53
7.6.1 WOOD/ELECTRIC CONFIGURATION 53
7.6.2 WOOD/ELECTRIC WITH AIR CONDITIONING CONFIGURATION 54
7.7 ELECTRIC SCHEMATICS - WOOD/OIL FURNACE 55
7.7.1 WOOD/OIL FURNACE CONFIGURATION 55
7.7.2 WOOD/OIL FURNACE WITH AIR CONDITIONING CONFIGURATION 56
7.8 ELECTRIC SCHEMATICS - WOOD/OIL/ELECTRIC FURNACE 57
7.8.1 WOOD/OIL/ELECTRIC FURNACE CONFIGURATION 57
7.8.2 WOOD/OIL/ELECTRIC FURNACE WITH AIR CONDITIONING CONFIGURATION 58
8.0 GENERAL OPERATING INSTRUCTIONS 59
8.1 CONTROL SYSTEM - WOOD FURNACE 59
8.1.1 POWER OUTAGE OPERATION 59
8.2 CONTROL SYSTEM - SECONDARY FURNACE "ADD ON", "WOOD/OIL", "WOOD/ELECTRIC", "WOOD/OIL/ELECTRIC"
CONFIGURATIONS 60
8.3 CONTROL SYSTEM - SUMMER FAN/CONTINUOUS FAN (“ADD ON” SYSTEM) 60
8.4 OPERATING SOUNDS AND SMELLS 60
8.5 STARTING A FIRE 61
8.6 DRAFT CONTROL 62
8.7 FUEL LOADING AND BURN CYCLE 63
8.8 RE-LOADING THE APPLIANCE 63
8.9 FLASH FIRES 64
8.10 SMOKING 64
8.11 ASH REMOVAL PROCEDURES 64
8.12 INSPECTION OF HEAT EXCHANGERS, FLUESAND CHIMNEYS 65
W415-1013 / B / 07.24.13
3
EN
NOTE:
1.0 INSTALLATION OVERVIEW
HEAT EXCHANGER
(Section 9.8.1)
BLOWER MODULE
(Section 5.2)
BYPASS DAMPER
(Section 8.5)
ELECTRIC FURNACE
MODULE (Section 5.4) DOOR COMPONENT REPLACEMENT
(Section 9.6, 9.7)
OIL FURNACE MODULE
(Section 5.3) EMBER STOP
(Section 6.6)
SOLID FUEL FIREBOX
(Section 4.7)
RATING PLATE INFORMATION
(Section 2.4)
PRIMARY AIR CONTROL
(Section 4.6)
OUTSIDE COMBUSTION
AIR (Section 3.2)
CHIMNEY INSTALLATION
(Section 6.0)
INSTALLATION OVERVIEW
WOLFSTEEL LTD
TITLE:RATINGPLATELABEL
HMF150
REVISION:
DWG#: W385-0413E
DATE: 06.07.10
MAXIMUMSIZE: 8” x 12”
SILVERONBLACKBACKGROUND
MATERIAL: CLASSIIIA-2PERMANENT LABEL
SPECIFICATIONS: WATERPROOF,NONWATERSOLUBLEADHESIVECAPABLE OF WITHSTANDING25O F TEMPERATURES
SERIALNUMBERTO BE DESCENDING FROM HMF150
CAUTIONMINIMUMLETTER SIZE (18 POINT TYPE)AND 0.12” (8.64 POINT TYPE) FOR THE REMAINDER OF
THATWARNINGWITHVERTICAL SPACING BETWEEN LINES OF 0.046” (3.312 POINT TYPE).
LOG/FIRE WARNINGSYMBOL TO BE RED
W385-0413
HMF150
LISTEDSOLIDFUEL FIRED CENTRAL FURNACE
TESTEDTO:
CAN-CSAB366-1-M91/UL391 4th Ed 2006 (JULY2008) / UL 727 / CSA B140.4 / CSA B212
MODEL:HMF150
REPORTNO.:_
415-S-09-2_
CAUTION:
HOTWHILEINOPERATION.DONOTTOUCH.KEEPCHILDREN,CLOTHINGAND FURNITUREAWAY.
CONTACTMAYCAUSESKINBURNS.SEENAMEPLATEANDINSTRUCTIONS.
TECHNICALDATA
BLOWER/VENTILATEUR 1/3HP
ELECTRICALRATING/ 120V,10.3AMPS,
ALIMENTATIONELECTRIQUE 60Hz
EXTERNALSTATICPRESSURE/ 0.2”W.C.
PRESSIONSTATIQUEEXT. 0.2”C.E.
DRAFTPRESSURE/
WOODFLUE: MIN.0.4”W.C
OILFLUE: 0.2”W.C.
OILFURNACE-OILFIRING RATE: 0.66GALUS
-OILPRESSURE: 120PSI
-NOZZLE: 0.65-60°A
INSTALLATION-USEONLYINACCORDANCEWITHWOLFSTEELLTD’SINSTRUCTIONS. CONTACTLOCALBUILDING,FIRE OFFICIALSAND OTHERAGENCIES HAVINGLOCAL
JURISDICTIONABOUTRESTRICTIONSANDINSTALLATIONINSPECTIONINYOURAREA.
CHIMNEYTYPE:FOR“WOOD ONLY” FURNACE CONFIGURATION MINIMUM 6” (152mm) DIAMETER LISTED (UL103HT) RESIDENTIAL CHIMNEY. FOR “WOOD/OIL
COMBINATION”FURNACERECOMMENDEDMINIMUM 7”(178mm) DIAMETER LISTED (UL 103HT) RESIDENTIAL CHIMNEY.
DONOTCONNECTTHIS UNIT TO A CHIMNEY FLUE SERVING ANOTHERAPPLIANCE UNLESS USING IN A “ADD ON” CONFIGURATION WITH A PRE EXISITNG OIL
FURNACE-SEEMANUAL UNDER PLENUM AND INSTALLATION.
CHIMNEYCONNECTOR:6”(152mm) DIAMETER MINIMUM 24 GAUGE STEEL MINIMUM CLEARANCE FROM HORIZONTALCONNECTOR AND CEILING 18” (455mm).
SPECIALMETHODSAREREQUIRED WHENPASSINGA CHIMNEYTHROUGHAWALLOR CEILING.SEE INSTRUCTIONSANDBUILDINGCODES.
DONOTOBSTRUCTSPACE UNDER FURNACE. UNIT CAN BE INSTALLED ON COMBUSTIBLE SURFACE(WOOD SUBSTRATE ONLY – CARPETAND OTHER FLOOR
COVERINGSTOBEREMOVED) PROVIDING EMBER STOP SHIELD (SEE MANUAL) INSTALLED BETWEEN FURNACEAND FLOOR AND MINIMUM 1 ¼” AIR GAP
MAINTAINEDBETWEENFURNACEAND FLOOR.
FUEL:FORUSEWITHSOLIDWOODFUELONLY.DONOTUSEGRATEOR ELEVATEFIRE. BUILD WOOD FIREDIRECTLY ON HEARTH.
AUTHORIZEDMODULESFORCONNECTIONTOHMF150FURNACE:
BLOWERBOXMODULE- HMFK-BMP33
ELECTRICFURNACEMODULE- HMFK-EF20
OILFURNACEMODULES- HMFK-OFRF40, HMFK-OFAFG
DHWPREHEATMODULE- HMFK-DHW
“ADDON”FURNACEMODULE - HMFK-ADDON
THESEARETHEONLYAUTHORIZED COMPONENTS THAT MAY BEATTACHED TO THE HMF150 FURNACE ASIDE FROM CONNECTIONTO FORCED AIR SYSTEM
RETURNANDSUPPLYPLENUMS. MODULES MUST BE INSTALLEDTO MANUFACTURERS INSTRUCTIONS POSTED IN THE INSTALLATION/OWNERSMANUAL
ACCOMPANYINGHMF150ANDINSTRUCTIONADDENDUMS INCLUDED WITH EACH MODULE.
THEHMF150FURNACEIS CERTIFIED FOR SERIES CONNECTIONTO THE SUPPLY PLENUM OUTLET ONLYOF A GAS FIRED, OILFIRED, OR ELECTRIC FURNACE WHEN
USEDASANWOOD FURNACE “ADD-ON”.
DONOTCONNECTTHIS FURNACE TOA CHIMNEY SERVICE A GASFURNACE.
DONOTCONNECTDUCTWORK SO THAT REVERSE FLOW IS POSSIBLE.
DONOTRELOCATEOR BYPASSANY OF THE SAFETY CONTROLS IN THE ORIGINAL FURNACE INSTALLATION (”ADD ON” CONFIGURATION).
CAUTION:THISAPPLIANCE MUST BE INSTALLED BY AQUALIFIED INSTALLER. USE OF UNAUTHORIZED COMPONENTS OR FAILURE TO COMPLYWITH
INSTALLATIONINSTRUCTIONSWILLRESULTIN VOIDED WARRANTY.
WARNING:RISKOF SMOKE SPILLAGE. OPERATE ONLYWITH FIRING AND ASH REMOVAL DOORTIGHTLY CLOSED. DO NOT OVERFIRE.
IFHEATERORCHIMNEY CONNECTORS GLOW,YOU ARE OVERFIRING – IMMEDIATELY TURN OFF THERMOSTATAND ENSURE PRIMARY SHUTTER FIRING AND ASH
REMOVALDOORARECLOSED.
SEEMANUALFOROPERATIONOFWOODFURNACEIFELECTRICALPOWERHAS BEEN INTERRUPTED.
THEHEATEXCHANGER,FLUE PIPE AND CHIMNEY MUSTBE INSPECTED FREQUENTLY AND CLEANED REGULARLY TOREMOVE ACCUMULATED CREOSOTE AND
ASH.UNDERCERTAINCONDITIONS OF USE, CREOSOTE BUILDUP MAYOCCUR RAPIDLY. ENSURE THATTHE HEAT EXCHANGER, FLUE PIPE AND CHIMNEYARE
CLEANEDATENDOF BURNING SEASON, THIS HELPSTO MINIMIZE CORROSION IN THE SUMMER MONTHS. THE APPLIANCE, FLUE PIPE AND CHIMNEY MUST BE
MAINTAINEDINGOODCONDITION. UNSAFE TO FIRE WITH WOOD ABOVETOP OF REFRACTORY BRICK INSIDE COMBUSTIBLE CHAMBER.
REPLACEALLCRACKEDOR BROKEN FIRE BRICK AND TOPBAFFLES.
LOADFUELCAREFULLYOR DAMAGE MAYRESULT.
DONOTATTEMPTTO LIGHT AFIRE IF THERE IS AN OIL VAPOUR PRESENT.
DONOTUSECHEMICALS OR FLUIDS TO START THE FIRE.
DONOTBURNGARBAGE,GASOLINE,NAPHTA,ENGINE OIL OR OTHERINAPPROPRIATEMATERIALS.
DONOTSTOREFUEL OR COMBUSTIBLE MATERIAL WITHIN INSTALLATIONCLEARANCES OF THE APPLIANCE.
DONOTUSETHIS FURNACE WITHOUTDUCTS – SEE MANUAL FOR ALLOWABLECONFIGURATION.
CAUTION:USESUPPLYWIRESSUITABLEFOR167°F/75°C.SEEINSTRUCTIONMANUALFORELECTRICALDIAGRAM.
CAUTION:REPLACEGLASS ONLY WITH CERAMIC GLASS.
DANGER:RISKOFELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT - DISCONNECT POWER FROM BOTH FURNACES IN A“ADD ON”
CONFIGURATION.
MAYBEADDEDONTOA FURNACE HAVINGA RATINGAS SHOWN ON THE ORIGINAL NAME PLATEBETWEEN:
.:0,1,080$1'.:0$;,080)25(/(&75,&)851$&(
0,1,080$1'0$;,08086*3+)252,/)851$&(
0,1,080$1'0$;,080%78+)25*$6)851$&(
CAUTION:MAINTAINCOMBUSTIONAIR SUPPLYTO BOTH FURNACES. AIRSTARVATIONISDANGEROUS(SEE MANUAL UNDER“OUTSIDE COMBUSTION AIR”).
FOR“ADDON”INSTALLATIONREFER TO MANUFACTURESINSTRUCTIONS FROM ORIGINAL FURNACE FOR INFORMATIONON MINIMUM DUCT SIZING,ALLOWABLE
DUCTOPENINGSINFURNACE CASINGAND ELECTRIC DIAGRAMS AND INFORMATION.
OPERATEORIGINALFURNACE(ELECTRIC,OIL, GAS) OF A“ADD ON” CONFIGURATION PERIODICALLYTO ENSURE IT WILL OPERATESATISFACTORILYWHEN NEEDED.
6ft
6” 1”
1.25”
MODELNO. SERIALNO.
MADEINCANADA WITH DOMESTICAND IMPORTED PARTS BY:
WOLFSTEELLTD.
24NAPOLEONROAD, BARRIE, ON, L4M4Y8 CANADA
18”
26”
26”
17”
14”AND“S”
1.25”
48”
“S”
14”
NOTE:
“S”=MINIMUM24”SERVICECLEARANCEREQUIRED
REFERTOSECTION6.0OFTHE INSTALLATIONAND OPERATING INSTRUCTION MANUAL.
WOLFSTEEL LTD
TITLE:RATINGPLATELABEL
HMF150
REVISION:
DWG#: W385-0413E
DATE: 06.07.10
MAXIMUMSIZE: 8” x 12”
SILVERONBLACKBACKGROUND
MATERIAL: CLASSIIIA-2PERMANENT LABEL
SPECIFICATIONS: WATERPROOF,NONWATERSOLUBLEADHESIVECAPABLE OF WITHSTANDING25O F TEMPERATURES
SERIALNUMBERTO BE DESCENDING FROM HMF150
CAUTIONMINIMUMLETTER SIZE (18 POINT TYPE)AND 0.12” (8.64 POINT TYPE) FOR THE REMAINDER OF
THATWARNINGWITHVERTICAL SPACING BETWEEN LINES OF 0.046” (3.312 POINT TYPE).
LOG/FIRE WARNINGSYMBOL TO BE RED
W385-0413
HMF150
LISTEDSOLIDFUEL FIRED CENTRAL FURNACE
TESTEDTO:
CAN-CSAB366-1-M91/UL391 4th Ed 2006 (JULY2008) / UL 727 / CSA B140.4 / CSA B212
MODEL:HMF150
REPORTNO.:_
415-S-09-2_
CAUTION:
HOTWHILEINOPERATION.DONOTTOUCH.KEEPCHILDREN,CLOTHINGAND FURNITUREAWAY.
CONTACTMAYCAUSESKINBURNS.SEENAMEPLATEANDINSTRUCTIONS.
TECHNICALDATA
BLOWER/VENTILATEUR 1/3HP
ELECTRICALRATING/ 120V,10.3AMPS,
ALIMENTATIONELECTRIQUE 60Hz
EXTERNALSTATICPRESSURE/ 0.2”W.C.
PRESSIONSTATIQUEEXT. 0.2”C.E.
DRAFTPRESSURE/
WOODFLUE: MIN.0.4”W.C
OILFLUE: 0.2”W.C.
OILFURNACE-OILFIRING RATE: 0.66GALUS
-OILPRESSURE: 120PSI
-NOZZLE: 0.65-60°A
INSTALLATION-USEONLYINACCORDANCEWITHWOLFSTEELLTD’SINSTRUCTIONS. CONTACTLOCALBUILDING,FIRE OFFICIALSAND OTHERAGENCIES HAVINGLOCAL
JURISDICTIONABOUTRESTRICTIONSANDINSTALLATIONINSPECTIONINYOURAREA.
CHIMNEYTYPE:FOR“WOOD ONLY” FURNACE CONFIGURATION MINIMUM 6” (152mm) DIAMETER LISTED (UL103HT) RESIDENTIAL CHIMNEY. FOR “WOOD/OIL
COMBINATION”FURNACERECOMMENDEDMINIMUM 7”(178mm) DIAMETER LISTED (UL 103HT) RESIDENTIAL CHIMNEY.
DONOTCONNECTTHIS UNIT TO A CHIMNEY FLUE SERVING ANOTHERAPPLIANCE UNLESS USING IN A “ADD ON” CONFIGURATION WITH A PRE EXISITNG OIL
FURNACE-SEEMANUAL UNDER PLENUM AND INSTALLATION.
CHIMNEYCONNECTOR:6”(152mm) DIAMETER MINIMUM 24 GAUGE STEEL MINIMUM CLEARANCE FROM HORIZONTALCONNECTOR AND CEILING 18” (455mm).
SPECIALMETHODSAREREQUIRED WHENPASSINGA CHIMNEYTHROUGHAWALLOR CEILING.SEE INSTRUCTIONSANDBUILDINGCODES.
DONOTOBSTRUCTSPACE UNDER FURNACE. UNIT CAN BE INSTALLED ON COMBUSTIBLE SURFACE(WOOD SUBSTRATE ONLY – CARPETAND OTHER FLOOR
COVERINGSTOBEREMOVED) PROVIDING EMBER STOP SHIELD (SEE MANUAL) INSTALLED BETWEEN FURNACEAND FLOOR AND MINIMUM 1 ¼” AIR GAP
MAINTAINEDBETWEENFURNACEAND FLOOR.
FUEL:FORUSEWITHSOLIDWOODFUELONLY.DONOTUSEGRATEOR ELEVATEFIRE. BUILD WOOD FIREDIRECTLY ON HEARTH.
AUTHORIZEDMODULESFORCONNECTIONTOHMF150FURNACE:
BLOWERBOXMODULE- HMFK-BMP33
ELECTRICFURNACEMODULE- HMFK-EF20
OILFURNACEMODULES- HMFK-OFRF40, HMFK-OFAFG
DHWPREHEATMODULE- HMFK-DHW
“ADDON”FURNACEMODULE - HMFK-ADDON
THESEARETHEONLYAUTHORIZED COMPONENTS THAT MAY BEATTACHED TO THE HMF150 FURNACE ASIDE FROM CONNECTIONTO FORCED AIR SYSTEM
RETURNANDSUPPLYPLENUMS. MODULES MUST BE INSTALLEDTO MANUFACTURERS INSTRUCTIONS POSTED IN THE INSTALLATION/OWNERSMANUAL
ACCOMPANYINGHMF150ANDINSTRUCTIONADDENDUMS INCLUDED WITH EACH MODULE.
THEHMF150FURNACEIS CERTIFIED FOR SERIES CONNECTIONTO THE SUPPLY PLENUM OUTLET ONLYOF A GAS FIRED, OILFIRED, OR ELECTRIC FURNACE WHEN
USEDASANWOOD FURNACE “ADD-ON”.
DONOTCONNECTTHIS FURNACE TOA CHIMNEY SERVICE A GASFURNACE.
DONOTCONNECTDUCTWORK SO THAT REVERSE FLOW IS POSSIBLE.
DONOTRELOCATEOR BYPASSANY OF THE SAFETY CONTROLS IN THE ORIGINAL FURNACE INSTALLATION (”ADD ON” CONFIGURATION).
CAUTION:THISAPPLIANCE MUST BE INSTALLED BY AQUALIFIED INSTALLER. USE OF UNAUTHORIZED COMPONENTS OR FAILURE TO COMPLYWITH
INSTALLATIONINSTRUCTIONSWILLRESULTIN VOIDED WARRANTY.
WARNING:RISKOF SMOKE SPILLAGE. OPERATE ONLYWITH FIRING AND ASH REMOVAL DOORTIGHTLY CLOSED. DO NOT OVERFIRE.
IFHEATERORCHIMNEY CONNECTORS GLOW,YOU ARE OVERFIRING – IMMEDIATELY TURN OFF THERMOSTATAND ENSURE PRIMARY SHUTTER FIRING AND ASH
REMOVALDOORARECLOSED.
SEEMANUALFOROPERATIONOFWOODFURNACEIFELECTRICALPOWERHAS BEEN INTERRUPTED.
THEHEATEXCHANGER,FLUE PIPE AND CHIMNEY MUSTBE INSPECTED FREQUENTLY AND CLEANED REGULARLY TOREMOVE ACCUMULATED CREOSOTE AND
ASH.UNDERCERTAINCONDITIONS OF USE, CREOSOTE BUILDUP MAYOCCUR RAPIDLY. ENSURE THATTHE HEAT EXCHANGER, FLUE PIPE AND CHIMNEYARE
CLEANEDATENDOF BURNING SEASON, THIS HELPSTO MINIMIZE CORROSION IN THE SUMMER MONTHS. THE APPLIANCE, FLUE PIPE AND CHIMNEY MUST BE
MAINTAINEDINGOODCONDITION. UNSAFE TO FIRE WITH WOOD ABOVETOP OF REFRACTORY BRICK INSIDE COMBUSTIBLE CHAMBER.
REPLACEALLCRACKEDOR BROKEN FIRE BRICK AND TOPBAFFLES.
LOADFUELCAREFULLYOR DAMAGE MAYRESULT.
DONOTATTEMPTTO LIGHT AFIRE IF THERE IS AN OIL VAPOUR PRESENT.
DONOTUSECHEMICALS OR FLUIDS TO START THE FIRE.
DONOTBURNGARBAGE,GASOLINE,NAPHTA,ENGINE OIL OR OTHERINAPPROPRIATEMATERIALS.
DONOTSTOREFUEL OR COMBUSTIBLE MATERIAL WITHIN INSTALLATIONCLEARANCES OF THE APPLIANCE.
DONOTUSETHIS FURNACE WITHOUTDUCTS – SEE MANUAL FOR ALLOWABLECONFIGURATION.
CAUTION:USESUPPLYWIRESSUITABLEFOR167°F/75°C.SEEINSTRUCTIONMANUALFORELECTRICALDIAGRAM.
CAUTION:REPLACEGLASS ONLY WITH CERAMIC GLASS.
DANGER:RISKOFELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT - DISCONNECT POWER FROM BOTH FURNACES IN A“ADD ON”
CONFIGURATION.
MAYBEADDEDONTOA FURNACE HAVINGA RATINGAS SHOWN ON THE ORIGINAL NAME PLATEBETWEEN:
.:0,1,080$1'.:0$;,080)25(/(&75,&)851$&(
0,1,080$1'0$;,08086*3+)252,/)851$&(
0,1,080$1'0$;,080%78+)25*$6)851$&(
CAUTION:MAINTAINCOMBUSTIONAIR SUPPLYTO BOTH FURNACES. AIRSTARVATIONISDANGEROUS(SEE MANUAL UNDER“OUTSIDE COMBUSTION AIR”).
FOR“ADDON”INSTALLATIONREFER TO MANUFACTURESINSTRUCTIONS FROM ORIGINAL FURNACE FOR INFORMATIONON MINIMUM DUCT SIZING,ALLOWABLE
DUCTOPENINGSINFURNACE CASINGAND ELECTRIC DIAGRAMS AND INFORMATION.
OPERATEORIGINALFURNACE(ELECTRIC,OIL, GAS) OF A“ADD ON” CONFIGURATION PERIODICALLYTO ENSURE IT WILL OPERATESATISFACTORILYWHEN NEEDED.
6ft
6” 1”
1.25”
MODELNO. SERIALNO.
MADEINCANADA WITH DOMESTICAND IMPORTED PARTS BY:
WOLFSTEELLTD.
24NAPOLEONROAD, BARRIE, ON, L4M4Y8 CANADA
18”
26”
26”
17”
14”AND“S”
1.25”
48”
“S”
14”
NOTE:
“S”=MINIMUM24”SERVICECLEARANCEREQUIRED
REFERTOSECTION6.0OFTHE INSTALLATIONAND OPERATING INSTRUCTION MANUAL.
9.0 MAINTENANCE 66
9.1 RUN-AWAY OR CHIMNEY FIRE 66
9.2 FIRE EXTINGUISHERS AND SMOKE DETECTORS 66
9.3 GLASS AND GASKET REPLACEMENT 66
9.4 FIREBRICKS AND BAFFLES 67
9.5 SELECTING WOOD 67
9.6 GLASS REPLACEMENT 69
9.7 INSULATION INSERT REPLACEMENT 69
9.8 CREOSOTE FORMATION AND REMOVAL 70
9.8.1 MAINTENANCE OF THE EXCHANGERS 71
9.8.2 CHIMNEY MAINTENANCE 71
9.9 FILTERS 72
9.10 BLOWER MOTOR LUBRICATION 72
9.11 DOOR GASKET MAINTENANCE 72
9.12 CARE OF GLASS (IF EQUIPPED) 72
!
WARNING
H68.1
RANTY. IT MAY ALSO CREATE A HAZARDOUS INSTALLATION. READ THROUGH THESE INSTRUC-
THROUGHOUT YOUR PROJECT.
W415-1013 / B / 07.24.13
4
EN
2.0 INTRODUCTION
!
WARNING
H3.2
•
• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance
according to operating instructions could cause re or injury.
• Risk of burns. The appliance should be turned off and cooled before servicing.
• Do not operate without fully assembling all components.
• Do not install damaged, incomplete or substitute components.
• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges
may be sharp.
• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns.Aphysical barrier is recommended if
there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety
gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
• Clothing or other ammable material should not be placed on or near the appliance.
• Due to high temperatures, the appliance should be located out of traf c and away from furniture and draperies.
• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the oor.
• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the appli-
ance and venting system are kept clean. The appliance and its venting system should be inspected before use
and at least annually by a quali ed service person. More frequent cleaning may be required due to excessive
lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
• Under no circumstances should this appliance be modi ed.
• Do not use this appliance if any part has been under water. Immediately call a quali ed service technician to
inspect the appliance and to replace any part of the control system and any gas control which has been under
water.
• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass
should be done by a licensed or quali ed service person.
• Do not strike or slam shut the appliance glass door.
• Only doors / optional fronts certi ed with the unit are to be installed on the appliance.
• Keep the packaging material out of reach of children and dispose of the material in a safe manner.As with all
plastic bags, these are not toys and should be kept away from children and infants.
• If the appliance is not properly installed, a house re may result. Do not expose the appliance to the elements
(ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance
is used.
• The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as re-
quired.
• The appliance is designed to burn natural wood only. Do not burn treated wood, coal, charcoal, coloured paper,
cardboard, solvents or garbage. This appliance has not been tested with an unvented gas log set. To reduce
risk of re or injury, do not install an unvented gas log set into the appliance.
• Do not start a re with chemicals or uids such as gasoline, engine oil, etc.
• Operate only with the doors tightly closed.
• Do not let the appliance become hot enough for any part to glow red.
• Higher ef ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as com-
pared to softwoods or too green or freshly cut hardwoods. Burning wet unseasoned wood can cause excessive
creosote accumulation. When ignited it can cause a chimney re that may result in a serious house re.
• Do not use elevated grate or otherwise raise the re.
• Do not store the wood within appliance installation clearances or within the space required for re-fueling and
ash removal.
• Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to
smoke spillage in your home.
W415-1013 / B / 07.24.13
5
EN
2.1 DIMENSIONS
2.2 GENERAL INSTRUCTIONS
12
15
16
"
51
1
4
"
5"
30
1
4
"
10
1
4
"
31
13
16
"
7
78
"
20
1
16
"
46
3
16
"
14
3
8
"
24"
12
1
8
"
19
1
2
"
25
5
16
"
3
11
16
"
29
1
8
"
5
1
16
"
(495mm)
(308mm)
(365mm)
(94mm)
(129mm)
(643mm)
(610mm)
(740mm) (127mm)
(1302mm)
(329mm)
(768mm)
(260 mm)
(1173mm)
(510mm)
(200mm)
HMF150 31 13/16 '' (808mm)
HMF200 38 13/16'' (986mm)
!
WARNING
H68.2
AUTHORITY HAVING JURISDICTION AND FOLLOW THEIR GUIDELINES.
IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.
DO NOT EXPOSE THE APPLIANCE TO THE ELEMENTS (EX. RAIN, ETC.) AND KEEP THE APPLIANCE
DRY AT ALL TIMES. WET INSULATION WILL PRODUCE AN ODOUR WHEN THE APPLIANCE IS USED.
(1219MM) FROM THE FRONT OF THE APPLIANCE.
UNITED STATES), OR WITH THE CURRENT CSA C22.1 CANADIAN ELECTRIC CODE (IN CANADA).
W415-1013 / B / 07.24.13
6
EN
AIR FLOW
CIRCULATION AND
HEAT TRANSFER
COMBUSTION AIR FLOW
W415-1013 / B / 07.24.13
7
EN
2.3 GENERAL INFORMATION
2.3.1 FEATURES
2.3.2 HEATING SPECIFICATIONS
IMPORTANT
Differences in chimney height and draft may lower overall burn times.
Approximate Heating Capacity up to 2,000 square feet (167.23m2) for HMF150 and 3,000 square feet
(278.71m2) for HMF200 (Will vary with the home's oor plan, insulation and outside temperature).
Maximum burn time up to 12 hours (HMF150), 18 hours (HMF200).
Average BTU Output per hour 70,000 - 85,000 (HMF150), 95,000 - 110,000 (HMF200).
Oil furnace module up to 91,000 BTU input.
Electric furnace up to 20 Kw (HMF150), 25 Kw (HMF200).
2.3.3 ELECTRICAL SPECIFICATIONS
Fully congured furnace 13.3 amps, 120 V, when Beckett oil burner is not used in multi furnace conguration.
Fully congured furnace 17.4 amps, 120 V, when Beckett oil burner is used in multifurnace conguration.
(Optional electric furnace module’s up to 85 amps.)
2.3.4 OPTIONAL MODULES
• Maximum log length of 24" (610mm) (HMF150),
and 30” (762mm) (HMF200)
• Long burn time - up to 12 hours (HMF150), 18
hours (HMF200)
• Automatic control with thermostat
• Large rebox capacity
• Outside air for combustion
• Choice of glass door for radiant heat through front
of furnace, or solid door to provide more heating
through exchange surfaces
• Firebrick lining for rebox creates kiln like tempera-
tures for maximum efciency and low emissions
2.3.5 APPLICABLE STANDARDS
2.3.6 CALIFORNIA PROP65
Use of this product may produce smoke which contains chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Rating plate is located on furnace side panel without the return air opening.
2.4 RATING PLATE INFORMATION
• Glass Door HMFK-GLASS, Solid Door HMFK-SOLID
• “Add On” Furnace Module HMFK-ADDON
• Blower Box Module HMFK-BMP50-1
• HMF/Gas Transition Module HMFK-GT
• Electric Furnace Module HMFK-EF15, -EF18, - EF20 (HMF150), HMFK-EF18, -EF20, -EF25 (HMF200)
• Oil Furnace Module HMFK-CMBCH-1 (HMF150), HMFK-CCH200 (HMF200), HMFK-OFRF40,
HMFK-OFBNX, HMFK-WMO
• Bi Energy Module (Quebec) HMFK-BIEK
Certication Standards and Installation Codes:
UL391
UL727
CSAB366.1-M91
CSAB140.4-04
CSAB212-00
CSAB415.1-10
CSAB365-01 (R2006)
CSAB139-09
NFPA211
CSA22.1
CAN/CSA-C22.2 NO.0-M91
CAN/CSA-C22.2 NO.3-M1986
ANSI/NF NO.70
H3.30
WARNING !
!
W415-1013 / B / 07.24.13
8
EN
The Napoleon HMF150/200 may take outside combustion air directly into the appliance through a 4" (102mm)
inlet collar at the back of the unit. This inlet is to supply combustion air for the HMF150/200 Wood Furnace
only.
Secure and seal the intake liners to the collars using 3 sheet metal screws, and high temperature sealant.
Insulating the intake liners is recommended in colder climates to prevent condensation from occurring.
For detailed clearance to combustibles, see Section 6.0 for plenum and consideration of venting location.
3.0 INSTALLATION PLANNING
3.1 LOCATION AND CLEARANCES
3.2 OUTSIDE COMBUSTION AIR
H3.32
WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.
KEEP HAND TOOLS IN GOOD CONDITION, SHARPEN CUTTING EDGES AND MAKE SURE TOOL
HANDLES ARE SECURE.
H3.33
FOR HMF150 DO NOT INSTALL INTO ANYAREA HAVING A HEIGHT LESS THAN 6 FEET 3 INCHES (1.9M)
SECTION 6.3.
THE CHIMNEY.
H3.34
DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES. EXHAUST PRODUCTS OF GASOLINE
DO NOT DRAW OUTSIDE
WHERE OTHER HEATING APPLIANCES OR FANS AND CHIMNEYS EXHAUST OR UTILIZE AIR.
REVERSAL.
CAN ALSO SET OFF SMOKE ALARMS.
NEGATIVE PRESSURE WITHIN YOUR HOME MAY INADVERTENTLY AFFECT YOUR APPLIANCE.
STRONGLY INFLUENCE NEGATIVE PRESSURE IN THE HOUSE.
SUFFICIENTLY SHIELDED FROM PREVAILING WINDS TO PREVENT FROM REVERSING IN THE VENT
SYSTEM.
W415-1013 / B / 07.24.13
9
EN
W385-0413E/07.14.10
LISTEDSOLIDFUEL FIRED CENTRAL FURNACE
TESTEDTO:
CAN-CSAB366-1-M91/UL391 4th Ed 2006 (JULY2008) / UL 727 / CSA B140.4 / CSA B212
MODEL:HMF150
REPORTNO.:_
415-S-09-2
CAUTION:
HOTWHILEINOPERATION.DONOTTOUCH.KEEPCHILDREN,CLOTHINGAND
FURNITUREAWAY.CONTACTMAYCAUSESKINBURNS.SEENAMEPLATEAND
INSTRUCTIONS.
TECHNICALDATA
BLOWERMOTOR 1/3 HP
ELECTRICALRATING 120V,11AMPS,60Hz
ELECTRICFURNACEMODULE220V,84 AMPS
EXTERNALSTATICPRESSURE 0.2”W.C., 0.2”C.E.
DRAFTPRESSURE
WOODFLUE:MIN.0.04“ W.C.TO MAX. 0.06” W.C.
OILFLUE:MIN.0.02”W.C.TO MAX. 0.04” W.C.
OILFURNACEMAX.FIRINGRATE91,000 BTU INPUT
AS SHIPPED:- OIL PRESSURE: 120 PSI
-NOZZLE: 0.65-60°A
-NO.2FURNACEOIL
INSTALLATIONUSEONLYINACCORDANCEWITHWOLFSTEELLTD’SINSTRUCTIONS.CONTACTLOCALBUILDINGORFIRE OFFICIALSOR OTHERAUTHORITIES HAVING
JURISDICTIONABOUTRESTRICTIONSANDINSTALLATIONINSPECTIONINYOURAREA.
CAUTION:THISAPPLIANCE MUST BE INSTALLED BYA QUALIFIED INSTALLER. USE OF UNAUTHORIZED COMPONENTS OR FAILURE TO COMPLYWITH INSTALLA-
TIONINSTRUCTIONSWILLRESULT IN VOIDED WARRANTY.
CHIMNEYTYPE:FOR“WOOD ONLY” FURNACE CONFIGURATIONMINIMUM 6” (152mm) DIAMETER LISTED (UL 103HT) RESIDENTIAL CHIMNEY. FOR “WOOD/OIL
COMBINATION”FURNACERECOMMENDEDMINIMUM 7”(178mm) DIAMETER LISTED (UL 103HT) RESIDENTIALCHIMNEY.
CHIMNEYCONNECTOR:6”(152mm) DIAMETER MINIMUM 24 GAUGE STEEL MINIMUM CLEARANCE FROM HORIZONTALCONNECTOR AND CEILING 18” (455mm).
SPECIALMETHODSAREREQUIRED WHENPASSINGA CHIMNEYTHROUGHAWALLOR CEILING.SEE INSTRUCTIONSANDBUILDINGCODES.
DONOTCONNECTTHISUNITTO A CHIMNEYFLUE SERVINGANOTHERAPPLIANCE. EXCEPTION“ADDON”CONFIGURATIONWITHANOILFURNACE REFERTO MANUAL.
DONOTCONNECTTHIS FURNACE TOA CHIMNEY SERVICE A GAS APPLIANCE.
FUEL:FORUSEWITHSOLIDWOODFUELONLY.DONOTUSEGRATEOR ELEVATEFIRE. BUILD WOODFIRE DIRECTLY ON HEARTH.
LOADFUELCAREFULLYOR DAMAGE MAY
RESULT.
OILFURNACEMODULENO.2FURNACE OIL
DANGER:RISKOF FIRE OR EXPLOSION.
DONOTATTEMPTTO LIGHTA FIRE IF THERE IS AN OIL VAPOUR PRESENT.
DONOTUSECHEMICALS OR FLUIDS TO STARTTHE FIRE.
DONOTBURNGARBAGE,GASOLINE,NAPHTA,ENGINE OIL OROTHER INAPPROPRIATEMATERIALS.
DONOTSTOREFUEL OR COMBUSTIBLE MATERIALWITHIN INSTALLATION CLEARANCES OF THE APPLIANCE.
DONOTUSETHIS FURNACEWITHOUT DUCTS – SEE MANUAL FOR ALLOWABLECONFIGURATION.
WARNING:
RISKOFSMOKESPILLAGE. OPERATE ONLYWITH FIRING AND ASHPIT DOOR TIGHTLY CLOSED. DO NOTOVERFIRE.
IFHEATERORCHIMNEY CONNECTORS GLOW,YOU ARE OVERFIRING – IMMEDIATELY TURN OFF THERMOSTATAND
ENSUREPRIMARYSHUTTERFIRING AND ASHPIT DOORARE CLOSED.
CAUTION:MAINTAINCOMBUSTIONAIR SUPPLYTO BOTH FURNACES. AIRSTARVATIONISDANGEROUS(SEEMANUAL UNDER “OUTSIDE COMBUSTION AIR”.
THEHMF150FURNACEMAY BE CONNECTED TO DUCTWORK (SUPPLYSIDE – SEE MANUAL) OF ANOTHER FURNACE WHEN USED AS AN WOOD FURNACE “ADD-ON”.
CERTIFIEDFORSERIESCONNECTIONTO THE SUPPLY PLENUMOUTLET ONLY OF AGAS FIRED, OIL FIRED, OR ELECTRIC FURNACE.
DONOTCONNECTDUCTWORK SO THAT REVERSE FLOW IS POSSIBLE.
FOR“ADDON”INSTALLATIONREFER TO MANUFACTURESINSTRUCTIONS FROM ORIGINAL FURNACEFOR INFORMAITON ON MINIMUM DUCT SIZING,ALLOWABLE
DUCTOPENINGSINFURNACECASING AND ELECTRIC DIAGRAMS ANDINFORMATION.
DONOTRELOCATEOR BYPASSANY OF THE SAFETY CONTROLS IN THE ORIGINAL FURNACE INSTALLATION (“ADD ON” CONFIGURATION).
DONOTOBSTRUCTSPACE UNDER FURNACE. UNIT CAN BE INSTALLEDON COMBUSTIBLE SURFACE (WOOD SUBSTRATE ONLY – CARPETAND OTHER FLOOR
COVERINGSTOBEREMOVED) PROVIDING EMBER STOP SHIELD (SEE MANUAL) INSTALLEDBETWEEN FURNACE AND FLOOR AND MINIMUM 11/4” AIR GAP
MAINTAINEDBETWEENFURNACEAND FLOOR.
INCASEOFPOWERFAILURE: PUSHDOWNONTHE CONTROL ARM OF THE PRIMARYAIR CONTROL AND LOCK IT DOWN USING ROTATINGCLASP. TOAVOID
EXCESSIVEHEATBEINGTRAPPED IN DUCT WORK ENSUREALL RETURN AND SUPPLYAIR REGISTERS ARE NOT BLOCKED BY OBJECTS OR DEBRIS AND ALL DUCT
CONTROLDAMPERSARESET OPEN. SEEMANUALFOROPERATIONOFWOODFURNACEIFELECTRICALPOWERHAS BEEN INTERRUPTED.
OPERATEORIGINALFURNACE(ELECTRIC,OIL, GAS) OFA “ADD ON” CONFIGURATION PERIODICALLYTO ENSURE IT WILLOPERATE SATISFACTORILYWHEN NEEDED.
THEHEATEXCHANGER,FLUE PIPEAND CHIMNEY MUST BE INSPECTED FREQUENTLY AND CLEANED REGULARLYTO REMOVE ACCUMULATED CREOSOTE AND
ASH.UNDERCERTAINCONDITIONS OF USE, CREOSOTE BUILDUP MAYOCCUR RAPIDLY. ENSURETHAT THE HEAT EXCHANGER, FLUE PIPE AND CHIMNEYARE
CLEANEDATENDOFBURNING SEASON, THIS HELPS TO MINIMIZE CORROSION IN THE SUMMER MONTHS. THE APPLIANCE, FLUE PIPE AND CHIMNEY MUST BE
MAINTAINEDINGOODCONDITION. UNSAFE TO FIRE WITH WOODABOVE TOP OF REFRACTORY BRICK INSIDE COMBUSTIBLE CHAMBER.
USESUPPLYWIRESSUITABLEFOR167°F/75°C.SEEINSTRUCTIONMANUALFORELECTRICALDIAGRAM.
DANGER:RISKOFELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT. FOR MORE INFORMATION REFERTO OWNER’S MANUAL.
CAUTION:TWOSOURCESOF ELECTRICAL ENERGY PRESENT IN ELECTRIC FURNACEMODULE - DISCONNECT 220V SUPPLYTO MODULE AND 120V SUPPLYTO
HMF150FURNACEBEFORESERVICING.
REPLACEALLCRACKEDOR BROKEN FIRE BRICKAND TOP BAFFLES. REPLACEGLASSONLYWITH CERAMIC GLASS.
AUTHORIZEDMODULESFORCONNECTIONTOHMF150FURNACE:BLOWER BOX MODULE - HMFK-BMP33, ELECTRIC FURNACE MODULE-HMFK-EF20, OIL FURNACE
MODULES-HMFK-OFRF40,HMFK-OFAFG, DHW PREHEATMODULE - HMFK-DHW, “ADD ON” KIT - HMFK-ADDON
THESEARETHEONLYAUTHORIZED COMPONENTS THAT MAYBE ATTACHED TO THE HMF150 FURNACEASIDE FROM CONNECTION TO FORCED AIR SYSTEM
RETURNANDSUPPLYPLENUMS.MODULES MUST BE INSTALLED TO MANUFACTURERS INSTRUCTIONS POSTED IN THE INSTALLATION/OWNERSMANUAL ACCOMPA-
NYINGHMF150ANDINSTRUCTION ADDENDUMS INCLUDED WITH EACH MODULE.
HMF150CONFIGUREDASAN “ADD ON”:
MAYBEADDEDONTOA FURNACEHAVING A RATINGAS SHOWN ON THE ORIGINAL NAMEPLATE BETWEEN:
.:0,1,080$1'.:0$;,080)25(/(&75,&)851$&(
0,1,080$1'0$;,08086*3+)252,/)851$&(,1387
0$;,080%78+)25*$6)851$&(,1387
REFERTOOWNERSMANUAL
WOLFSTEELLTD.
24NAPOLEONROAD, BARRIE,ON, L4M 4Y8 CANADA
18”
MAX16”
CLEARANCETOCOMBUSIBLES
SERVICECLEARANCE
24”
14”
CLEARANCETOCOMBUSIBLES
SERVICECLEARANCE
24”
LEFTHANDRACONFIGURATION(REARVIEW)
MINIMUM40”
18”
14”
MINIMUM52”
9”
*Drawingnottoscale
OILFURNACEFLUE
WOOD,WOOD/OILFLUE
NOTE5()(5720$18$/)255,*+7+$1'&21),*85$7,21&/($5$1&(72&20%867,%/(6
7+((/(&75,&)851$&(02'8/(1276+2:1)$//6:,7+,1(19(/23(2)&/($5$1&(72&20%867,%/(6)25:22':22'2,/&21),*85$7,217+(&/($5$1&((19(/23(6'2127
CHANGEWITHADDITIONOFTHEELECTRICFURNACE.
CLEARANCETOCOMBUSTIBLES
CLEARANCETOCOMBUSTIBLES
48”
18”
24”
1.25”
CLEARANCETOCOMBUSTIBLES
SERVICECLEARANCE
LEFTHANDRACONFIGURATION(SIDEVIEWBLOWER MODULE)
9”
*Drawingnottoscale
OILFURNACEFLUE
WOOD,WOOD/OILFLUE
NOTE:
SECTION“C”CLEARANCESMAYBEREDUCEDTO 0.375”BEYOND A BEND OR
OFFSETINTHEDUCTSUFFICIENTLYLARGETO SHIELD THE REMAINDER OF
THESUPPLYDUCTFROMDIRECTRADIATION FROMTHE FURNACE HEAT
EXCHANGER.
72”
1”
6”
7ft.MINIMUMCEILINGHEIGHT
CLEARANCETOCOMBUSTIBLES
40”
>72”
A
B
C
NOTE:
See
CAN/CSA-
B365.01and
NFPA211for
clearanceto
combustible
specications
forreturnair
ducting.
*Drawingnottoscale
CLEARANCETOCOMBUSTIBLES SECTION
A B C
TOP 6” 6” 1”
BOTTOM/SIDES 18” 6” 1”
SERIAL
NO.
HMF150
MANUFACTUREDATE:
JAN APR JUL OCT
FEB MAY AUG NOV
MAR JUN SEP DEC
2010 2011 2012 2013
W385-0413E/07.14.10
LISTEDSOLIDFUEL FIRED CENTRAL FURNACE
TESTEDTO:
CAN-CSAB366-1-M91/UL391 4th Ed 2006 (JULY2008) / UL 727 / CSA B140.4 / CSA B212
MODEL:HMF150
REPORTNO.:_
415-S-09-2
CAUTION:
HOTWHILEINOPERATION.DONOTTOUCH.KEEPCHILDREN,CLOTHINGAND
FURNITUREAWAY.CONTACTMAYCAUSESKINBURNS.SEENAMEPLATEAND
INSTRUCTIONS.
TECHNICALDATA
BLOWERMOTOR 1/3 HP
ELECTRICALRATING 120V,11AMPS,60Hz
ELECTRICFURNACEMODULE220V,84 AMPS
EXTERNALSTATICPRESSURE 0.2”W.C., 0.2”C.E.
DRAFTPRESSURE
WOODFLUE:MIN.0.04“ W.C.TO MAX. 0.06” W.C.
OILFLUE:MIN.0.02”W.C.TO MAX. 0.04” W.C.
OILFURNACEMAX.FIRINGRATE91,000 BTU INPUT
AS SHIPPED:- OIL PRESSURE: 120 PSI
-NOZZLE: 0.65-60°A
-NO.2FURNACEOIL
INSTALLATIONUSEONLYINACCORDANCEWITHWOLFSTEELLTD’SINSTRUCTIONS.CONTACTLOCALBUILDINGORFIRE OFFICIALSOR OTHERAUTHORITIES HAVING
JURISDICTIONABOUTRESTRICTIONSANDINSTALLATIONINSPECTIONINYOURAREA.
CAUTION:THISAPPLIANCE MUST BE INSTALLED BYA QUALIFIED INSTALLER. USE OF UNAUTHORIZED COMPONENTS OR FAILURE TO COMPLYWITH INSTALLA-
TIONINSTRUCTIONSWILLRESULT IN VOIDED WARRANTY.
CHIMNEYTYPE:FOR“WOOD ONLY” FURNACE CONFIGURATIONMINIMUM 6” (152mm) DIAMETER LISTED (UL 103HT) RESIDENTIAL CHIMNEY. FOR “WOOD/OIL
COMBINATION”FURNACERECOMMENDEDMINIMUM 7”(178mm) DIAMETER LISTED (UL 103HT) RESIDENTIALCHIMNEY.
CHIMNEYCONNECTOR:6”(152mm) DIAMETER MINIMUM 24 GAUGE STEEL MINIMUM CLEARANCE FROM HORIZONTALCONNECTOR AND CEILING 18” (455mm).
SPECIALMETHODSAREREQUIRED WHENPASSINGA CHIMNEYTHROUGHAWALLOR CEILING.SEE INSTRUCTIONSANDBUILDINGCODES.
DONOTCONNECTTHISUNITTO A CHIMNEYFLUE SERVINGANOTHERAPPLIANCE. EXCEPTION“ADDON”CONFIGURATIONWITHANOILFURNACE REFERTO MANUAL.
DONOTCONNECTTHIS FURNACE TOA CHIMNEY SERVICE A GAS APPLIANCE.
FUEL:FORUSEWITHSOLIDWOODFUELONLY.DONOTUSEGRATEOR ELEVATEFIRE. BUILD WOODFIRE DIRECTLY ON HEARTH.
LOADFUELCAREFULLYOR DAMAGE MAY
RESULT.
OILFURNACEMODULENO.2FURNACE OIL
DANGER:RISKOF FIRE OR EXPLOSION.
DONOTATTEMPTTO LIGHTA FIRE IF THERE IS AN OIL VAPOUR PRESENT.
DONOTUSECHEMICALS OR FLUIDS TO STARTTHE FIRE.
DONOTBURNGARBAGE,GASOLINE,NAPHTA,ENGINE OIL OROTHER INAPPROPRIATEMATERIALS.
DONOTSTOREFUEL OR COMBUSTIBLE MATERIALWITHIN INSTALLATION CLEARANCES OF THE APPLIANCE.
DONOTUSETHIS FURNACEWITHOUT DUCTS – SEE MANUAL FOR ALLOWABLECONFIGURATION.
WARNING:
RISKOFSMOKESPILLAGE. OPERATE ONLYWITH FIRING AND ASHPIT DOOR TIGHTLY CLOSED. DO NOTOVERFIRE.
IFHEATERORCHIMNEY CONNECTORS GLOW,YOU ARE OVERFIRING – IMMEDIATELY TURN OFF THERMOSTATAND
ENSUREPRIMARYSHUTTERFIRING AND ASHPIT DOORARE CLOSED.
CAUTION:MAINTAINCOMBUSTIONAIR SUPPLYTO BOTH FURNACES. AIRSTARVATIONISDANGEROUS(SEEMANUAL UNDER “OUTSIDE COMBUSTION AIR”.
THEHMF150FURNACEMAY BE CONNECTED TO DUCTWORK (SUPPLYSIDE – SEE MANUAL) OF ANOTHER FURNACE WHEN USED AS AN WOOD FURNACE “ADD-ON”.
CERTIFIEDFORSERIESCONNECTIONTO THE SUPPLY PLENUMOUTLET ONLY OF AGAS FIRED, OIL FIRED, OR ELECTRIC FURNACE.
DONOTCONNECTDUCTWORK SO THAT REVERSE FLOW IS POSSIBLE.
FOR“ADDON”INSTALLATIONREFER TO MANUFACTURESINSTRUCTIONS FROM ORIGINAL FURNACEFOR INFORMAITON ON MINIMUM DUCT SIZING,ALLOWABLE
DUCTOPENINGSINFURNACECASING AND ELECTRIC DIAGRAMS ANDINFORMATION.
DONOTRELOCATEOR BYPASSANY OF THE SAFETY CONTROLS IN THE ORIGINAL FURNACE INSTALLATION (“ADD ON” CONFIGURATION).
DONOTOBSTRUCTSPACE UNDER FURNACE. UNIT CAN BE INSTALLEDON COMBUSTIBLE SURFACE (WOOD SUBSTRATE ONLY – CARPETAND OTHER FLOOR
COVERINGSTOBEREMOVED) PROVIDING EMBER STOP SHIELD (SEE MANUAL) INSTALLEDBETWEEN FURNACE AND FLOOR AND MINIMUM 11/4” AIR GAP
MAINTAINEDBETWEENFURNACEAND FLOOR.
INCASEOFPOWERFAILURE: PUSHDOWNONTHE CONTROL ARM OF THE PRIMARYAIR CONTROL AND LOCK IT DOWN USING ROTATINGCLASP. TOAVOID
EXCESSIVEHEATBEINGTRAPPED IN DUCT WORK ENSUREALL RETURN AND SUPPLYAIR REGISTERS ARE NOT BLOCKED BY OBJECTS OR DEBRIS AND ALL DUCT
CONTROLDAMPERSARESET OPEN. SEEMANUALFOROPERATIONOFWOODFURNACEIFELECTRICALPOWERHAS BEEN INTERRUPTED.
OPERATEORIGINALFURNACE(ELECTRIC,OIL, GAS) OFA “ADD ON” CONFIGURATION PERIODICALLYTO ENSURE IT WILLOPERATE SATISFACTORILYWHEN NEEDED.
THEHEATEXCHANGER,FLUE PIPEAND CHIMNEY MUST BE INSPECTED FREQUENTLY AND CLEANED REGULARLYTO REMOVE ACCUMULATED CREOSOTE AND
ASH.UNDERCERTAINCONDITIONS OF USE, CREOSOTE BUILDUP MAYOCCUR RAPIDLY. ENSURETHAT THE HEAT EXCHANGER, FLUE PIPE AND CHIMNEYARE
CLEANEDATENDOFBURNING SEASON, THIS HELPS TO MINIMIZE CORROSION IN THE SUMMER MONTHS. THE APPLIANCE, FLUE PIPE AND CHIMNEY MUST BE
MAINTAINEDINGOODCONDITION. UNSAFE TO FIRE WITH WOODABOVE TOP OF REFRACTORY BRICK INSIDE COMBUSTIBLE CHAMBER.
USESUPPLYWIRESSUITABLEFOR167°F/75°C.SEEINSTRUCTIONMANUALFORELECTRICALDIAGRAM.
DANGER:RISKOFELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT. FOR MORE INFORMATION REFERTO OWNER’S MANUAL.
CAUTION:TWOSOURCESOF ELECTRICAL ENERGY PRESENT IN ELECTRIC FURNACEMODULE - DISCONNECT 220V SUPPLYTO MODULE AND 120V SUPPLYTO
HMF150FURNACEBEFORESERVICING.
REPLACEALLCRACKEDOR BROKEN FIRE BRICKAND TOP BAFFLES. REPLACEGLASSONLYWITH CERAMIC GLASS.
AUTHORIZEDMODULESFORCONNECTIONTOHMF150FURNACE:BLOWER BOX MODULE - HMFK-BMP33, ELECTRIC FURNACE MODULE-HMFK-EF20, OIL FURNACE
MODULES-HMFK-OFRF40,HMFK-OFAFG, DHW PREHEATMODULE - HMFK-DHW, “ADD ON” KIT - HMFK-ADDON
THESEARETHEONLYAUTHORIZED COMPONENTS THAT MAYBE ATTACHED TO THE HMF150 FURNACEASIDE FROM CONNECTION TO FORCED AIR SYSTEM
RETURNANDSUPPLYPLENUMS.MODULES MUST BE INSTALLED TO MANUFACTURERS INSTRUCTIONS POSTED IN THE INSTALLATION/OWNERSMANUAL ACCOMPA-
NYINGHMF150ANDINSTRUCTION ADDENDUMS INCLUDED WITH EACH MODULE.
HMF150CONFIGUREDASAN “ADD ON”:
MAYBEADDEDONTOA FURNACEHAVING A RATINGAS SHOWN ON THE ORIGINAL NAMEPLATE BETWEEN:
.:0,1,080$1'.:0$;,080)25(/(&75,&)851$&(
0,1,080$1'0$;,08086*3+)252,/)851$&(,1387
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REFERTOOWNERSMANUAL
WOLFSTEELLTD.
24NAPOLEONROAD, BARRIE,ON, L4M 4Y8 CANADA
18”
MAX16”
CLEARANCETOCOMBUSIBLES
SERVICECLEARANCE
24”
14”
CLEARANCETOCOMBUSIBLES
SERVICECLEARANCE
24”
LEFTHANDRACONFIGURATION(REARVIEW)
MINIMUM40”
18”
14”
MINIMUM52”
9”
*Drawingnottoscale
OILFURNACEFLUE
WOOD,WOOD/OILFLUE
NOTE5()(5720$18$/)255,*+7+$1'&21),*85$7,21&/($5$1&(72&20%867,%/(6
7+((/(&75,&)851$&(02'8/(1276+2:1)$//6:,7+,1(19(/23(2)&/($5$1&(72&20%867,%/(6)25:22':22'2,/&21),*85$7,217+(&/($5$1&((19(/23(6'2127
CHANGEWITHADDITIONOFTHEELECTRICFURNACE.
CLEARANCETOCOMBUSTIBLES
CLEARANCETOCOMBUSTIBLES
48”
18”
24”
1.25”
CLEARANCETOCOMBUSTIBLES
SERVICECLEARANCE
LEFTHANDRACONFIGURATION(SIDEVIEWBLOWER MODULE)
9”
*Drawingnottoscale
OILFURNACEFLUE
WOOD,WOOD/OILFLUE
NOTE:
SECTION“C”CLEARANCESMAYBEREDUCEDTO 0.375”BEYOND A BEND OR
OFFSETINTHEDUCTSUFFICIENTLYLARGETO SHIELD THE REMAINDER OF
THESUPPLYDUCTFROMDIRECTRADIATION FROMTHE FURNACE HEAT
EXCHANGER.
72”
1”
6”
7ft.MINIMUMCEILINGHEIGHT
CLEARANCETOCOMBUSTIBLES
40”
>72”
A
B
C
NOTE:
See
CAN/CSA-
B365.01and
NFPA211for
clearanceto
combustible
specications
forreturnair
ducting.
*Drawingnottoscale
CLEARANCETOCOMBUSTIBLES SECTION
A B C
TOP 6” 6” 1”
BOTTOM/SIDES 18” 6” 1”
SERIAL
NO.
HMF150
MANUFACTUREDATE:
JAN APR JUL OCT
FEB MAY AUG NOV
MAR JUN SEP DEC
2010 2011 2012 2013
0
2
4
6
8
10
510 15 20 25
AIR INTAKE LINERS
HORIZONTAL RUN
VERTICAL RISE
H12.2.1
The vertical height of the air intake liner must not be greater than 2/3 the
height of the chimney.
The duct terminations must be located so they can not be blocked (i.e.
snowdrifts). 4' (1.22m) above grade or above maximum snow grade for the
area is recommended. Make a 4 1/2" inch (114 mm) hole to suit in an out-
side wall of the house. From outside, place the fresh air hood into the hole,
open side down. Seal with caulking and secure.
The 4" (102mm) inlet can also draw combustion air from the room provided adequate make up air is available.
Fresh air makeup for the oil furnaces must follow criteria set in installation standard CSA B139-09 "Installation
Code For Oil Burning Equipment", and installed by a certied oil mechanic.
Fresh air makeup for gas red furnaces must follow criteria set in installation standard CAN/CGA-B149.1 or
CAN/CGA-B149.2.
Fresh air makeup solid fuel furnaces must follow criteria set in installation standard CAN/CSA-B365.
HORIZONTAL RUN
6’ & 10’(1.83m & 3.05m) MAX 5’ (1.52m)
3’ & 6’ (0.91m & 1.83m) 15’ (4.57m)
1’ & 3’ (0.31m & 0.91m) 20’ (6.10m)
0’ & 1’ (0m & 0.31m) 25’ (7.62m)
H12.10.1
H3.35
WHEN INSTALLING A SYSTEM FOR MAKE UP FRESH AIR, THE INSTALLER MUST TAKE INTO
ACCOUNT A SATISFACTORY AIR MAKE UP RATE IN THE LIKELIHOOD THAT MORE THAN ONE
TIME.
W415-1013 / B / 07.24.13
10
EN
4.0 UNCRATING AND ASSEMBLY
If the crating is too large for maneuvering in the doorways and staircases, remove the crate verticals, diagonals
and top pallet.
• Primary Air Control Kit
• Main / Electrical Harness Kit (1 pc.)
• Bricks (37 pcs. HMF150, 53 pcs. HMF200)
• Bafes (2 pcs.)
• Secondary Air Tubes (4 pcs. HMF150, 5 pcs. HMF200)
• Installation and Operating Manual
• Limit Switch and Mount Bracket (Plenum) (2 pcs.)
• Stand Offs and Hardware
CAUTION
MANOUVERING AND PALLET RE-
MOVAL REQUIRES AMINIMUM OF
TWO PEOPLE.
CAUTION
HIGH CENTRE OF GRAVITY! THIS UNIT IS VERY TOP
HEAVY! USE CAUTION WHEN MANOEUVRING OR RE-
MOVING THE FURNACE FROM THE BASE PALLET.
LIFTING
POINTS
LIFTING
POINTS
4.1 CRATED UNIT CONTAINS
4.2 RECOMMENDED STEP
H3.36
THE FURNACE.
FINAL INSTALLATION LOCATION!
W415-1013 / B / 07.24.13
11
EN
FURNACE BASE
SECURING BRACKET
BASE SKID
REMOVE LAG BOLT
LOOSEN OFF LOCK NUT
ADJUSTMENT FOOT
CAUTION
HIGH CENTRE OF GRAVITY! USE EXTREME CAUTION TO AVOID TOPPLING OF THE FURNACE
"CRUSH HAZARD"!
STEP #1:
Push the furnace to one side until close to the weight tipping the skid.
STEP #2:
Firmly support side of the furnace (near top) to
prevent furnace toppling, when the skid/furnace are
tilted. HIGH CENTRE
OF GRAVITY
2ND INSTALLER
SUPPORTS
WEIGHT OF UNIT
FROM TOP
INSTALLER #1 INSTALLER #2 INSTALLER #2
INSTALLER #1
STEP #3:
Pull the skid from under the unit, and gently tilt the
furnace upright onto the levelling feet.
USE EXTREME
CAUTION TO AVOID
TOPPLING OF UNIT,
4.3 REMOVAL OF FURNACE FROM BASE OF SKID
W415-1013 / B / 07.24.13
12
EN
4.4 CONFIGURING HMF150/200 AS LEFT OR RIGHT "RETURN AIR” (RA)
The HMF150/200 can be installed upstream with the
return air, (also supply air from pre existing furnace
"add on" conguration), entering from the left or right
hand sides of the furnace. The HMF150/200 comes
congured for left side RA. RETURN AIR
RETURN AIR
STEP #1:
Remove all screws holding
side panels.
STEP #3:
Switch panels to opposite
sides and reverse process.
Attach the electrical mounting
brackets with fasteners supplied.
Line up the bracket mounting
holes in the bracket and furnace
side with the insert fasteners.
Note that in both left and right
RA congurations the mounting
brackets go closest to the rear of
the furnace.
LEFT RA RIGHT RA
4.5 MOUNT MAIN ELECTRICAL HARNESS TO FURNACE
Secure the electric harness
via the control boxes using
fasteners (#12 pan head screw)
to mounting the brackets.
LEFT RA RIGHT RA
PLENUM PLENUM
STEP #2:
Tilt side panels outwards from
top and pull up diagonally.
W415-1013 / B / 07.24.13
13
EN
RIGHT HAND RA
4.6 MOUNTING PRIMARY AIR CONTROL
LEFT HAND RA
Location of the Primary Air Control in left and right RA.
IMPORTANT:
This step must follow the plenum installation in Section 6.0. The plenum is not shown in diagrams below, for
clarity purposes.
1. Attach Vertical Guide Bracket (VGB) to the Top of the rear air supply chamber.
a. Centre the VGB around the control rod opening as per diagram and position the two vertical ngers of
the VGB so the bend in these ngers are ush with the back side of the shutter plate.
b. Locate VGB on screws inserted in the predrilled holes of the rear air supply chamber, as per diagrams.
DO NOT TIGHTEN SCREWS SO BRACKET CAN BEADJUSTED.
c. With shutter plate pushed towards the front of the furnace in the air damper assembly slot, and the base
of the VGB held rmly down on the top of the air supply chamber, position the bend in the vertical ngers
so there is a 0” to 1/32” gap between the back of the shutter plate and the bend in the vertical ngers.
FLUSH TO
SHUTTER PLATE
HOLD SHUTTER
PLATE FORWARD
TOWARDS FRONT
OF FURNACE
SHUTTER
PLATE CONTROL
ROD
OPENING
REAR AIR
SUPPLY
CHAMBER
VGB
THE FINGERS MUST NOT EXERT ANY FORWARD FORCE ON THE SHUTTER PLATE WITH THE
MOUNTING SCREWS TIGHTENED. THE SHUTTER PLATE MUST SLIDE UP AND DOWN FREELY IN
FRICTION MAY PREVENT THE SHUTTER PLATE FROM FALLING, CAUSING THE FURNACE TO
OVER FIRE.
W415-1013 / B / 07.24.13
14
EN
4.7 SECONDARY AIR TUBES
STEP #1
○Insert the next tube in the rear most hole in the left side manifold, as illustrated in “A”.
○ Slide the tube towards the right side of rebox, into the opposit hole, as illustrated in “B”.
Main air control
box is secured
with (3) screws
into the rear
panel and (1)
through the
inside ange of
the main box
and into the
furnace top.
Depending on the furnace model, the secondary air tubes are held in place using one of two fastening meth-
ods; “Tube Locater Bracket” or “Hitch Pin” method.
The rear most secondary air tubes have been factory installed. The remaining three secondary air tubes in
conjunction with the compressed vermiculite bafes will need to be installed as follows:
NOTE
The holes in
the tubes must
face to front of
furnace.
1. Assemble the control box as illustrated using the fasteners supplied.
2. Check manual override operation of the shutter plate by sliding the primary damper lever up and down
at the front of the Top Damper Bracket. Again the shutter shall move up and down freely and the shutter
should readily return to the closed position under gravity.
3. Connect electrical control circuit and ensure shutter moves freely (open and close) when the wood thermo-
stat cycles on and off for heat demand.
NOTE
For secondary tubes held in place with hitch pins, the keyway in the secondary tube must align with the
keyed part of the acceptance hole in the right hand side secondary manifold.
W415-1013 / B / 07.24.13
15
EN
STEP #3
○ Carefully pivot the compressed vermiculite bafes up onto the rear secondary air tubes as illustrated.
Ensure that the top bafes are pushed all the way to the rear of the rebox overlapping the rear bricks,
leaving a minimum 2” (51mm) (HMF150) / 5” (127mm) (HMF200) gap along the front. This will allow the
ue gases to escape the rebox. Spread the bafes tight to each side to ensure there are not gaps, as
illustrated.
2”
STEP #2A
○Insert tab of stainless steel tube locator bracket into left most hole of the secondary air tube.
○Secure the bracket to the manifold tube using 1/4” stainless steel hex bolt.
HMF150 SIDE VIEW
STEP #4
○Repeat steps 1 thru 3 with remaining tubes
until all are installed.
FRONT VIEW
5”
HMF200 SIDE VIEW
○Once the secondary tube has been pushed completely to the right and the key has engaged the keyway,
insert a hitch pin into the left most clearance hole of the secondary tube.
W415-1013 / B / 07.24.13
16
EN
4.8 DOOR HANDLE INSTALLATION
!
WARNING
MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE.
DO NOT STRIKE OR SLAM DOOR.
NEVER REMOVE THE DOOR WHEN THE APPLIANCE IS HOT.
H3.1
!
AVERTISSEMENT
!
AVERTISSEMENT
!
H3.1
FAIRE FONCTIONNER CET APPAREIL AVEC LES PORTES OUVERTES OU ENTROUVERTES CRÉE
.
NOTE: DOOR MAY NOT BE
AS ILLUSTRATED
DOOR
HANDLE
DOOR
FRONT VIEW
SPRING
WASHER NUT
DOOR
HANDLE
LATCH
LOCK
WASHER
SPACER
NOTE: POSITION OF DOOR
HANDLE LATCH.
H98.2
W415-1013 / B / 07.24.13
17
EN
Hybrid HMF150/200 as a Stand Alone Wood
Furnace, (see Section 5.2).
Hybrid HMF150/200 as a Combination
Wood/Oil Furnace (see Section 5.3).
Hybrid HMF150/200 as a Combination
Wood/Electric Furnace (see Section 5.4).
Hybrid HMF150/200 as a Combination Wood/
Oil/Electric Furnace (see Section 5.5).
5.0 CONFIGURATION OF LEFT AND RIGHT RETURN
AIR WITH OTHER HYBRID MODULES
Hybrid HMF150/200 as a "Add On" to
existing furnace (see Section 5.1). In
this application the HMFK-BMP50 blower
module is not used.
W415-1013 / B / 07.24.13
18
EN
REQUIRED COMPONENTS: • HMF150/200 Hybrid Furnace
• HMFK-ADDON Kit
• HMFK-SOLID or HMFK-GLASS Door Kit
CAUTION
1. Certied for series connection to the supply plenum outlet only (upstream) of an oil-red furnace or gas red
furnace, or electric furnace;
2. May be added onto one of the following:
• a gas/oil red furnace having an output, as shown on the original nameplate, between 60,000
minimum and 85,000 maximum BTU/h (HMF150), up to 100,000 BTU/h (HMF200)
• an electric furnace having a rating as shown on the original nameplate, between 15 minimum and 20
maximum Kw (HMF150), up to 30 Kw (HMF200)
3. Do not connect duct work so that a reverse ow is possible
4. Operate the original furnace (oil, gas, electric) unit periodically to ensure that it will operate satisfactorily
when needed;
5. Do not relocate, bypass or render inoperable any of the safety controls in the original furnace installation;
6. Maintain sufcient combustion-air supply to both furnaces. Air starvation is dangerous, see Section 3.2
"Outside Combustion Air";
7. Refer to manufacturer's instruction of existing furnace.
8. Do not use duct elbows having an inside radius of less than 6” inches (150mm).
9. An add-on unit shall only be installed on a furnace duct system and chimney that are in good operating
condition.
10. a) The differential static pressure between the inside and outside of the warm air supply plenum, or the
air-temperature rise at equilibrium across the original furnace is to be measured before any changes are
made to the system. Using the following methods the differential of pressure and temperature should be
adjusted to the same values after the add-on installation (meeting original manufacturer specications)
in order to maintain the air ow through the original furnace.
• on a belt-driven system, blower pulleys and motor pulleys may be changed but the electrical current
owing through the motor shall not exceed the nameplate rating (a blower motor of larger power
may be used);
• on a direct-drive system, the motor shall not be changed; however, the speed of the motor may be
increased;
• the blower itself shall not be changed;
5.1 HYBRID HMF150/200 AS A "ADD ON" TO EXISTING FURNACE
H3.38
W415-1013 / B / 07.24.13
19
EN
• the equipment shall be installed in accordance with the instructions of the original furnace
manufacturer and in a manner acceptable to the regulatory authority by qualied personnel.
The operation of the original furnace must be veried for acceptable operation before and after
installation of the "Add On".
• the installation shall comply with the applicable requirements of CSA Standard CAN
CSA-B365. Changes made to the installation of the oil furnace shall comply with CSA Standard
B139, changes made to installation of gas red furnace shall comply with CGA Standard CAN/
CGA-B149.1 or CAN/CGA-B149.2; changes made to the installation of the electric furnace shall
comply with CSA Standard CSAC22.1.
10. b) When the circulation blower is turned on by the wood limit in “Add On” furnace, the blower speed
(controlled through RG contacts), should provide air ow thru the combined system of 1100-1300 CFM
(HMF150), and 1300-1700 CFM (HMF200).
11. Certied for installation with the allowable duct work described in Section 6.0 - "Plenum and Venting
Installation".
12. Do not connect to any gas red furnace that has not been certied initially as complying with Standard
ANSI Z21.47 / CSA 2.3 or its' precedents.
13. Do not connect to any furnace that is not equipped with an air circulation blower.
14. Do not connect under any circumstances to the chimney or vent serving a gas furnace or gas appliance.
15.
16. Refer to original furnace manufactures instructions regarding:
• minimum duct sizes
• permissible openings in casings for ducts
• electric circuit diagrams to be used to determine connection points for circuit from "Add On"
• electric ratings of control relays
• minimum distance to ue pipe from electric furnace casing, power supplies and electric wiring
• month and year of certication
STEP #1
The original furnace that "Add-On" furnace will attach to,
must meet all specications/parameters as outlined in the
"CAUTION" section.
STEP #2
Series ducting of original furnace to "Add-On" furnace must
be in adherence with "Allowable" venting congurations, as
outlined in the “CAUTION" notes and instructions given in
Section 6.0.
STEP #3
Ducting from original furnace to "Add-On" furnace, will
transition to suit inlet opening on side of "Add-On" furnace.
STEP #4 - Electrical:
10.5”
(267mm)
18”
(457mm)
H3.39
TIONS AND ELECTRICAL CODES.
NO 115V ELECTRIC CIRCUIT HARNESS OR FIELD WIRING MAY PASS THROUGH CLEARANCE
FAILURE TO COMPLY MAY RESULT IN ELECTRIC SHOCK, FIRE, PROPERTY DAMAGE OR PERSON-
AL INJURY.
W415-1013 / B / 07.24.13
20
EN
Install wood limit switch:
• Locate and drill a 7/8" hole in the side of the plenum on the same side as the location of the
HMF150/200 main wire harness, as illustrated.
LEFT HAND RETURN AIR CONFIGURATION
22"
12”(305mm)(HMF150)
16”(406mm)(HMF200)
1
1
2
2
24”(610mm) (HMF150)
31”(787mm) (HMF200)
(559mm)
(165mm)
3
6
1/2
”
3
22"
1
1
2
2
24”(610mm) (HMF150)
31”(787mm) (HMF200)
12”(305mm)(HMF150)
16”(406mm)(HMF200)
(165mm)
3
6
1/2
”
3
RIGHT HAND RETURN AIR CONFIGURATION
• Locate the wood limit switch bracket on the
furnace top, next to the plenum by lining
up the clearance holes in the lower switch
bracket and the pilot holes in the furnace top
(secure with hex head screws).
• Secure the top ange of the switch mounting
bracket by fastening with 2 hex head self
drilling screws into the supply plenum.
• Secure the wood limit switch onto the switch
mounting bracket using 4 hex head wildrill
screws.
• Secure the ex conduit connector on loose
end of the wood limit wire harness to the
access hole on bottom of the wood limit
switch connection box using the lock nut from
within the box.
• Connect the wires from the wood limit wire
harness to the wood limit terminals as per the
diagram.
9
42
JUMPER
WIRE
5
H3.40
ELECTRICIAN. ALL WIRING TO CONFORM TO CSA 22.1.
This manual suits for next models
1
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