National Instruments REM-11180 User manual

USER MANUAL
NI REM-11180
Bus Coupler for Remote I/O
This document describes the features of the NI REM-11180 and contains information about
mounting and operating the device.
EtherCAT
In
EtherCAT
Out
Service
Port
Reset
Button
Local
Bus
Ubus
Power
Supply
Microcontroller
UL(24 V)
GND
RJ45
RJ45
Isolation
Contents
REM-11180 Features................................................................................................................ 2
Ports and Connectors........................................................................................................ 3
Reset Button......................................................................................................................4
LEDs................................................................................................................................. 5
Dimensions................................................................................................................................8
Configuring the Rotary Encoding Switch.................................................................................8
Restoring Default Settings........................................................................................................ 9
Reading Error Codes from REM-11180 IOVs..........................................................................9
Diagnostics..............................................................................................................................10
Diagnosis History Object................................................................................................ 10
Diagnostic Registers........................................................................................................11
User Error Codes.............................................................................................................12
Bus Diagnostic Error Codes............................................................................................19

I/O Module Error Codes................................................................................................. 21
PDI Error Codes..............................................................................................................23
Worldwide Support and Services............................................................................................ 26
REM-11180 Features
The REM-11180 provides the following features.
Figure 1. Structure of the REM-11180
S1
S2
1
4
5
7
6
2
3
1. Bus connector
2. REM-11180
3. Ethernet connectors
4. Module function label
5. Supply voltage connector
6. Rotary encoding switch
7. LED indicators
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Ports and Connectors
The REM-11180 provides the following ports and connectors.
Figure 2. RJ-45 Ethernet Ports
2
1
1. Ethernet In
2. Ethernet Out
Table 1. RJ-45 Ethernet Port Pinout
Fast Ethernet Signal Pin Pinout
TXD+ 1
1
2
3
4
5
6
7
8
TXD- 2
RXD+ 3
Reserved 4
Reserved 5
RXD- 6
Reserved 7
Reserved 8
Figure 3. Power Connector
a1
a2
b1
b2
24 VDC GND
GND24 VDC
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Table 2. REM-11180 Signal Descriptions
Signal Color Description
a1, a2 Red 24 VDC (UL) Supply of logic voltage (internally jumpered)
b1, b2 Blue GND Reference potential of the supply voltage (internally
jumpered)
Figure 4. Service Interface
2
1
1. Label
2. Service Interface
Note The service interface is a micro-USB port used for factory service and
configuration. You do not need to connect to this port for normal operation.
Reset Button
Pressing the reset button during normal operation restarts the bus coupler.
Figure 5. REM-11180 Reset Button
2
1
1. Label
2. Reset button
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LEDs
The REM-11180 provides the following LEDs.
Figure 6. UL LEDs
UL
Table 3. UL LED Indicators
LED LED Color LED Pattern Indication
UL
Green Solid Communications power supply present.
— Unlit Communications power supply not present.
Figure 7. Status LEDs
RUN
ERR
RDY
D
E
Table 4. Status LED Indicators
LED LED Color LED Pattern Indication
RUN
— Off Bus coupler in Init state
Green
Flashing slowly
(2.5 Hz)
Bus coupler in Pre-Operational state
Single pulse 200 ms on, 1000 ms off; bus coupler in Safe-
Operational state
Solid Bus coupler in Operational state
Flashing (10
Hz)
Bus coupler in Bootstrap state
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Table 4. Status LED Indicators (Continued)
LED LED Color LED Pattern Indication
ERR
— Off No error
Red
Flashing slowly
(2.5 Hz)
Configuration error; a state transition initiated by the
master cannot be executed
Single pulse 200 ms on, 1000 ms off; local application error
Double pulse 200 ms on, 200 ms off, 200 ms on, 1000 ms off;
watchdog timeout
Solid Critical internal error
RDY
Green Solid Device is ready for operation.
Green/Yellow Flashing
• Communications power undervoltage or surge
voltage
• Overtemperature
Yellow
Solid Firmware/bus coupler is booting
Flashing Firmware update is being performed.
Yellow/Red Solid Firmware update has failed.
Red Solid Rotary encoding switches are set to an invalid/
reserved position
Unlit Device is not ready to operate.
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Table 4. Status LED Indicators (Continued)
LED LED Color LED Pattern Indication
D
Green
Solid Run: Data exchange; status and data from the higher-
level system is transmitted.
Flashing Active: configuration is active, data exchange with
invalid process data, PDI channel can be used.
Yellow
Solid Ready: Device is ready to operate, no data is
exchanged.
Flashing Access in I/O check mode
Yellow Red Flashing Bus error during active I/O check
Red
Flashing Local bus error on startup
Solid
• General local bus error
• Communication error
• Local bus device has been removed or
configured device is missing.
• Reset at a local bus device
• Serious device error at a local bus device (local
bus device can no longer be reached)
E
Yellow Solid I/O warning at a local bus device
Red Solid I/O error at a local bus device
Figure 8. Ethernet LEDs
L/A
L/A
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Table 5. Ethernet LED Indicators
LED LED Color LED Pattern Indication
L/A
Green
Solid Connection present at EC IN/EC OUT.
Flashing Transmission or reception of Ethernet telegrams at EC IN /
EC OUT.
— Off Connection not present at EC IN/EC OUT.
Dimensions
The following figures show the front and side dimensions of the REM-11180. For detailed
dimensional drawings and 3D models, visit ni.com/dimensions and search for the module
number.
Figure 9. REM-11180 Dimensions
125.9 mm
(4.96 in.)
122.4 mm
(4.82 in.)
74.0 mm
(2.97 in.)
45.0 mm
(1.77 in.)
Configuring the Rotary Encoding Switch
Each bus coupler automatically receives an EtherCAT device identification address. Use the
rotary encoding switch to configure the address manually.
The S1 switch sets the tens digit and the S2 switch sets the ones digit. The code results from
the equation (S1 x 10) + S2.
The following figure shows code 77 (7 x 10 + 7).
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Figure 10. Rotary Encoding Switch
02
4
6
8
9
x1
S2
02
4
6
8
10
12
14
x10
S1
After setting the rotary switches, restart the REM-11180 to update the address assignment.
Note NI EtherCAT master does not support the rotary encoding switch on the
REM-11180.
Restoring Default Settings
To restore the REM-11180 to default settings, follow these steps:
1. Disconnect power to the REM-11180.
2. Press and hold the reset button.
3. Power on the REM-11180.
4. Release the button when the RDY LED flashes red and green.
Reading Error Codes from REM-11180 IOVs
When you add the REM-11180 to the RT Target in the LabVIEW project, the following IOVs
are available:
Table 6. LabVIEW Project IOVs for Remote I/O Systems
IOV Data Type Purpose
Localbus Add_Error
Info U16 Indicates which I/O module is returning an error.
Localbus bus State U16 Returns the current bus state. Refer to the Diagnostic
Status Register table for more information.
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Table 6. LabVIEW Project IOVs for Remote I/O Systems (Continued)
IOV Data Type Purpose
Localbus Error_Code U16 Returns error codes for the I/O module. Refer to the
I/O Module Error Codes table for more information.
Newest Diagnosis
Message U16
Returns the new message available bit (Index 10F3hex
sub-index 04). Refer to the Diagnosis History Object
table for more information.
Diagnostics
Diagnosis History Object
The diagnosis history object (10F3hex) implements as a ring memory in Overwrite mode. The
last 16 diagnostic messages are always stored. Older messages are deleted. Bus coupler and
I/O errors are stored in the object's diagnostic messages.
Table 7. Diagnosis History Object Indicators
Code (hex) Sub-Index Data Type Indication
10F3
Record Diagnosis statistics
01 U8 Maximum number of messages
02 U8 Newest message
03 U16 Newest acknowledged message
04 Bit New message available
05 U16 Behavior setting for the object
Note Refer to Table 27: Entries of 0x10F3 Diagnosis History Object in the ETG.
1020 EtherCAT Protocol Enhancements document for Newest Acknowledged
Message definitions.
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