Napoleon BIG32 User manual

BUILT-IN SERIES
Owner's Manual
BIG32, BIG38, BIG44, BIB10 & BIB18.
Grills illustrated in this manual may differ from model purchased.
Apply Serial Number
We Want Your Feedback!
Visit Napoleon.com to write a review
and register your grill.

2| Welcome Napoleon.com | BUILT-IN Series
Welcome
DANGER!
IF YOU SMELL GAS:
• Shut off gas to the appliance
• Extinguish any open flame
• Open lid
• If odor continues, keep away from the appliance
and immediately call your gas supplier, or fire
department.
WARNING!
Do not try to light this appliance without reading the
“LIGHTING” instructions section of this manual
Do not store or use gasoline, or other flammable liquids
or vapors in the vicinity of this or any other appliance
An L.P. (propane) cylinder not connected for use
must not be stored in the vicinity of this or any other
appliance
If the information in these instructions is not followed
exactly, a fire or explosion may result and cause
property damage, personal injury, or death
!
!
Alert adults and children about the hazard of hot surface temperatures. Supervise young children near the grill.
NOTICE TO INSTALLER: Leave these instructions with the grill owner for future reference.
NOTICE TO CONSUMER: Keep these instructions for future reference.
CONGRATULATIONS
ON YOUR NAPOLEON GRILL!
You’ve Just Upgraded Your Grilling Game.
WE WANT YOUR GRILLING EXPERIENCE TO BE MEMORABLE AND SAFE.
Please read and follow this Owner’s Manual before using your grill to avoid property damage, personal injury, or death.
Remove all packaging material, promotional labels and cards from the grill before use.
USE OUTDOORS IN A WELL-VENTILATED SPACE

Napoleon.com | BUILT-IN Series Welcome | 3
Welcome
Welcome to Napoleon!
FC
ES
27
EMAIL
[email protected]
ONLINE
www.napoleon.com
PHONE:
1-866-820-8686 53
CONTENTS
Welcome to Napoleon! 3
Safety First
Full System Features 4
Getting Started 5
Cut-Out Dimensions
Gas Connections
Leak Test
Operation 10
Lighting your grill
Grilling Instructions
How to use the Rear Burner & Rotisserie
The Grilling Experience Checklist
How to season cast iron cooking grids
Infrared Grilling Guide 16
Cleaning Instructions 17
Maintenance Instructions 20
Combustion in air adjustment
Stainless in harsh environments
Troubleshooting 22
Diagram for Electrical Connections
Warranty 25
Safety firSt
WARNING General Information
This grill should be installed in conformity with local codes. In
absence of local codes, install to the current Natural Gas and Propane
Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code
ANSI Z223.1/NFPA 54 in the United States.
If a rotisserie motor is used, it must be electrically grounded in
accordance with local codes. In absence of local codes, follow the
current Canadian Electrical Code CSA C22.1 in Canada, or the National
Electrical Code ANSI/NFPA 70 in the United States.
WARNING! Electrical Precautions
Keep all electrical supply cords and fuel supply hoses away from
all heated surfaces.
First connect all electrical components to appliance, then plug into
outlet. Use only a Ground Fault Interrupter (GFI) protected circuit with
this outdoor cooking appliance.
Never remove the grounding plug. Never use with an adapter of 2 prongs.
Use only extension cords with a 3 prong grounding plug that has been
rated for the power of the equipment and approved for outdoor use with
W-A marking.
WARNING! Operation
Read this entire Owner’s Manual before operating this grill.
Leak Test this grill before each use, annually and when any gas
components are replaced.
Follow the lighting instructions carefully.
WARNING! Installation & Assembly
Assemble this grill exactly as instructed in the Assembly Guide.
If the grill was assembled in-store, review the assembly instructions to
ensure it is done correctly.
Perform the required Leak Test before operating the grill.
Do not modify this grill under any circumstances.
Do not use a cylinder that is not equipped with a QCC1 type connection.
Only use the pressure regulator and hose assembly supplied with this grill
or replacement parts specifically recommended by Napoleon.
WARNING! Storage & Disuse
Turn off gas at the propane cylinder or natural gas supply valve.
Disconnect the hose between the propane cylinder and grill.
Remove the propane cylinder and store outdoors in a well-ventilated
space away from children.
DO NOT store propane cylinders in a building, garage, shed, or any other
enclosed space.
Disconnect the natural gas hook-up from the supply when storing the grill
indoors.
WARNING! California Proposition 65
This product can expose you to chemicals including soot, which
are known to the State of California to cause cancer, and chemicals
including carbon monoxide, which are known to the State of California to
cause birth defects or other reproductive harm. For more information go
to www.P65Warnings.ca.gov.
!
!
!
!
!
!

4| Features Napoleon.com | BUILT-IN Series
Features
Full System Features
Easy access to drip pan with
stainless steel roller bearings
for efficient maintenance
Back-lit Control Knobs
for late night entertaining
Large stainless steel
Iconic WAVE™ rod
cooking grids with
dual position for those
distinctive sear marks
Dual-level Stainless
Steel Sear Plates for
consistent even heating
and vaporizing drippings
for more flavourful food
Heavy Gauge
Stainless Steel
Burners for long
lasting quality
Instant JETFIRE™
Ignition for quick
and ease start-up
ACCU-PROBE™ Temperature Gauge to
easily read the temperature for
perfect results Large chrome plated
Warming Rack for
increased cooking area
Dual Rear Infrared Rotisserie
Burner. Perfect for high heat
searing and slow spit roasting
Cooking system
with dedicated Dual
infrared SIZZLE ZONE™
Burner for perfectly
grilled steaks
Integrated storage
for rotisserie kits
for more
convenience
Rotisserie mount brackets for
convenient assembly on both
sides of grill
Dual Range Top Burner
for versatile grilling
options to create
delicious side dishes,
sauces and more
Collapsible rotisserie
forks pack neatly in the
storage compartment
Seamless Stainless Steel
Construction for flawless
installation and long
lasting quality
The grills illustrated in this Owner’s Manual may differ from the model you purchased. Featured model: BIG 44
!

Napoleon.com | BUILT-IN Series Getting Started | 5
Getting Started
Getting Started
CAUTION! The hook-up and installation of the gas and hose connection must be performed by a licensed gas fitter, and
leak tested before operating the grill.
CAUTION! Ensure the hoses do not contact any high temperature surfaces of the grill.
CAUTION! Do not move the grill when operating and hot.
!
DANGER / WARNING! Advises of a hazard that
could result in a fire, explosion, death or serious
physical injury.
WANING / CAUTION! Advises of a hazard that
could result in minor physical injury or property
damage.
Wear protective gloves.
Wear safety glasses.
CAUTION! Hot surface.
!
!
Important information
Do not smoke while performing a gas leak test. Sparks
or flames will cause a fire, explosion, damage to
property, serious physical injury, or death.
Never use an open flame to check for gas leaks.
Sparks or flames will cause a fire, explosion, damage
to property, serious physical injury, or death.
DANGER! Immediately shut off the gas supply and
disconnect.
!
STOP
• Do not route the hose underneath the drip pan. Maintain
proper hose clearance to the bottom of the unit.
• Ensure sear plates are positioned properly according to
sear plate installation instructions.
• Burner controls must be off when turning the propane
cylinder valve on.
• Do not light burners with the lid closed.
• Do not operate the rear burner(s) with the main burners.
• Do not close the side burner lid when operating or hot.
• Do not deep fry food on the side burner.
• Do not adjust the cooking grids when operating or hot.
• Maintenance should only be done when the grill is cool.
• Do not store lighters, matches or any other combustibles in
the condiment tray.
• Keep all electrical supply cords and fuel supply hoses away
from all heated surfaces.
• Clean the grease tray, drip pan, and sear plates regularly to
avoid build-up and grease fires.
• Keep the infrared burner and main burner venturi
tubes free from spider webs and other obstructions by
inspecting and cleaning it regularly.
• Do not allow cold water (rain, sprinkler, hose etc.) to
contact the heated grill. An immediate temperature
change will chip the porcelain and crack the ceramic
burners.
• Do not use a pressure washer to clean any part of the
grill.
• Do not locate this grill where it can be exposed to high
winds, especially when the wind can come from directly
behind the grill.
• Never cover more than 75% of the cooking surface with
solid metal
• Always maintain proper clearance to combustibles 20”
(508mm) to rear of unit, 7” (178mm) to sides.
• Additional clearance of 24” (610mm) is recommended
near vinyl siding or panes of glass.
additional Safe operating practiceS
• Always maintain a minimum wall distance to
combustibles of 17" (431mm) to the rear and 9"
(228.6mm) to the sides.
• Always maintain a minimum distance of 15" (381mm)
between other additional appliances.

6| Getting Started Napoleon.com | BUILT-IN Series
Getting Started
cut-out dimenSionS
MODEL OPENING DIMENSIONS (INCH / CM) OPENING DIMENSIONS (INCH / CM)
INSTALLING ZERO CLEARANCE LINER
W D H W D H
BIG32 Min. 30 / 76.2 19.4 / 49.3 10.25 / 26.0 36 / 91.4 22.25 / 56.5 11.25 / 28.6
Max. 32 / 81.3 19.75 / 50.2 - - - -
BIG38 Min. 36 / 91.4 19.4 / 49.3 10.25 / 26.0 42 / 106.7 22.25 / 56.5 11.25 / 28.6
Max. 38 / 96.5 19.75 / 50.2 - - - -
BIG44 Min. 42 / 106.7 19.4 / 49.3 10.25 / 26.0 48 / 121.9 22.25 / 56.5 11.25 / 28.6
Max. 44 / 111.8 19.75 / 50.2 - - - -
BIB18 Min. 18 / 45.7 19.4 / 49.3 10.25 / 26.0 24 / 61.0 22.25 / 56.5 11.25 / 28.6
Max. 20 / 50.8 19.75 / 50.2 - - - -
BIB10 Min. 10 / 25.4 18.75 / 47.6 6 / 15.2 - - -
Max. 12 / 30.5 20.75 / 52.7 - - - -
Minimum
10 sq.in. of
ventilation
(64.5 cm)
D
W
AB
A = 6.5" (16.5 cm)
B = 6.5" (16.5 cm)
H
WARNING! The cabinet frame, the cabinet and the counter top MUST be made from non-combustible material
when the appliance is not installed with the Zero Clearance Liner corresponding to your unit. Refer to the parts
list in your Assembly Guide for specific information.
!
Getting Started

Napoleon.com | BUILT-IN Series Getting Started | 7
Getting Started
gaS connectionS
This grill must operate with a gas supply pressure of 11 inches water column (0.39 psi) for propane and 7 inches water column
(0.25 psi) for natural gas. If the gas supply exceeds these requirements a regulator must be installed upstream of the grill’s
components. If the gas supply is lower than the requirements, the unit will be under fired and will not reach the maximum
temperatures.
To a House Gas Supply Line
The piping up to the grill is the responsibility of the installer.
• The gas pipe must be sized to supply the BTU/h specified on the
rating plate, based on the length of the piping run.
• If you are installing a side burner, a separate gas line must be
branched off to the unit through a specific opening in that location.
1. A readily accessible manual shut-off valve must be installed
upstream of the unit. A flexible metal connector is included to
simplify the installation. Connect the other end of the connector to
the gas piping.
2. Tighten using two wrenches. Do not use thread sealer or pipe dope.
3. Ensure that the connector does not pass through a wall, floor,
ceiling or partition, and is protected from damage.
4. Leak test all joints prior to operating the grill. See "Leak Test".
To a Portable Propane Cylinder
Only use a propane cylinder constructed and marked in accordance
with the Specifications for LP gas Cylinders of the U.S. Department
of Transportation (D.O.T.) or the Standard for Cylinders, Spheres and
Tubes for Transportation of Dangerous Goods and Commission, CAN/
CSA-B339, as applicable.
The cylinder connection device must be compatible with the
connection for this outdoor appliance.
The propane cylinder must have:
• A shutoff valve with a QCC1 connection
• A safety relief device
• A collar to protect the valve
• A listed Overfill Protection Device
1. Check the cylinder for dents or rust, and have it inspected by
your propane supplier.
2. Ensure the gas regulator hose has no kinks.
3. Do not route the hose in close proximity to the drip pan.
4. Remove the cap or plug from the cylinder fuel valve.
5. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve.
Hand tighten to right. Do not use tools.
6. Ensure the hose does not contact any high temperature surfaces
of the grill because it will melt and cause a fire.
7. Leak test all joints prior to operating the grill.
See "Leak Test".
(BIG 44/38/32
)
(BIB 18 /10)
(BIB 18/10)
WARNING! The connectors must be of rigid pipe, copper tube or approved flexible metal which must comply
with Z21.24/CSA 6.10 or ANSI Z21.75/CSA 6.27
WARNING! Do not store a spare propane cylinder below the grill head or side burners.
WARNING! Never use a propane cylinder that is beyond 80% full.
WARNING! Follow all specifications and instructions exactly to prevent fire, explosion, property damage, personal
injury, or death.
WARNING! Disconnect the grill and its individual shutoff valve from the gas supply piping system during any
pressure testing in excess of ½ psi (3.5 kPa).
Getting Started
!
!
(BIB 18/10)

8| Getting Started Napoleon.com | BUILT-IN Series
Getting Started
Opening A
Opening B
5"
(12.7 cm)
5"
(12.7 cm)
1" (2.54 cm)
34"
(86.36 cm)
2" (5.1cm)
If placing the Cylinder in a Built-in Enclosure
• The design of the enclosure should allow for the gas cylinder to be connected, disconnected, and the connections inspected
and tested outside of it. The connections that could possibly be disturbed when installing the cylinder in the enclosure can
be leak tested inside.
• The cylinder must be isolated from the grill enclosure, and protected from radiation, flames, hot drippings, and other foreign
or hazardous materials.
• A door on the enclosure to access the cylinder is acceptable if it is non-locking and can be opened without using tools.
• There must be a minimum clearance of 2in (5.08cm) between the floor of the cylinder enclosure and the ground.
• Ensure there are at least two unobstructed ventilation openings on the exposed exterior side of enclosure, one within
5inches (12.7cm) of the top of the enclosure, and another within 1inch (2.54cm) of the cylinder opening’s bottom
surface.
• The top opening must have a total free area of more than 20in2(130cm2) for a 20lb (9.1kg) cylinder and 30in2(195cm2)
for a 30lb (13.6kg) cylinder
• The bottom opening must have a total free area of more than 10in2(65cm2) for a 20lb (9.1kg) cylinder and 15in2
(100cm2) for a 30lb (13.6kg) cylinder.
The upper edge must be no more than 5in (127mm) above the floor level.
• Every opening must be large enough to permit the entrance of a 1/8in (3.2mm) rod.
• The opening must have a free area depending on the cylinder size:
Cylinder size Opening A area Opening B area
20 lb (9.1 kg) 20 inches² (130 cm²) 10 inches (65 cm²)
30 lb (13.6 kg) 30 inches² (195 cm²) 15 inches² (100 cm²)
WARNING! Close the individual shutoff valve to isolate the grill from the gas supply piping system during any
pressure testing equal to or less than ½ Psi (3.5 kPa).
WARNING! Check the hose for evidence of excessive abrasion, melting, cuts or cracks. If the hose is damaged,
it must be replaced with an assembly specifically recommended by Napoleon.
Getting Started
!

Napoleon.com | BUILT-IN Series Getting Started | 9
Getting Started
leak teSt
Why and When to Leak Test?
A leak test confirms no gas is escaping after you
connect the hose to the gas supply.
Each time the tank is refilled and reinstalled,
ensure that there are no leaks in the fitting where
the regulator connects to the tank.
Leak test this grill before use, annually, and when
any gas components are replaced.
Leak Test Steps
1. Do not smoke while performing the test.
2. Remove all sources of ignition.
3. Turn all burner controls to the off position.
4. Turn the gas supply valve on.
5. Brush a half-and-half solution liquid soap and
water onto all joints and connections of the
regulator, hose, manifolds, and valves.
6. Bubbles indicate a gas leak.
If you find a leak
1. Tighten any loose joints.
2. If the leak cannot be stopped, immediately shut off the gas
supply and disconnect the grill.
3. Have the grill inspected by a certified installer, or dealer.
4. Do not use the grill until the leak has been fixed.
WARNING! Never use an open flame to check for gas leaks. Sparks or flames will cause a fire, explosion, damage
to property, serious physical injury, or death.
WARNING! Only use the pressure regulator and hose assembly supplied with the grill.
!
STOP
Getting Started

10 | Operation Napoleon.com | BUILT-IN Series
Operation
lighting your grill
Is it the very first time? Perform a Burn-off
Remove warming rack and run the main burners on high for
30 minutes. It is normal for the grill to emit an odor the first
time it is lit. This odor is caused by the “burn-off” of internal
paints and lubricants used in the manufacturing process and
will not occur again.
Main Burner Lighting
1. Open grill lid.
2. Push and slowly turn any main burner knob counter
clockwise to HIGH position until pilot lights. Continue to
push down on the control knob until the burner lights and
then release.
3. If the pilot does not light – immediately turn the control
knob clockwise to the OFF position. Repeat step 2.
4. If the pilot and burner will not light in 5 seconds – turn the
control knob clockwise to the OFF position. Wait 5 minutes
for gas to dissipate. Repeat steps 2 and 3, or light with a
match. (Fig. 1) .
Operation
23
Fig. 1
Fig. 3
Rear Burner Lighting (if equipped)
1. Open grill lid.
2. Remove warming rack.
3. Push and slowly turn rear burner knob counter clockwise to HIGH
position.
4. Press and hold igniter button until the burner lights, or light by match.
5. If the burner will not light – turn burner control knob clockwise to the
OFF position. Wait 5 minutes. Repeat step 3 and 4. (Fig. 1)
Side Burner Lighting (if equipped)
1. Open burner cover.
2. Push and slowly turn side burner knob counter clockwise to HIGH
position.
3. Press and hold igniter button until the burner lights, or light by match.
4. If the burner will not ignite – turn burner control knob clockwise to the
OFF position. Wait 5 minutes. Repeat step 2 and 3. (Fig. 2)
Lighting with a match
1. Clip the match into the supplied lighting rod.
2. Insert the lit match through the cooking grids and sear plates
3. While turning the corresponding burner knob to high. (Fig. 3)
WARNING! Do not use the rear burner while operating the main burner.
!
WARNING! Ensure all burner controls are in the OFF position before slowly turning on gas supply valve.
WARNING! Follow the lighting instructions carefully.
WARNING! Make sure the lid of the grill is OPEN while igniting.
WARNING! Do not adjust the cooking grids while the grill is hot, or operating.
!
Fig. 2
Igniter Lights
Right Centre
Burner
Left Burner
L. Left Burner Right Burner
Left Centre
Burner R. Right Burner
Left Rear
Burner
Right Rear
Burner
1
2
4
3
1
2

Napoleon.com | BUILT-IN Series Operation | 11
Operation
WARNING! Never grill food directly on the flame side burner. It is designed for use with pots and pans only.
WARNING! Do not close side burner lid while it is operating or hot.
WARNING! Do not deep fry food on the side burner. Cooking with oil can be dangerous.
WARNING! Regularly clean grease out of the entire unit, including the grease tray and the sear plates, to avoid build-up
and grease fires.
!
grilling inStructionS
Main Burner Use
• Preheat the grill before searing food by operating all main
burners on high with the lid closed for approximately 10
minutes.
• Food cooked for only a short time such as fish and
vegetables can be grilled with the lid open.
• Grilling with the lid closed ensures higher and consistent
temperatures that cook meat more evenly and can reduce
cooking times.
• The cooking grids can be oiled before preheating to
reduce sticking when grilling lean meat such as chicken
breast, or pork.
Direct Grilling
This method is often used for searing, or food cooked for only a short
time such as hamburgers, steaks, chicken, or vegetables.
Place food on the cooking grids directly over the heat.
Sear meat first to trap-in the juices and flavor.
Lower the grill temperature to finish cooking to your preference.
• Food that takes longer than 30 minutes such as roasts can be
cooked indirectly with the burner lit opposite the food. See Indirect
Grilling.
• Trim excess fat off meat to prevent flare-ups, or reduce the
temperature of the grill.
• Flare ups – move food away from the flames and reduce the heat.
Leave the lid open.
BE
CAREFUL!
The lid of the grill and
the entire firebox can
become very hot when
in use.
Indirect Grilling
This method uses lower temperatures and circulates heat around the
food cooking it slowly and evenly. Use this method to cook larger cuts
of meat, or food prone to flare-ups such as roast, chicken, or turkey.
Turn one or more burners on and place food on the cooking grid where
there is no flame, or burner on.
Grilling at a lower temperature and slower cooking time results in more
tender meats.
Infrared Main Burner Use (If equipped)
Follow the “Main Burner Lighting” Instructions and operate on high for
5 minutes with the lid closed or until the ceramic burners glow red.
Cook the food directly on the grid(s) following the directions on the
"Infrared Grilling Guide". Food can be seared on the infrared burner and
then transferred to the main burners of the grill to finish cooking over
direct or indirect heat, depending on your taste and preference.
Operation

12 | Operation Napoleon.com | BUILT-IN Series
Operation
WARNING! Do not leave food unattended on any lit burners.
WARNING! Keep the lid open if main infrared burner is set on high to prevent accidentally burning food.
!
GRILLING
PRO TIP!
Use a thermometer
to check the internal
temperature of meat
to ensure it is cooked
perfectly.
GRILLING
PRO TIP!
Add a Napoleon smoker
accessory to your grill
to flavor your meat.
Flame Side Burner (If equipped)
The flame side burner can be used like a stove top to make gravy or soups.
The recommended pot or pan diameter is 10” (25 cm).
Be sure your grill is in a location protected from the wind, or the performance of the side
burner will be affected.
Infrared Side Burner (If equipped)
To operate, follow the “Side Burner Lighting” instructions. The infrared heat provides
an even cooking area for searing food when it’s set to high.
To cook like a stove top use a lower temperature with pans of 10” (25 cm) to 12”
(30 cm) in diameter, being careful to not cover more than 75% of the surface.
Some side burner models have a height-adjustable cooking grid.
Grilling at Night (If applicable)
Illuminate the control knobs by pushing the light bulb icon on the control panel.
When a burner is operating, the corresponding knob will glow red, while the rest will
remain blue.
Operation

Napoleon.com | BUILT-IN Series Operation | 13
Operation
Assembling Your Rotisserie Kit (if equipped)
6
5
4
3
2
1
6
5
4
3
2
1
how to uSe the rear Burner & rotiSSerie
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
BIG 44 Spit Rod: Option 1
• The rotisserie motor can be mounted on either side of the
grill using the mounting bracket.
• Be sure to remove the warming rack depending on which
side you wish to cook on.
• Follow instructions 3-4 from 'Using the Rear Burner and
Rotisserie Kit'.
• Place a metal dish under the meat to collect the
drippings.
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
BIG 44 Spit Rod: Option 2
• With the purchase of the rotisserie add-on accessory, you
are able to have two rotisseries operating at the same time
for more cooking convenience.
• Be sure to remove both warming racks and install the
additional rotisserie motor to the opposite side.
• Follow instructions 3-4 from 'Using the Rear Burner and
Rotisserie Kit' to load both spit rods.
• Place a metal dish under the meat to collect the drippings.
Note: Remove the warming rack prior to using the rear burner and
spit rod. Extreme heat will damage the warming rack.
1. Install the rotisserie motor on the side of the grill using
the mounting bracket(s). Some models have pre-mounted
brackets.
2. Once the bracket has been fastened to the grill, slide the
rotisserie motor onto the bracket.
3. Slide the first rotisserie fork just past the middle of the spit
rod and tighten into place. Thread the meat onto the spit rod
and push the meat into the fork. Slide the second rotisserie
fork on the opposite end of the spit rod and push the fork into
the meat until secure. Tighten the fork into place.
4. Carefully insert the pointed end of the spit rod into
the rotisserie motor and set the opposite end across
the hangers. The heavy side of the meat will naturally
hang down to balance the load.
5. Slide the stop bushing onto the spit rod until it is past
the inside of the hood. This will secure the side to side
movement of the spit rod.
6. Tighten the stop bushing and spit rod handle. Place a
metal dish under the meat to collect the drippings.
IMPORTANT! Always wear gloves when
handling components of the grill.
!
Operation

14 | Operation Napoleon.com | BUILT-IN Series
Operation
WARNING! Disassemble rotisserie components when finished cooking, wash with warm soapy water, and store
indoors.
WARNING! Use heat resistant grilling gloves when handling the hot rotisserie components.
WARNING! Disconnect rotisserie plug from the outlet when the grill is not in use.
!
DID YOU
KNOW?
You can remove the
cooking grids if they
interfere with cooking
larger cuts of meat.
Spit Rod: Option 3
• After removing both warming racks and installing the
rotisserie motor, you need to remove the Rotisserie
Support Arm.
• Carefully remove the two fasteners securing the Rotisserie
Support Arm to the grill.
• Once the Rotisserie Support Arm has been removed,
install the rod extension by inserting the threaded end
and turning clockwise into the corresponding end of the
spit rod.
• Follow steps 3-6 from ''Using the Rear Burner and
Rotisserie Kit'.
23
1
3
2
1
3
2
1
3
2
1
3
2
1
3
2
1
3
2
1
7/16"/12mm
7/16"/12mm
x2
x2
x2
x2
Adding Support Arm
Removing Support Arm
Tips about using the Rotisserie:
• Operate the rear burner on high until the meat
browns. Reduce heat. Keep lid closed.
• Use a thermometer to check the internal
temperature of the meat.
• Roasts and poultry should brown on the outside
and stay tender on the inside.
• Use drippings to baste and make gravy.
• A 3-pound chicken takes approximately 1 ½
hours on medium to high.
• Be mindful of your rotisserie motor capacity.
Never overload your equipment.
• Be sure to always set an evenly balanced load
on your rotisserie.
How to cook multiple chickens
1. Tie or skewer wings to the body of the
chickens.
2. Slide rotisserie fork onto spit rod.
3. Thread first chicken onto spit rod until
it is held into place by the rotisserie
fork. Tighten.
4. Thread next 2 chickens onto spit rod
so all the chickens are close together.
5. Slide second rotisserie fork onto spit
rod and push into chicken until all 3
chickens are squeezed together tightly.
Tighten.
Operation

Napoleon.com | BUILT-IN Series Operation | 15
Operation
the grilling experience checkliSt
Refer to this list every time you grill
☐Read Owner’s Manual
Be sure to have read the owner’s manual and all the safety instructions.
☐Clean grease tray
Always ensure you clean the grease tray prior to grilling to avoid fires and flare-ups.
☐Check the hose
Ensure the grill is off and cool. Check the hose for evidence of excessive abrasions,
or cuts. Have the hose replaced before use if the hose is damaged.
☐Preheat and clean grids
Coat the grids with vegetable shortening and preheat your grill to burn off excess
residue and prevent sticking. Clean cast iron grids with a brass wire brush and
stainless steel grids with a stainless brush. See "Cleaning Instructions".
NOTE: Stainless steel cooking grids are corrosion resistant and require less
maintenance than cast iron grids.
☐Prep area
Make sure everything you need while grilling such as your utensils, seasonings,
sauces, and dishes are within your reach. Don’t leave your food unattended, or it
could burn.
☐Don’t peek and flip once
Try not to open the lid and peek too much, or heat will escape and throw your
temperature and cooking times off. Flip your food only once, especially steak and
chicken.
☐Leave space
Leave some space on the grill and between food, so you have room to move food
around if you need to.
☐Use a thermometer
Use a thermometer to ensure food is cooked thoroughly. Follow the appropriate
temperatures guidelines for all types of meat, especially poultry.
how to SeaSon caSt iron cooking gridS
This procedure MUST be done prior to first use and repeated every 3-4 uses to keep grids looking new.
1. Remove cast iron grids from the grill.
2. Wash grids with warm soapy water and soft cloth.
Pat dry and allow grids to completely dry.
3. Apply fat/oil evenly using a silicone brush on both
sides.
4. Preheat appliance to
350°F-400°F(176°C-204°C).
5. Install cooking grids and cook for 30 minutes.
6. Apply a second even coat of fat/oil on cooking grids,
and keep cooking for 30 more minutes.
7. Grids are now seasoned.
NOTE: If rust has formed on the cast iron grids,
remove the rust with scouring pad or brass brush and
repeat the seasoning process.
GRILLING
PRO TIP!
Always preheat the grill
before cooking to burn
off leftover residue and
prevent food from sticking
to the grate.
GRILLING
PRO TIP!
Get inspired to create
delicious meals from the
recipes and grilling
techniques at
www.napoleon.com and
Napoleon’s cookbooks.
OIL AND FAT
SUGGESTION!
Grapeseed Oil
Sunflower Oil
Soybean Oil
Extra Virgin Olive Oil
Canola Oil
If not available, select an oil
or fat that has a high smoke
point. Do not use salted fats
like butter or margarine.
•
•
•
•
•
Operation

16 | Grilling Guide Napoleon.com | BUILT-IN Series
Grilling Guide
Infrared Grilling Guide
FOOD CONTROL KNOB SETTING COOKING TIME SUGGESTIONS
Steak
1 inch (2.54 cm) thick
HIGH – 2 minutes each side
Rare – 4 minutes
Ask for marbled fat in cut.
Fat is a natural tenderizer
and keeps meat juicy.
HIGH to MEDIUM – High
heat 2 minutes each side
then turn to medium heat
Medium – 6 minutes
Well done – 8 minutes
Hamburger
½ inch (1.27 cm) thick
HIGH – 2 minutes each side Rare – 4 minutes
Keep patties all the same
thickness for equal cooking
times. Patties 1 inch thick or
more should be grilled using
indirect heat.
HIGH – 2 ½ minutes each
side Medium – 5 minutes
HIGH – 3 minutes each side Well done – 6 minutes
Chicken
HIGH, MEDIUM, LOW – 2
minutes each side then
medium-low to low heat
20 – 25 minutes
Slice joint connecting the
thigh and leg ¾ through for
the meat to lie flat on the
burner and cook evenly.
Pork Chops
MEDIUM 6 minutes each side Choose thick cuts for more
tender meat. Trim off excess
fat.
Spare Ribs
HIGH to LOW – High for
5 minutes then low until
finished
20 minutes each side
turning often
Choose lean meaty ribs. Grill
until meat pulls easily from
the bone.
Lamb Chops
HIGH to MEDIUM – High
for 5 minutes then Medium
until finished
15 minutes each side Choose thick cuts for more
tender meat. Trim off excess
fat
Hot dogs
MEDIUM to LOW 4 – 6 minutes Select larger wieners and slit
lengthwise before grilling

Napoleon.com | BUILT-IN Series Cleaning | 17
Cleaning
Cleaning Instructions
WARNING! Always wear protective gloves and safety glasses when cleaning your grill.
WARNING! Accumulated grease is a fire hazard.
WARNING! Cleaning should only be done when the grill is cool to avoid the possibility of
burns.
!
First Time Use
1. Wash grids by hand with water and mild dish soap to remove
any residue from the manufacturing process. DO NOT wash in a
dishwasher.
2. Rinse thoroughly with hot water and dry completely with a soft cloth
to prevent moisture from entering the cast iron.
Cast Iron Grids
• Season your grids to add a protective coating to prevent corrosion
See Grilling Tips – How to Season your Cast Iron Cooking Grids.
Stainless Steel Grids
• Stainless steel cooking grids can be cleaned by preheating the grill
and using a wire brush to remove residue.
• Stainless steel grids will permanently discolor from regular use
because of high temperatures when grilling.
Infrared Side Burner
• Most drippings and food particles that fall on the infrared burner
surface incinerates immediately because of the high intensity heat.
• Do not clean the ceramic tile with a wire brush.
• Do not use water or other liquids to clean the burner. An immediate
change in temperature will cause cracking of the ceramic tile.
• Light burner and operate on high for 5-10 minutes to remove any
left-over residue.
Inside of the Grill
1. Remove the cooking grids.
2. Use a brass wire brush to clean loose debris from the sides and
underneath the lid.
3. Scrape the sear plates with a putty knife or scraper. Use a wire
brush to remove the ash.
4. Remove the sear plates and brush debris from the burners with a
wire brush.
5. Sweep debris from inside the grill into the drip pan.

18 | Cleaning Napoleon.com | BUILT-IN Series
Cleaning
WARNING! Ensure all burners are turned off and grill is cool before cleaning. Do not use oven cleaner to clean any part
of the grill. Do not put cooking grids or any other parts of the grill in a self-cleaning oven to clean. Clean the grill in an
area where cleaning solution won’t harm decks, lawns, or patios.
WARNING! Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the grill components
unless cleaned regularly.
!
Drip Pan
Every grill head, side burner and drop-in burner have a
corresponding drip pan. It is easily accessible through
doors or openings.
• Grease and excess drippings collect in the drip pan
located beneath the grill and accumulate in the
disposable grease tray below the drip pan
(if applicable).
• Only use Napoleon approved liners on the drip pan.
Never use aluminum foil, sand or any other unapproved
material. This can prevent grease from flowing
properly.
• Clean frequently to avoid grease build-up –
approximately every 4-5 uses.
Cleaning steps:
1. Slide the drip pan from the grill to access the
disposable grease tray or to clean the drip pan.
2. Scrape the drip pan out with a putty knife or scraper.
3. Replace the disposable grease tray every 2-4 weeks
depending on grill usage (if applicable).
4. See your Napoleon Grill dealer for supplies.
Control Panel
ONLY use warm soapy water.
Text is printed directly on the control panel and will
gradually rub off if abrasive or stainless steel cleaners are
used.
Proper cleaning of the control panel will ensure the text
remains dark and legible.
Aluminum Castings
Clean with warm soapy water.
Aluminum doesn’t rust, but high temperatures and
weathering can cause oxidization on the surface of the
castings that look like white spots.
See “Maintenance Instructions” for more information on
how to prevent oxidized aluminum.
Outside Grill Surface
• Only use a stainless steel non-abrasive cleaner.
Abrasive cleaners or steel wool will scratch the finish.
• Always wipe in the direction of the grain.
• Handle porcelain enamel components with care.
• The baked-on enamel finish is glass-like and will chip
if struck.
• Stainless steel parts discolor overtime when heated
and will turn a golden or brown hue. This is normal and
won’t affect the performance of the grill.
Cleaning

Napoleon.com | BUILT-IN Series Cleaning | 19
Cleaning
WARNING! It is very important the valve/orifice enters the burner tube when reinstalling the burner after cleaning
and before lighting your grill, or a fire or explosion could occur.
WARNING! Avoid unprotected contact with hot surfaces.
WARNING! Do not use abrasive cleaners or steel wool on any painted, porcelain, or stainless steel parts of your
grill because it will scratch the finish.
!
SAFETY
FIRST!
Always wear protective
gloves and safety
glasses when servicing
your grill.
Insect Screen and Burner Ports
Spiders and insects are attracted to small enclosed spaces.
Napoleon has equipped the burner with an insect screen on the air
shutter. This reduces the likelihood of insects building nests inside
the burner, but doesn’t eliminate the problem.
A nest or web can cause the burner flame to burn a soft yellow or
orange and cause a fire or flashback at the air shutter underneath
the control panel.
1. Remove the screw (s) that attaches the burner to the back
wall of the grill. Slide the burner back and upwards to remove.
2. Use a flexible venturi tube brush to clean the inside of the
burner.
3. Shake loose debris from the burner through the gas inlet.
4. Check the burner ports and valve orifices for blockages:
burner ports can close over time because of cooking debris
and corrosion.
5. Use an opened paper clip, or the supplied port maintenance
bit to clean burner ports.
6. Drill out blocked ports using the supplied drill bit in a small
cordless drill: this can be done with the burner attached to
the grill, but it’s easier if removed from the grill.
7. Do not flex the drill bit when drilling the ports because the
drill bit will break.
8. This drill bit is for burner ports NOT for brass orifices that
regulate the gas flow to the burner.
9. Do not enlarge the holes
10. Ensure the insect screen is clean, tight, and free of any lint
or other debris.
11. Reverse the procedure to reinstall the burner.
12. Ensure the valve enters the burner when installing.
13. Replace sear plate mount and tighten screws to complete
re-installation.
Cleaning

20 | Maintenance Napoleon.com | BUILT-IN Series
Maintenance
Maintenance Instructions
WARNING! Keep the grill away from combustible materials, gasoline, and other flammable vapors and liquids.
!
comBuStion in air adjuStment
!
IMPORTANT! This must be done by a qualified gas installer.
• The air shutter is factory set and should not require adjusting under
normal conditions. Adjustments might be required under extreme field
conditions.
• The flames of the air shutter will be dark blue, tipped with light blue and
occasionally yellow when adjusted correctly.
• Too little air flow to the burner will produce soot and lazy yellow flames.
• Too much air flow to the burner will cause flames to lift erratically and
cause igniting difficulties.
Adjusting the Air Shutter
1. Remove cooking grids and sear plates. Leave lid open.
2. You may have to open the cabinet door or remove the top drawer (if
equipped) to access the air shutter screw located at the mouth of the
burner.
3. Remove the back cover to adjust rear tube burner air shutter.
4. Loosen air shutter lock screw and open or close air shutter as required.
(Fig. 1)
5. Light the burners on high.
6. Visually inspect burner flames.
7. Turn burners off, tighten locking screws, and replace removed parts when
shutters are set correctly.
8. Ensure insect screens are installed.
Note: Infrared burners have no air adjustment.
WE WANT
TO HELP!
Contact the Napoleon
Customer Solutions
Department for
recommended
replacement parts.
1-866-820-8686.
Burner Port
Yellow Tip
Dark Blue
Light Blue
RECOMMENDATIONS
This grill should be thoroughly inspected and serviced annually by a qualified service person.
• Do not obstruct the flow of ventilation and combustion air.
• Keep the cylinder enclosure ventilation openings located on the side of the cart or enclosure and front and back of the
bottom shelf clear from debris.
Model
Orifice Size Air Shutter
Main Burner Rear Burner Main Burner Rear Burner
BIG 32 Propane #60 1.25mm 1/2" Full
Natural gas 1.45mm #50 3/8" Full
BIG 38 Propane #60 1.25mm 1/2" Full
Natural gas 1.45mm #50 3/8" Full
BIG 44 Propane #60 1.25mm 1/2" Full
Natural gas 1.45mm #50 3/8" Full
BIB 10 RT Propane #64 ---
Natural gas #55 ---
BIB 10 IR Propane #64 ---
Natural gas 1.27mm ---
BIB 18 RT Propane 1.2mm ---
Natural gas 1.7mm ---
BIB 18 IR Propane 1.15mm ---
Natural gas #52 ---
Fig. 1