Nibe PELLUX 100/20 Installation instructions
APH
PELLUX 100/20
PELLUX 100/30
INSTALLATION & OPERATING MANUAL
25/11/2015
24148
PELLUX 100/20, PELLUX 100/302
To Users
Informa on for the User
Informa on for the User
1.
2.
3.
4.
5.
The product is not intended for use by persons with reduced physical fi tness/mental effi ciency or without experience and knowledge, if they are not supervised or instructed by a person
responsible for their safety. Opera on of the product by children is strictly prohibited.
We reserve the right to make product design changes and changes in the manual.
©NIBE Energy Systems Limited 2014
Symbol Descrip on
PELLUX 100/20
IP 21
Q Range of electric power
PQN
PQmin
T
PMS
V
wood pellet
Symbol Descrip on
IP 21
Q
P
Pmin Minimal electrical power
T
M Weight
wood pellets
Dataplates are located on the right side of the boiler and under the cover of the front panel, also on the right side of the burner.
“The Clean Air Act 1993 and Smoke Control Areas”
Under the Clean Air Act local authori es may declare the whole or part of the district of the authority to be a smoke control area. It is an o ence to emit smoke from a chimney of a building, from
a furnace or from any xed boiler if located in a designated smoke control area. It is also an o ence to acquire an "unauthorised fuel" for use within a smoke control area unless it is used in an
"exempt" appliance ("exempted" from the controls which generally apply in the smoke control area).
The Secretary of State for Environment, Food and Rural A airs has powers under the Act to authorise smokeless fuels or exempt appliances for use in smoke control areas in England.
In Scotland and Wales this power rests with Ministers in the devolved administra ons for those countries. Separate legisla on, the Clean Air (Northern Ireland) Order 1981, applies
in Northern Ireland. Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have been "authorised" in Regula ons and that appliances used to burn
solid fuel in those areas (other than "authorised" fuels) have been exempted by an Order made and signed by the Secretary of State or Minister in the devolved administra ons.
Further informa on on the requirements of the Clean Air Act can be found here : h p://smokecontrol.defra.gov.uk/
Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements.
Pellux 100/20 and Pellux 100/30 have been recommended as suitable for use in smoke control areas when burning wood pellets.
PELLUX 100/20, PELLUX 100/30 3
To Users
Contents
To Users
Informaon for the User ..........................................2
General .........................................................................4
Installaon ...................................................................5
Control panel ..............................................................6
7
Control 8
9
Heang .......................................................................11
General 11
11
11
11
11
11
Maintenance and Troubleshoong ......................12
General 12
13
To Installers
General Informaon for Installers .............................14
14
14
14
Distance to Walls 15
15
Connecon to the System .......................................... 16
Electrical Connecons ................................................... 17
17
17
17
18
19
19
19
19
19
Boiler installaon ..................................................... 20
20
20
20
21
22
24
Servicing ..................................................................... 25
25
32
39
Alarm Codes 43
44
45
Boiler
Cleaning 57
Wiring Diagrams ....................................................... 59
Boiler 59
Locaon of Components ........................................ 61
Boiler
Electrical Components
Dimensions ................................................................ 64
Quick Start Guide .....................................................65
Installed/Switched ON
Specicaons ............................................................ 67
Accessories Provided and Oponal .....................68
Connecon of Modules .......................................... 69
Weather Sensor
70
71
72
73
Commissioning Report for Biomass Boilers ....... 74
PELLUX 100 Boiler Complaint Protocol .....................81
PELLUX 100/20, PELLUX 100/304
To Users
General
General
PELLUX 100 boiler may only be installed by competent and qualied personnel, in accordance with applicable regula-
ons, standards and manufacturer’s recommendaons. Failure to follow these instrucons may void your warranty.
ATTENTION
Use only original spare parts and accessories. NIBE takes no responsibility for damages resulng from the use of parts
from other manufacturers.
ATTENTION
PELLUX 100/20, PELLUX 100/30 5
To Users
Installaon
Installaon
Intended Use
Product Descripon
System Diagram
M
Heang
Hot Ulity Water Treatment
This is a schemac representaon only. The actual diagram of the system should be developed by an individual
qualied to do so, in compliance with all standards and regulaons.
ATTENTION
PELLUX 100/20, PELLUX 100/306
To Users
Control Panel
Control Panel
Simple menu
Home menu
Control Panel Features
Status Indicang LED
Green LED lights on Control panel switched OFF
Green LED ashes
Orange LED lights on
Orange LED ashes
Red LED lights on
Red LED ashes
ON/OFF.
Heang.
Hot Water.
INFO.
ESC.
Up.
Down.
ENTER.
ON/OFF
INFO
ESC
ENTER
65
33.3
TURNED OFF Fr 12:35
ON
0 38
Control panel
ON/OFF switch
PELLUX 100/20, PELLUX 100/30 7
To Users
Boiler
Regulator Sengs
Start-Up
1.
2.
3.
4.
A
B
C
D
E
F
Shutdown
1.
2.
3.
4.
Control Panel
Start-Up and Shutdown
1.
2. Select the Burner onNO
The standard ignion process takes approx. 5 min.
If within that me the photocell does not detect a
ame the igniter retries this process 5 mes. When
the re sll cannot be detected aer 5 aempts, the
re alarm procedure is iniated (No. 2 - No ame or
fuel) and the ignion process is interrupted.
ATTENTION
The burner may sll operate aer switching the Con-
trol Panel OFF (damping a re), depending on the
previous status. Do not interrupt this condion. If the
unit is to be disconnected from mains, wait unl the
re exnguishing process ends and the burner status
shis to TURNED OFF.
ATTENTION
PELLUX 100/20, PELLUX 100/308
To Users
Control Panel
General
LCD Display
Furnace statuses
Control
Status Descripon
TURNED OFF
CLEANING
FIRING UP
INCANDESCING
POWER 1
POWER 2
MODULATION
BURNING OFF
STOP
12:05
Furnace status Day of the week
Hot water
program
Time
Boiler temp.
setpoint
Boiler temp.
measured
Processor temp.
Regulator status
Heating program
Furnace program
TURNED OFF Mo
OFF
33.3 60
0 38
No. of alarms
not conrmed
PELLUX 100/20, PELLUX 100/30 9
To Users
Control Panel
Simple Menu
BOILER TEMPERATURE BOILER TEMPERATURE
BURNER WORK
FEED FUEL
Menu Descripon
65.3
BOILER TEMPERATURE
70
M
40.2
HOT WATER TEMPERATURE
40
Temperature is only displayed when a temp sensor is connected and
the hot ulity water circuit acvated in the menu sengs.
ATTENTION
HEAT NOW
YES
HOT WATER PROGRAM
manual
PELLUX 100/20, PELLUX 100/3010
To Users
Control Panel
Menu Descripon
20.6
HEATING TEMPERATURE
21.0
setpoint
HEATING PROGRAM
permanent
intervals
BURNER WORK
YES
FEED FUEL
NO
PELLUX 100/20, PELLUX 100/30 11
To Users
Heang
Heang
General
Basic Modes of Operaon of the Boiler
Outside Temperature Sensor
Room Temperature Sensor (Opon)
Manual control of the boiler working temperature (sys-
tem without mixing valve)
Seng the Automac Control of the Heang
System
Adjustment of the Factory Set Parameters
Boiler Regulator Sengs
Basic Parameters for Auto Control of the
Heang System
Manual Temperature Change in the Rooms
Comfortable tempProgramme
Economical temp
Wait a day between successive sengs to allow the
temperature to stabilize.
ATTENTION
Temperature increase in the room can be limited by
a thermostat installed on the radiator or in underoor
heang. In such a situaon, you should increase its
setpoint.
ATTENTION
PELLUX 100/20, PELLUX 100/3012
To Users
Maintenance and Troubleshoong
Maintenance and Troubleshoong
General
Alarm
Burner
Circulang Pump
Soot and Ash Removal
Cleaning on
APH
ON/OFF
INFO
ESC
ENTER
65
33.3
TURNED OFF Fr 12:35
ON
0 38
Always disconnect the power supply when perfor-
ming servicing or maintenance of the boiler and
burner.
ATTENTION
When you open the door of the combuson chamber,
the burner supply is automacally cut o. In order to
restart the burner, close the door carefully.
ATTENTION
You can only begin cleaning aer damping a re and
aer the furnace temperature drops to the ambient
temp Use the adequate personal protecve equip-
ment when cleaning.
ATTENTION
PELLUX 100/20, PELLUX 100/30 13
To Users
Maintenance and Troubleshoong
Failure Causes and Correcve Measures
High temperature in the rooms
Reseng of temperature limiters in the burner and boiler
(STB)
Emergency start of the circulang pump
hand
Low temperature of the hot ulity water
OFF
controller
• Boiler is switched OFF
• Too low hot water temp setpoint
Emergency start of the
circulang pump
• Boiler is not switched ON
controller
Low temperature in the rooms
Luftningsskruv
LEK
plcakrod
SPUep
yT 0310
6
-
52 P/N:59526447
-V
032
HEJSAN
BI
N71
0
0;
CP
K
D
50Hz
44
PI
TF 110
Class H
ra
b
01
.xa
M
2.5uF
450.20
650.30
900.40
)W(,P)A(m1
Air-vent screw
Boiler must be lled with water during start-up!
ATTENTION
Tripping of the STB temperature limiter is a warning.
If the situaon repeats, call the installer.
ATTENTION
To Installers
PELLUX 100/20, PELLUX 100/3014
General Informaon for Installers
Locaon of the Boiler
2
Chimney – Requirements
Specica-
ons
Pellet – Requirements
General Informaon for Installers
Ensure that the chimney cleaning is carried out in ac-
cordance with the procedures in force. If doubt, ple-
ase contact a chimney sweep.
ATTENTION
Before installing, the ue pipe has to be tested and
approved by a chimney sweep.
ATTENTION
It is recommended to use high quality fuel, coming
from reliable sources. Fuel should have adequate
moisture and not contain mechanical impuries (e.g.
sand, stones, metal chips, etc.), which may deteriorate
the combuson process and cause failure of the unit.
ATTENTION
NIBE shall not be liable for any malfuncon and improper
combuson resulng from the use of improper fuel.
ATTENTION
To Installers
PELLUX 100/20, PELLUX 100/30 15
Distance to Walls
Dimension Distance [m]
A
B
C
Installaon
Min 2,5 m
General Informaon for Installers
A
A
B
C
Before connecng the boiler, ush the system to
remove small debris that can damage the boiler or
pump.
ATTENTION
There is a risk of carbon monoxide poisoning, when
the boiler is installed in a not-adequately venlated
room.
ATTENTION
Boiler
Feeder
To Installers
PELLUX 100/20, PELLUX 100/3016
Connecon to the System
Connecon to the System
PELLUX 100 boiler connected to hot water tank
PELLUX 100 boiler with mulvalent vessel and solar heang system
PELLUX 100 boiler in cascade arrangement
M
Can I/O 5
Tbufg
Tbufc
T1
T3
T2
M
PELLUX PELLUX PELLUX
Can I/O 5 Can I/O 5 Can I/O 5
These are schemac representaons only. The actual diagrams of the system should be developed by an individual
qualied to do so, in compliance with all standards and regulaons.
ATTENTION
* * *
To Installers
PELLUX 100/20, PELLUX 100/30 17
Electrical Connecons
Electrical Connecons
Connecon
Internal Overvoltage Protecon
Control Panel Connecon
L
H
GND
+12V
GND
CAN
+12V
see Boiler Regulator Sengs
Only an appropriately authorized and qualied elec-
trician may connect the electrical installaon and per-
form its servicing. The electrical installaon and cable
roung must be done in accordance with applicable
regulaons.
ATTENTION
No other electrical equipment may be connected to
the boiler power supply line.
ATTENTION
Power supply of the heang system must be discon-
nected when connecng the control panel.
ATTENTION
Connecon may only be performed with power sup-
ply disconnected and only by an individual appropria-
tely authorized to do it.
ATTENTION
Always remember to install the terminaon at the
end of each CAN communicaon path. This is required
even when connecng a single communicaon
module.
ATTENTION
To Installers
PELLUX 100/20, PELLUX 100/3018
Electrical Connecons
Direct Connecon of Devices
Item Descripon Designaon
TBBoiler temp sensor
T
T
TRT Room temp sensor
TEXT
Foto
ZPP
GND GND
Igniter control
Grate cleaning control
STB
N
N1
PE
Never connect the PE conductor with neutral conductor (N).
ATTENTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 51 52
24 25 26
L1L2 N N L
+-
IN1
GND
IN2
GND
IN3 IN4 IN5
GND
IN6 IN7
GND
IN8 IN9
GND
IN10IN11
GND
IN12 L H
GND GND
12V
PE N LDO1
DO2
DO3
DO4
DO5
DO6
AO1
AO2
AO3
AO4
N1 N1 STBSTB N N N N
POWER
T 4 2 1
ADRES
INPUTS
OUTPUTS
GNDOUT
MOTOR OUT 24V
MOTOR CONTROL 230V
ANALOG
230~
12VCAN
M
PE
M
1 2 3 5 7 8 9 10
4 6
1. Circulating pump, circuit No. 1
2. Open valve, circuit No. 1
3. Closed valve, circuit No. 1
4. Grate cleaning„-”
5. Igniter
6. Grate cleaning„+”
7. Fan
8. Boiler cleaning
9. Pellet feeder
10. Hot utility water supply pump
ON/OFF
INFO
ESC
ENTER
65
33.3
TURNED OFF Fr 12:35
ON 38
TBTHW TCH TRT TEXT Fotocell
ZPPBURNER SAFETY CIRCUIT
To Installers
PELLUX 100/20, PELLUX 100/30 19
Electrical Connecons
Burner Connecon
External Temp Sensor Connecon
2
Heang Medium Temp Sensor
External Control
Burner
External circulang pump output
3-way valve with actuator output
Outdoor temperature sensor, CTZ-01
Temperature
(°C)
Resistance
Min. (kΩ)
Resistance
Nom. (kΩ)
Resistance
Max. (kΩ)
0
10
20
25
30
40
50
70
80
90
100
110
120
Internal boiler temperature sensor, CT2a
Temperature (°C) Resistance (kΩ)
0
10
20
30
40
50
70
80
90
100
Tables of the Sensor Resistances
Temperature
(°C)
Resistance
Min. (kΩ)
Resistance
Nom. (kΩ)
Resistance
Max. (kΩ)
0
10
20
25
30
40
50
70
80
90
100
110
120
130
140
150
Internal temperature sensor, CTP-02 (room)
To Installers
PELLUX 100/20, PELLUX 100/3020
Boiler Installaon
Boiler Installaon
Burner
APH
Fuel Dispenser and Feeding Screw (Auger)
LE K
Other Types of Fuel Dispensers
1.
2.
3.
Addional
opening
Hose
clamps
In case of improper installaon of the burner, the
burner safety circuit alarm can be acvated.
ATTENTION
To connect the burner with the pellet feeder only use
self-exnguishing corrugated hose provided. Using
charging lines of other type is not permied!
ATTENTION
We recommend disconnecng the feeder pipe from
the burner before each opening of the boiler door.
ATTENTION
FUEL: PBMAX burner is installed in the boiler, is suita-
ble only for burning high quality pellets, of 6 - 10 mm
diameter, 30 mm of length, and max 10% humidity.
We recommend DIN PLUS/EN A1 Pellet- according to
BS-EN 14961-2.
ATTENTION
Other manuals for PELLUX 100/20
1
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1
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