Napoleon NCPF-110 User manual

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W415-0771 / B / 08.10.09
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
1.6
Distributed by Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone [phone] • Fax [phone] • www.napoleonfireplaces.com • [email protected]
SAFETY INFORMATION
!WARNING
PLEASEREADENTIREMANUALBEFORE
YOU INSTALL OR USE THIS HEATER.
If the heater is not properly installed, a
house fire may result causing personal
injury or loss of life.
- Contact local building or fire officials about re-
strictions and installation inspection requirements
in your area.
- This heater is hot while in operation. Keep chil-
dren, clothing and furniture away. Contact may
cause skin burns.
- Do not start a fire with chemicals or fluids such
as gasoline, engine oil, etc...
CERTIFIED TO CAN/CSA B3.6610-M91, UL391, ASTME 1509-95.
W415-0771 / B / 08.10.09
NCPF-110
Napoleon Corn
Pellet Furnace
$10.00

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W415-0771 / B / 08.10.09
TABLE OF CONTENTS
1.0 INTRODUCTION 3
1.1 WARNINGS & SAFETY PRECAUTIONS 3
1.2 WARRANTY 5
1.3 DESCRIPTION OF EQUIPMENT 5
1.4 SAFETY PRECAUTIONS 5
2.0 CARTON CONTENTS 6
2.1 THE MAIN UNIT IS INA SELF-PALLETIZED CORRUGATED BOX. 6
2.2 A PALLET CONTAINING HOPPER BOX & FAN BOX. 6
2.3 UNPACKING 7
3.0 GENERAL INSTRUCTIONS 8
4.0 CLEARANCE TO COMBUSTIBLES 9
5.0 INSTALLATION 10
5.1 CONNECTING AUGER TUBE TO MAIN UNIT 12
5.2 HOPPER BOTTOM CLOSING / OPENING SLIDE COVER 12
5.3 CONNECTING GEARBOX TO AUGER TUBE 12
5.4 HOPPER ASSEMBLY 13
5.5 CONNECTING HOPPER TO MAIN UNIT 13
5.6 FUEL WARNING SWITCH ASSEMBLY 13
5.7 GEARBOX ELECTRICAL CONNECTION 14
5.8 COMBUSTION BLOWER ASSEMBLY 14
5.9 HOPPER BOTTOM PANELS ASSEMBLY 14
5.10 RETURN AIR BOX (WITH BLOWER INSIDE) ASSEMBLY 15
5.11 HOTAIR CONNECTION TO DUCT SYSTEM 15
5.12 HAND TOOLS 15
5.13 CONTROL PANELASSEMBLY 16
5.14 ROOM THERMOSTAT ASSEMBLY 16
5.15 LOCATION OF PRODUCT ID LABEL 16
5.16 FLUE CONNECTION 16
5.17 APPLICATIONS WITH VARIOUS CHIMNEYS 17
5.18 ELECTRICAL INSTALLATION 18
6.0 SPECIFICATIONS OF FURNACE 20
6.1 CORN-PELLET FURNACE FUEL CONSUMPTION 21
6.2 CORN SPECIFICATIONS 22
6.3 PELLET SPECIFICATIONS 22
6.4 FUEL STORING AND FILLING INSTRUCTIONS 22
6.5 CONTROL PANEL 22
6.6 FIRST FIRE (START UP) - CORN BURNING 23
6.7 FIRST FIRE (START UP) - WOOD PELLET BURNING 24
6.8 OPERATION BY ROOM THERMOSTAT 24
6.9 OVER LOADING, OVER FIRING AND OVERHEATING 25
6.10 SHUTTING THE FURNACE OFF 25
6.11 IDLE MODE 25
6.12 POWER FAILURE 25
7.0 MAINTENANCE 26
7.1 CLEANING OF FIRE POT WHEN BURNING CORN 26
7.2 CLEANING OF FUEL DROP CHUTE 27
7.3 CLEANING OF FIRE POT WHEN BURNING WOOD PELLETS 27
7.4 CONDENSATION 27
7.5 CONTROL OF CONDENSATION 27
7.6 EXHAUSTAND CHIMNEY RELATED MATTERS 27
7.6.1 CHIMNEY DRAFT 27
7.6.2 SOOTAND FLY ASH 27
7.6.3 CREOSOTE FORMATION 27
8.0 TROUBLE SHOOTING 28
9.0 REPLACEMENTS 28

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1.1 WARNINGS & SAFETY PRECAUTIONS
1.0 INTRODUCTION
Do Not operate the heater if you smell
smoke coming from the heater. Turn
the furnace control to “OFF”, monitor
your heater, and call a trained
technician
Do not turn off circuit breaker to the
heater if you suspect a malfunction.
Turn the furnace control to “OFF” and
monitor your heater.
Never try to repair or replace any part
of the heater unless instructions are
given in this manual. All other work
should be done by a trained
technician.
All doors must be properly latched
during operation.
Never block free airflow through the
open vents of the unit.
Do not operate the heater if the flame
becomes dark and sooty or if the
burnpot overfills with pellets. Turn the
furnace control to “OFF” and
periodically inspect the heater.
The exhaust system must be
completely airtight and properly
installed. It is recommended that the
pellet vent joints be sealed with a
minimum 500°F (260°C) silicone
sealant. Install according to the vent
manufacturers instructions.
Your heater requires periodic
maintenance and cleaning. Failure to
maintain your heater may lead to
smoke spillage in your home.
Allow the heater to cool before
performing any maintenance or
cleaning. Ashes must be disposed in a
metal container with a tight lid and
placed on a non-combustible surface
well away from the home or structure.
The heater is designed and approved
for kernelled corn and pelletized wood
fuel only. Any other type of fuel burned
in this heater will void the warranty
and safety listing.
If this heater is not properly installed,
a house fire may result.
Do not start a fire with chemicals or
fluids such as gasoline, engine oil,
etc.
Use only approved gels or
fire starters.
Before installing this heater, contact
the local building or fire authority and
follow their guidelines. Notify your
insurance company of this heater as
well.
1.
2.
3.
4.
5.
6.
3.10

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During a power outage this heater will
not operate. If a power outage does
occur, check the heater for smoke
spillage and open a window if any
smoke spills into the room.
Keep foreign objects out of the
hopper.
Shut breaker off.
Disconnect the power to furnace
before performing any maintenance.
NOTE: Turning the furnace control to
“OFF” does not disconnect all power
to the heater.
Do not throw this manual away. This
manual has important operating and
maintenance instructions that you will
need at a later time. Always follow the
instructions in this manual.
The exhaust system should be
checked and cleaned a minimum once
a year for any build-up of soot or
creosote.
Combustible materials such as
firewood, wet clothing, etc. placed too
close can catch fire.
Objects placed in front of the heater
must be kept a minimum of 48" from
the front face of the heater.
?
Operating
Manual This heater can become very hot, you
MUST wear heat resistant gloves
when cleaning or handling this heater.
At no point should you use firewood or
firelogs in this heater. The use of
which could cause a house fire.
The chimney must be sound
and free of cracks.
Clean your chimney a minimum of
twice a year and as required.
Do not let the fireplace
become hot enough for any part to
glow red.
3.11

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1.4 SAFETY PRECAUTIONS
1. Please read these installation instructions completely before beginning installation procedures. Failure to
follow them could cause a furnace malfunction resulting in serious injury and/or property damage.
2. Contact local building or fire officials or authorized authority about restrictions, installation inspection and
permit requirements in your area. The furnace installation must comply with all local, regional, state,
provincial and national codes and regulations.
3. An adequate supply of replacement combustion air from outside the house must be available to the fire for
the furnace to operate properly.
In the event of negative pressure in the home when running several appliances simultaneously caused by
an unusually tightly sealed home, Wolf Steel Ltd., is not responsible for any smoking or related problems
that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to
ensure that adequate combustion air has been provided for the furnace.
4. The chimney system must always terminate outside the building. Be sure to follow all chimney
specifications given in these installation instructions.
5. NEVER leave children unattended in the vicinity of the furnace when there is a fire burning in the unit.
6. The unit is built for pellet and corn fuel only. NEVER use gasoline, gasoline type lantern fuel, kerosene,
charcoal lighter fluid, or similar liquids in this fireplace. Keep any flammable liquids a safe distance from
the fireplace while it is in use.
7. DO NOT use chimney cleaners in your unit.
8. While servicing this furnace, always shut off any electricity to the unit. This will prevent possible electric
shock. Also, make sure the fireplace is completely cooled before servicing.
9. To ensure a safe furnace system and to prevent the build up of soot and creosote, inspect and clean the
unit and chimney prior to use and periodically during the burning season.
10. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCHAS GASOLINE, NAPHTHA OR ENGINE
OIL. Do not burn wood, etc. Burning materials other than corn or pellet under adverse conditions may
generate carbon monoxide in the home, resulting in illness or possible death.
11. Do not connect this unit to a chimney flue already serving another appliance.
12. Comply with all minimum clearances to combustibles as shown in this manual for this appliance.
!
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
INJURY OR PROPERTY DAMAGE, BODILY INJURY AND EVEN DEATH.
HOT WHILE IN OPERATION AND WHEN COOLING DOWN. DO NOT TOUCH, SEVERE BURNS MAY
RESULT. KEEP CHILDREN AWAY. KEEP COMBUSTIBLE MATERIALS AND LIQUIDS HAVING FLAM-
MABLE VAPOURS AWAY.
DO NOT OPERATE WITHOUT FULLY ASSEMBLING ALL COMPONENTS.
DO NOT STORE CORN OR PELLETS WITHIN FURNACE INSTALLATION CLEARANCES OR WITHIN
THE SPACE REQUIRED FOR REFUELING AND ASH REMOVAL.
DO NOT EXPOSE THE UNIT TO THE ELEMENTS (I.E. RAIN, ETC.) AND KEEP THE UNIT DRY AT ALL
TIMES.
1.2 WARRANTY
3 years combustion chamber and heat exchanger and 1 year parts and labour. All other wearable parts and
electrical components such as blowers, thermal switches and burner pot are covered. Napoleon will provide
replacement parts free of charge during the first year of the limited warranty.
1.3 DESCRIPTION OF EQUIPMENT
This is a forced air, automatic feeding, corn or pellet burning furnace designed and built to heat a house or
small industrial building through an air duct system. It can be used as a primary or supplementary source of
heat. It works with 220 volts on single phase.
Design & working principles of this furnace have been protected.
Patent approval is pending.
This equipment has been approved and listed by OMNI labs of Portland, Oregon, USA to CAN/CSA B366.1-
-M91, UL 391 and ASTM 1509-95

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2.0 CARTON CONTENTS
Includes: Main body of furnace, second fire pot, second fuel drop chute, smoke pipes cleaning brush rod.
2.1 THE MAIN UNIT IS IN A SELF-PALLETIZED CORRUGATED BOX.
2.2 A PALLET CONTAINING HOPPER BOX & FAN BOX.
THE HOPPER BOX:
THE HOPPER (1) THE HOPPER LID (1)
HOPPER BOTTOM SIDE PANELS (3) HOPPER LID HANDLES (2)
SIDE PANELS SCREWS (6) FRONT DOOR HANDLES (2)
CONTROL PANEL (1) AUGER TUBE WITHADJUSTABLE LEG (1)
GEARBOX WITH MOTOR &AUGER (1) COMBUSTION FAN (1)
Your furnace is shipped to you in 2 separate packages (3 boxes total).
(LABELED NCPF-110).
(LABELED NCP-A).

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THE FAN BOX:
THE BLOWER (CONVECTION FAN)
MECHANICALAND ELECTRICAL INSTALLATION ARE COMPLETE AS PER PICTURE ON THE RIGHT.
2.3 UNPACKING
Inspect all components for any hidden damages.
1. Main unit (main body of furnace):
Remove the plastic cover. Pull the corrugated box over the furnace. Hopper box & fan box are together
packed on a pallet.
2. Hopper box:
Open the box from top. Remove hopper bottom side panels. Pull the hopper up (two people is
recommended) and put aside. Remove all other contents and put them aside. Make sure all items listed
above are counted for. Remove the hopper lid and put aside.
3. Fan box:
Open the box from top. Remove return air box (hot air blower is inside already installed) and put aside.
(LABELED NCP-B).

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3.0 GENERAL INSTRUCTIONS
1. Installation and service must be performed by a qualified technician.
2. Install this furnace in accordance with local codes & regulations.
3. Do not attempt to install this furnace by yourself. You will be putting your health & others in danger.
4. Not approved for installation in a mobile home.
5. This furnace is designed and manufactured to minimize possible installation errors but, please follow the
installation instructions.
6. Disclaimer notice: No guarantee is made regarding heating capacity of this furnace. Heating
performance and area this furnace will heat depend upon a number of factors such as general condition of
the building, quality & amount of insulation, heat loss of building, amount of oncoming wind, location of
furnace & etc.
7. The manufacturer accepts no responsibility for improper installation.
8. Always install this furnace with adequate supply air.
9. We recommend the floor surface to be concrete or tile (an area of approximately 7’ by 7’). This will provide
an ample space for installation and room to move around the furnace. Do not install on floor surfaces
covered with PVC coating or rug, & carpet.
10. Install this furnace with safe clearances to combustible surfaces as indicated below.
11. Connect this furnace to an independent class “L” chimney at least 6” in diameter, see “CHIMNEY
CONFIGURATIONS” section.
12. The chimney and the flue pipe must be clean and in good condition.
13. If fans are used in the fuel storage area, they should be installed so as not to create negative pressures in
the room where the solid-fuel-burning appliance is located.
14. Please keep environment of furnace clean and free of dust to expand life span of fans and receive high
performance.
15. Do not allow anyone to operate who is not familiar with its operation.
16. Do not operate the furnace with doors open. Keep all doors closed & maintain all seals in good condition.
17. Doors & heat exchanger surfaces, flue gas is hot when furnace is running. Do not touch with bare hands.
18. Never stack or pile combustible materials against the furnace.
19. Never use or dispose flammable liquids such as gasoline, gasoline-type lantern fuel, kerosene, charcoal
lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this furnace. Keep all such liquids well away
from the furnace while it is in use, never store them near furnace.
20. Always use smoke or ionization detector in your room.
21. This furnace is hot while in operation. Contact may cause skin burns. Keep children, clothing and furniture
away.
22. Do not allow children to play near furnace.
23. Use specified fuels only (see next page). Corn or wood pellet, nothing else.
24. Never burn garbage or flammable fluids such as gasoline, naphtha or engine oil.
25. This is a digitally controlled automatic fuel-feeding furnace. Never add fuel (pellets or corn) to fire by hand
when furnace is running. You may cause a dangerous smoke.
26. Never handle fire pot by bare hands unless you are %100 sure that is completely cooled down. Use of
heat resistant gloves always recommended.
27. Repairs should only be done by qualified service technicians.
28. After fired up, both front doors should be closed tightly.
29. Establish a routine for the storage of fuel, care of appliance and firing techniques.
!
WARNING
INSTALLATION SHOULD BE DONE AS PER LOCAL CODE REQUIREMENTS.
ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN ACCORDANCE
WITH LOCAL CODES AND WITH THE NATIONAL ELECTRIC CODE ANSI/NF NO. 70-CURRENT (IN THE
UNITED STATES), OR WITH THE CURRENT CSA C22.1 CANADIAN ELECTRIC CODE (IN CANADA).

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4.0 CLEARANCE TO COMBUSTIBLES
Minimum clearance to combustibles walls or panels from the
furnace assembly must be;
A = 12” (30 cm)
B = 12” (30 cm)
C = 12” (30 cm)
D = 48” (76 cm)
However, for easy access around the furnace and hopper, we
recommend B, C to be 24” wide to walk around and service.
Clearance from top of plenum/ horizontal duct to ceiling is
minimum 6” (15 cm) for the first 4 feet of ducting away from the
furnace. Ducting runs greater than 4 feet from the unit can have
clearance to ceilings reduced to 1 inch.
Flue exhaust pipe should continue as 6” up to the point it
connects to chimney. Chimney diameter to be 6” or larger, if
possible.
Floor must be non-combustible (concrete, tile, etc.).
Plenum
Horizontal
Duct
4 feet
6 Inches 1
Inch
Ceilin
g
!
WARNING
Install vent at clearances specified by the vent manufacturer.
Observe clearance to combustibles between plenum / horizontal duct run and ceiling. Minimum clear-
ance between top of plenum / top of duct for a distance or 4 ft away from plenum is 6”. Duct work
greater than 4 ft from plenum can have clearances to ceiling reduced to 1”
WALL
DOOR
WALL
WALL
B
A
C
D
FURNACE PLACEMENT
TOP VIEW
WALL

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W415-0771 / B / 08.10.09
5.0 INSTALLATION
Furnace location should take into consideration the ease of connecting air ducting system and chimney as well
as hopper access.
This furnace must be installed in a location where combustion air is available in sufficient quantity. In locations
such as air tight homes, a provision for an outside air supply might be required for the room the furnace is
installed in.
!
WARNING
READ ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER. FAILURE TO FOLLOW THE
INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
DO NOT INSTALL IN A SLEEPING ROOM.
WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.
CAREFULLY FOLLOW THE INSTRUCTIONS FOR ASSEMBLY OF THE PIPE AND OTHER PARTS NEED-
ED TO INSTALL THE FIREPLACE. FAILURE TO DO SO MAY RESULT IN A FIRE, ESPECIALLY IF COM-
BUSTIBLES ARE TOO CLOSE TO THE FIREPLACE OR CHIMNEY AND AIR SPACES ARE BLOCKED,
PREVENTING THE FREE MOVEMENT OF COOLING AIR.
THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR, WALL AND CEILING MUST
BE MAINTAINED.
FRONT VIEW LEFT SIDE VIEW

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TOP VIEW
59”
OVERALL DEPTH: 59”
OVERALL DEPTH WITH OPEN DOOR: 77”
3D VIEW FROM RIGHT - FRONT
52”
Two people are needed for the installation.
- Position the main body of furnace at its predetermined location. This assembly weighs about 660 lbs
(300 kg) and may require special moving equipment to maneuver.
- Unpack the auger tube package.
- Unpack the gearbox package.
OVERALL WIDTH: 52”

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5.1 CONNECTING AUGER TUBE TO MAIN UNIT
Place flanged end of auger
tube over the bolts of flange
located on the left side of the
main unit. Secure using the
washers & nuts provided. See
the figure on the right.
5.2 HOPPER BOTTOM CLOSING / OPENING SLIDE COVER
Slide the metal plate into its place directly below the flange. Make sure “square
holed section” of metal plate aligns with flange. (This is to lock and close the
fuel drop when auger is removed in case of repair or maintenance).
5.3 CONNECTING GEARBOX TO AUGER TUBE
Place the auger through the tube and connect the
screws on the flange.

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5.4 HOPPER ASSEMBLY
Place the hopper on its flange. Make sure gasket is in its place. Then secure the
bolts using the nuts. Adjust the foot on the adjustable leg so that the auger assem-
bly is supported.
5.5 CONNECTING HOPPER TO MAIN UNIT
First, screw “stud bolts” into the welded nuts on the side wall of main
unit. Put the hopper on its bottom flange. Then, align the holes on
the side of hopper with threaded stand offs. Take 2 bolts & pass
them through the holes and screw them with “threaded stand offs”.
Squareness of hopper to furnace can be adjusted while tightening
stud bolts.
5.6 FUEL WARNING SWITCH ASSEMBLY
Fuel warning switch is as seen in picture-1. Install it through the hole available at the bottom of hopper. Re-
move one ring first, pass the switch through the hole, then screw the ring from inside. Secure it with the ring
outside the hopper. Switch should be in about 1”. Please see picture-2. Gearbox cable has a special plug for
the “fuel switch connection”. Please connect “fuel switch cable plug” here, picture-1 & 3.

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5.7 GEARBOX ELECTRICAL CONNECTION
Connect the molex connector of gearbox with molex connector on the side wall of furnace.
5.8 COMBUSTION BLOWER ASSEMBLY
Connect blower flange to combustion air intake channel with the four bolts and nuts provided. Connect the
cable plug to its socket provided on the junction box. Screw grounding cable to one of the bolts on the air chan-
nel side of flange.
5.9 HOPPER BOTTOM PANELS ASSEMBLY
There are channels at the bottom of front & back of hopper. Slide & hang front & rear panels along the rail,
then mount side panel and screw it to other panels.

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5.10 RETURN AIR BOX (WITH BLOWER INSIDE) ASSEMBLY
Connect the fan box to the air inlet of furnace by the
flange with the 12 bolts provided. Return air box con-
sists of components shown below. It is equipped with
two return air inlets, one is at the top and one is in the
back. Depending on your installation, determine the
preferred location of the return air plenum and using
the screws provided, secure the panel over the alter-
nate opening. Electrical connection to junction box is
already made.
FURNACE SIDE
RETURN AIR SIDE
5.11 HOT AIR CONNECTION TO DUCT SYSTEM
Hot air of the furnace comes out of 14” x 18” plenum box at the top of main unit. Duct system of the house
should be connected to furnace by this plenum that is constructed of metal.
Please install a dust filter on the return air duct system about 3 ft away from the box.
!
WARNING
DO NOT CONNECT TO ANY OTHER AIR DISTRIBUTION SYSTEM. THE FURNACE SHOULD BE CON-
NECTED AS THE SOLE SUPPLIER OF AIR DISTRIBUTION IN THE HOUSE.
5.12 HAND TOOLS
Mount the hand tools holder on the right side panel by 3 screws
provided. 3 hands tools are provided. Scrapper, heat exchange
pipes cleaning brush and small scoop. You may hang the tools on
this holder.

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5.13 CONTROL PANEL ASSEMBLY
Connect control panel by the molex connections provided. Bolts are provided to install it on top of furnace.
5.14 ROOM THERMOSTAT ASSEMBLY
Room thermostat connection is available on the junction box.
Some room thermostats are open contact, some are closed contact. Default setting on your furnace is open
contact. However, if you need to change your default setting, please turn off the furnace by pressing on-off
button (hold it down for about 5 seconds). Press and hold idle button for 3 seconds. Open contact screen will
come on. Then wait until close contact screen appears and release the button. Then press on-off button to
register your default connection.
5.15 LOCATION OF PRODUCT ID LABEL
Main id label is riveted on the back side of hopper. “Small one with serial
number only” is riveted on back side of flue box. Since hopper is a sepa-
rable piece, please make sure serial numbers on both labels match.
5.16 FLUE CONNECTION
Install vent at clearances specified by the vent manufacturer.
Flue gas exhaust pipe is 6” diameter and made of steel. There are two flue gas
outlets provided on the flue box. One is at the top, the other is in the back. De-
pending on your installation, choose the one to utilize and connect. Make certain
the alternate outlet is sealed. Factory setting is at the top.
NOTE: We recommend that flue gas pipe is double wall pipe to minimize
condensation on the pipe. Insulation must be rated to operate at 900°F.
!
WARNING
DO NOT CONNECT THE VENT TO A VENT OR CHIMNEY SERVING ANY OTHER APPLIANCE OR
HEATER.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
NEVER INSTALL A SINGLE WALL SLIP SECTION OR SMOKE PIPE IN A CHASE STRUCTURE. THE
HIGHER TEMPERATURE OF THIS SINGLE WALL PIPE MAY RADIATE SUFFICIENT HEAT TO COM-
BUSTIBLE CHASE MATERIALS TO CAUSE A FIRE.
TO AVOID DANGER OF FIRE, ALL INSTRUCTIONS MUST BE STRICTLY FOLLOWED, INCLUDING THE
PROVISION OF AIR SPACE CLEARANCE BETWEEN CHIMNEY SYSTEM AND ENCLOSURE. TO PRO-
TECT AGAINST THE EFFECTS OF CORROSION ON THOSE PARTS EXPOSED TO THE WEATHER, WE
RECOMMEND THAT THE CHASE TOP BE PAINTED WITH A
RUST-RESISTANT PAINT.

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5.17 APPLICATIONS WITH VARIOUS CHIMNEYS
!
WARNING
A CHIMNEY CONNECTOR SHALL NOT PASS THROUGH AN ATTIC OR ROOF SPACE, CLOSET OR
SIMILAR CONCEALED SPACE, A FLOOR, OR CEILING.
CHIMNEYS NEED TO BE INSPECTED ON A REGULAR BASIS (AT LEAST ANNUALLY) AS EXHAUST
PRODUCTS FROM CORN ARE MORE CORROSIVE THEN WOOD PELLETS AND CAN DAMAGE
METAL COMPONENTS.
CHIMNEY SECTIONS INSTALLED BETWEEN AN OFFSET AND RETURN REQUIRE STRUCTURAL
SUPPORT TO REDUCE OFF-CENTER LOADING AND TO PREVENT CHIMNEY SECTIONS FROM
SEPARATING AT THE CHIMNEY JOINTS.
DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.
A
B
Existing class “A” chimney:
Run 6” class “L” connector (flue gas stainless/steel double walled vent pipe) from
furnace to chimney. An approved 6” stainless steel liner must be used in class “A”
chimneys. Each joint must be firmly locked in its place. Class “L” pipe to class “A”
chimney connection must be secured with at least 3 sheet metal screws. All joints
to be sealed with high temperature silicone.
A = “L” vent 6” 90° elbow.
B = “L” vent connector (flue gas steel pipe)
Existing masonry chimney:
Run 6” class “L” connector (flue gas stainless/steel double walled vent pipe) from
furnace to chimney. Each joint must be firmly locked in its place. Class “L” pipe
to masonry chimney connection must be secured with high temperature cement.
All joints to be sealed with high temperature silicone. Depending on local code
requirements an approved 6” stainless steel liner must be used in masonry chim-
neys.
A = “L” vent connector (flue gas stainless/steel double walled vent pipe)
B = “L” vent 6” 90° elbow.
C = “L” vent 6” clean out tee
“L” Vent Installation:
Install 6” class “L” chimney according to manufacturer’s instructions and local
building codes. Each joint must be firmly locked in its place. Run class “L” flue
gas pipe from furnace to cap. All joints to be sealed with high temperature sili-
cone.
A = vertical top 6”
B = “L” flue gas pipe 6”
C = storm collar 6”
D = adjustable flashing 6”
E = fire stop spacer 6”
F = “L” elbow 6” clean out tee
E
F
A
B
C
D
A
BC

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W415-0771 / B / 08.10.09
A = 2’ (61 cm)
Chimney should be at least 2 ft (61 cm) above the high-
est section of the portion of the building or other obstacles
within 10 ft (305 cm) horizontally.
Chimney should also extend a minimum of 3 ft (91 cm)
above the roof where it passes through.
!
WARNING
CAREFULLY FOLLOW THE INSTRUCTIONS FOR ASSEMBLY OF THE PIPE, CHIMNEY AND OTHER
PARTS NEEDED TO INSTALL THIS FURNACE. FAILURE TO DO SO MAY RESULT IN A FIRE ESPE-
CIALLY IF COMBUSTIBLES ARE TOO CLOSE TO THE UNIT OR CHIMNEY AND AIR SPACES ARE
BLOCKED, PREVENTING THE FREE MOVEMENT OF COOLING AIR.
5.18 ELECTRICAL INSTALLATION
!
WARNING
ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE
WITH LOCAL CODES AND WITH THE CURRENT CAS22.1 CANADIAN ELECTRICAL CODE OR WITH
THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (CURRENT IN USA).
Your furnace must be wired to 220 volts power supply. Power connection cable is the thick black cable by the
junction box and loose end is in the fan box.
Wiring is as shown below. Napoleon NCPF-110
JUNCTION BOX
TERMINALS
THERMOCORN MODEL NCPF-110 REV. 2
JUNCTION BOX - COLOUR CODED CHART
16 AMP - 2 POLE
MAIN CURRENT
BREAKER
6 AMP CURRENT BREAKER,
GEARBOX
6 AMP CURRENT BREAKER,
BLOWER
2 AMP CURRENT BREAKER,
COMBUSTION FAN
ROOM
THERMOSTAT
AC in
L1 L2
or
L N
GROUNDING POLE
ROOM
THERMOSTAT
W385-0490
REVISION DATE: AUGUST 08
PRODUCTION DATE: JULY 09

19
W415-0771 / B / 08.10.09
Napoleon NCPF-110
MOLEX CONNECTOR - AT JUNCTION BOX
Napoleon NCPF-110
MOLEX CONNECTOR - UNDER CONTROL PANEL

20
W415-0771 / B / 08.10.09
6.0 SPECIFICATIONS OF FURNACE
Heating Capacity Up to 118,000 Btu/hr Average (32 kw)
Working voltage 220 Volt, 15 Amp
Running modes: First fire mode
Low: Low heat requirement mode
High: High heat requirement mode
Idle: To keep a core fire going in the fire pot and maintain
minimum heat in the house
Hot air blower 1800 cfm and quiet type (3060 m3/ hr)
Combustion air blower 150 cfm (255 m3/ hr)
Plenum Opening for hot air outlet 18” x 14” (457 x 356 mm)
Return air opening 18” x 14” (457 x 356 mm)
Dimensions - “Furnace” 25” (deep) x 24 ½” (width) x 51” (height)980 (deep) x 620
(width) x 1290 (h) mm
Dimensions overall (installed) 57” (deep) x 52” (width) x 51” (height) 1450 (deep) x 1300
(width) x 1320 (h) mm
Weight (overall) 770 lbs approx (350 kg)
Weight (main body only) 560 lbs (255 kg)
Flue pipe diameter 6” DIA. Class “A”, “L” or masonry with SS liner.
Flue gas temp @ 20” above furnace outlet 300°F Average 265 – 390°F depending on the run mode
Furnace Efficiency 80%
Fire pot material 9 Ga AISI 310 (inner shell)9 Ga AISI 304 (outer shell)
Hopper capacity 8 bags of corn (448 lb), 10 bags of pellet (400 lb)
Average daily consumption 2 to 15 lbs / hour
Average daily ash quantity About ½ lb depending on the mode
Building size Up to 3600 sq ft.