Nielsen CT2142 User manual

Industrial Direct Diesel Heater 30KW CT2142
This product is not suitable for primary heating purposes.
Direct-fired
Diesel/Kerosene Heaters
ORIGINAL INSTRUCTIONS
Cannon Tools Limited
Address:20 Station Road, Rowley Regis, West Midlands, B65 0JU.UNITED KINGDOM
SAVE THESE INSTRUCTIONS AND PRECAUTIONS.
READ ALL PRECAUTONS AND INSTRUCTIONS BEFORE USE.
Introduction

Thank you for choosing a BGE product. Read this manual carefully before using the unit and save it for
future reference.
Disclaimer
Cannon Tools
reserves the right to make alterations to specifications, quantities, dimensions etc.
for production or other reasons, subsequent to publication.
While we believe the information is accurate and complete, we make no warranty or representation for
any particular purposes. The information is offered in good faith and with the understanding that any
use of the units or accessories in breach of the directions and warnings in this document is at the sole
discretion and risk of the user.
Disposal guidelines (EU)
Do not dispose of this product with general household waste. This product must be
disposed according to the laws governing Waste Electrical and Electronic Equipment.
If required, contact your local authorities for information regarding the available disposal
facilities.
EC DECLARATION OF CONFORMITY
We CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic safety and health requirements
of the EC Directive based on its design and type, as brought into circulation by us.
In case of alteration of the machine, not agreed upon by us, this declaration will lose its validity.
Product description: Industrial Direct Diesel Heater 30KW
Model: CT2142
Applicable EC Directives:
EC Low Voltage Directive 2014/35/EU
EC Directive of Electromagnetic Compatibility 2014/30/EU
Harmonized standards
EN 55014-1:2006/+A1:2009/+A2
EN 55014-2:1997/+A1:2001/+A2
EN 61000-3-2
EN 61000-3-3
EN 60335-2-30:2009+A11
EN 60335-1:2012+AC:2014+A11
EN 62233
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
2018-08-07

1. General Safety Rules
READ INSTRUCTIONS CAREFULLY. READ AND FOLLOW ALL INSTRUCTIONS. PLACE
INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE. DO NOT ALLOW ANYONE
WHO HAS NOT READ THESE INSTRUCTIONS TO ASSEMBLE, LIGHT, ADJUST OR
OPERATE THE HEATER.
IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS
OF LIFE.
SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE AGENCY.
UNVENTED PORTABLE HEATERS USE AIR (OXYGEN) FROM THE AREA IN WHICH IT IS
USED. ADEQUATE COMBUSTION AND VENTILATION AIR MUST BE PROVIDED. REFER TO
INSTRUCTIONS. WARNING
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD. KEEP SOLID COMBUSTIBLES, SUCH
AS BUILDING MATERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE AWAY FROM THE
HEATER AS RECOMMENDED BY THE INSTRUCTIONS. NEVER USE THE HEATER IN
SPACES WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES, OR
PRODUCTS SUCH AS GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR
UNKNOWN CHEMICALS.
WARNING
DIRECT-FIRED HEATERS MAY CAUSE CARBON MONOXIDE (CO) POISONING WHEN
INCORRECTLY USED, E.G INDOORS WITHOUT ADEQUATE AIR CIRCULATION, OR IF NOT
PROPERLY WORKING. CO POISONING MAY LEAD TO DEATH.
GENERAL HAZARD WARNING
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH
THIS HEATER, CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS
OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON
MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK. ONLY PERSONS WHO CAN
UNDERSTAND AND FOLLOW THE INSTRUCTIONS SHOULD USE OR SERVICE THIS
HEATER. IF YOU NEED ASSISTANCE OR HEATER INFORMATION SUCH AS AN
INSTRUCTIONS MANUAL, LABELS, ETC. CONTACT THE MANUFACTURER.
WARNING
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU OPERATE THIS HEATER
THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE IS CONNECTED MUST COMPLY
WITH CURRENT LEGISLATION. INSTALLATION REQUIRES A RESIDUAL CURRENT
CIRCUIT BREAKER (RCCB) IN THE MAIN ELECTRICAL DISTRIBUTION BOARD.
UNPLUG THE APPLIANCE BEFORE PERFORMING ANY MAINTENANCE OPERATIONS.
ALWAYS CHECK THE POWER CABLE BEFORE USING THE APPLIANCE. IT MUST NOT
BE BENT, TAUT, STRETCHED, CRUSHED OR ANY WAY DAMAGED.
THE POWER CABLE MUST BE REPLACED BY QUALIFIED PERSONNEL ONLY. USE AN
ORIGINAL POWER CABLE ONLY WITH A 3-PIN APPROVED PLUG.
THE FRONT OUTLET IS VERY HOT DURING OPERATION. DO NOT TOUCH! BURN
DANGER.

2. Product Description
•Diesel or Kerosene direct-fired mobile/portable space heater with open combustion chamber
3. Technical Specifications
Model CT2142
Heat Input [kW] * 30
Air Flow Rating [m³/h] 720
Fuel Type Diesel -
Kerosene
Fuel consumption [Kg/h] 2.4
Fuel Nozzle Size [gph] 0.80
Voltage [V/Hz] AC220-240V/50
Air Pressure Setting [bar] 0.31
Current Rating [A] 1.1
Electrical Power [W] 230
Fuse Rating T3.15A
Dimensions
Net Weight (kg) 21
Length (mm) 880
Width (mm) 456
Height (mm) 590
Tank Capacity (l) 38
Operating range (h) ~13
Standard Accessories
Fuel gauge yes
Handle 1
Ambient thermostat built-in
Malfunction detection
light built-in
* Based on Gross Calorific Value [Hrs]
4. Assembling Instructions
Extract the heater from its carton. If the unit is anyhow damaged, do not use it and contact your dealer.

CT2142
The following accessories are supplied in the shipping carton.
Fig.2
To assemble the heater, proceed as follows (see Fig. 2):
1、insert the wheel shaft J to the corresponding hole of feet pipe E，insert the cotter K to the
corresponding holes; put plain washer I to the two sides of shaft, slide the wheel H over the wheel
shaft J，screw the nut G to fix the wheel on the shaft.
2、Put the heater body on the feet pipe assembly, make sure the 4 holes of handle A point towards the
corresponding 4 holes on the feet pipe respectively.
3、Using the screw B ,spring washer C, plain washer C and nut 4 to fix the feet pipe assembly and
handle to the tank.
5. Installation Instructions
Position the heater on a flat, level, non-flammable, solid surface.
Direct-fired heaters are intended for use in outdoor open areas or in indoor well
ventilated areas. For indoor use, provide permanent ventilation openings of at least 25
cm²/kW, equally distributed between floor and high level, with a minimum of 250 cm².
•Only install the heater in normal
upright position.
•Do not place the heater near walls, corners or low ceilings.
•Do not place the heater below a socket outlet.
•Do not place the heater on moving vehicles or where it can tip over.
•Keep the heater away from flammable, combustible, explosive or corrosive materials.
•Keep the heater away from curtains or similar materials that could block the air inlet and
outlet.
•Never block or restrict the air inlet and outlet for any reason.
•Keep the power cable away from heat sources, sharp edges, cutting and moving parts.
•Do not expose directly to the weather or to excessive humidity.
•Do not place the heater in the immediate surroundings of a bath, shower or swimming
pool.
Pos. Description Qty
A Handle 1
B Screw 6or8
C Spring washer 6or8
D Plain washer 6or8
E Feet pipe 1
F Nut M5 6or8
G Nut M12 2
H Wheel 2
I Plain washer ø12 2
J Wheel shaft 1
K Cotter 2
CT2142
Minimum Opening Size 800 cm²

•Follow general and special fire safety regulations in force in all fields of applications. In
any case ensure the following minimum safety clearances from materials or objects in
the surroundings of the heater:
•Side: 0.6 m
•Air inlet side: 1 m
•Top: 1.5 m
•Hot air outlet side: 3 m
•Floor: 0 m
•Floors and ceilings must be made of fireproof materials in the place where the heater is
operated.
•Do not connect direct-fired heaters to air ducts.
6. Instructions for Use
6.1. Start-up
Fill tank with clean fuel. Only use Diesel or Kerosene.
The fuel gauge on top of the tank allows to check fuel level
Connect the power cord plug to a 230 V 50 Hz earthed electrical supply system.
Earthing is mandatory.
Models CT2142:
When complete “start-up” above, the power indicator will light, the display window will show the
ambient temperature value.
Push the power switch to “on” position.
If the thermostat control knob setting temperature is higher than the ambient temperature, the
electrodes start sparking and after 7 seconds, the heater starts.
If the thermostat control knob setting temperature is lower than the ambient, turn thermostat control
knob to desired temperature setting, the electrodes start sparking and after 7 seconds, the heater
starts.
Model BGO1601-50
When complete “start-up” above, the left display window shows “--”, the right display window shows
ambient temperature value.
Push the power switch to “on” position.
The default temperature setting is 20 , be showed on the left display window.℃
If the ambient temperature is lower than default temperature, the electrodes start sparking, after 7
seconds, the heater starts.
If the ambient temperature is higher than default temperature, turn thermostat control knob to desired
temperature, the electrodes start sparking, after 7 seconds, the heater starts.
COLD START-UP: at low temperature keep the air vent hole (see Fig. 6) closed by a finger during
ignition to make start-up easier.
ABNORMAL OPERATION: in case of malfunction (flame failure, reduced air flow, bad combustion,
etc.) the heater stops and the indicator light starts FLASHING (THE LOCK-OUT MODE code will be
showed on the display window).
6.2. Manual reset/restart
If the heater is in lock-out mode, check and remove the cause of lock-out before restarting the heater.
To reset, turn the ON/OFF switch to 0 and then again to I. In case of repeated malfunction, call
technical service. Turning the thermostat control knob will NOT reset the heater.

6.3. Shut-down
Move switch to "OFF" (O) position. Unplug the unit when not used for a long time.
Never disconnect the heater from mains to stop it while in operation. Always allow the
cooling sequence to be completed (BGO1601-50), otherwise the residual heat could
damage internal components.
Do not cover the heater. Do not block the air inlet and outlet.
The heater outlet is very hot during operation and after use. Do not touch! Use personal
protecting equipment if needed.
Children should be supervised to ensure that they do not play with the appliance.
The appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge.
Unplug the heater before moving it. Never pull the cable to unplug or move the unit.
Do not leave the heater unattended when in use.
Never use the appliance with wet hands or when either the heater or the power cable is
wet.
If the supply cable is damaged, it must be replaced by the manufacturer, by a service
agent or a similar qualified person.
7. Cleaning, Maintenance and Storage
Regularly wipe the enclosure using a soft sponge or cloth. For very dirty parts, use a sponge wetted
with lukewarm water and a mild detergent, then dry using a clean cloth.
Keep air inlet and fan free from dust and dirt. To clean inner parts, gently blow compressed air through
air inlet.
Regularly inspect the power cable: if worn, cracked or damaged have it replaced by technical service.
Before storing the heater, make sure it is perfectly cool and dry. Cover the unit with a plastic bag, put it
in its packing box and store it in a dry, ventilated place.
Before starting any maintenance task, shut down, unplug and let the heater cool down
for at least 15 minutes.
Do not attempt any electrical repair yourself. If the heater needs service or repair,
contact a qualified technician.
Do not use a faulty unit unless a qualified technician has inspected and repaired it.
When cleaning, make sure that water does not enter the unit.
Do not open the enclosure to clean the inner parts. Do not spray water into the heater.
Never use solvents, gasoline, toluene and similar aggressive chemicals to clean the
heater.
The following checks BY QUALIFIED PERSONNEL ONLY are recommended before every
seasonal use:
Nozzle
Carefully unscrew nozzle from nozzle fitting. Blow compressed air through nozzle orifice to free it from
dirt. Replace nozzle if necessary.
Air Filters
Clean air filters. Remove filter end cover (11), wash air intake filter (10) using a light detergent and dry
it thoroughly before re-installing. Replace air delivery filter (9) once a year (Fig.3)

Fig.3
Ignition Electrodes
Clean, adjust and if necessary replace ignition electrode. For electrode gaps see Fig. 4-5 (dimensions
in mm).
Fig.4 Fig.5
Compressor Pressure Adjustment (Fig. 6)
The compressor pressure is factory set and must be checked and adjusted by qualified
technicians only. Tampering with the unit may be dangerous.
Remove pressure gauge cap. Connect a pressure gauge on the pressure measuring port on the rear
guard. Start heater and read air pressure value. If necessary adjust pressure to the correct value
turning the adjusting screw (the air vent hole in the adjusting screw middle) clockwise to increase,
anticlockwise to decrease the pressure:
Fig.6
Electrical
Inspect cables, electrical parts and connections.
Model Air Pressure (bar)
CT2142 0.31

8. Wiring Diagram
Wiring diagram for CT2142
9. Troubleshooting
PROBLEM
CAUSE REMEDY
Motor does not
start
E1 displayed on the
screen
No power or low voltage
Check power line and voltage
Check fuse and replace if necessary
Faulty or damaged power cord
Check and replace if needed
Faulty motor/capacitor
Check and if necessary replace
Lock-out of appliance due to previous
overheating
Detect the cause of overheating
Shut the appliance down
Check air inlet and outlet
Wait some minutes and restart the
appliance
E2 displayed on the
screen The temperature probe is faulted or the
connector for temperature probe is
loosen
Check and replace if the temperature
probe if needed
Check and replace the PCB if needed
Motor runs, but the
heater does not
ignite and locks
out after a short
time
E1 displayed on the
screen
Empty fuel tank, dirty or wrong fuel Remove wrong or dirty fuel
Fill the tank with clean Diesel or kerosene
Fuel filter clogged Clean or replace fuel filter
Air leaks in oil line Check hoses, tighten connections, if
necessary replace
Burner nozzle clogged Clean nozzle blowing compressed air,
replace if necessary
Fuel viscosity increased at low
temperature Mix Diesel with 10-20% kerosene

Flames come out
of flue outlet
E1 displayed on the
screen
Insufficient airflow into combustion
chamber
Check air inlet, fan, motor
Compressor pressure too high Check air pressure, adjust if needed*
Heater stops
during operation
Ambient temperature
displayed on the
screen
The room temperature set on room
thermostat has been reached Normal operation To start turn the temperature control knob
clockwise on a higher setting
Heater stops
during operation
E1 displayed on the
screen
Flame failure
Check and remove the cause(s) of malfunction
To reset, turn On/Off switch to 0 and then
to I
Call technical service if the problem
persists
Bad combustion
Reduced airflow
Overheating
Model identifier(s): CT2142
Indirect heating functionality: [no]
Direct heat output: 30(kW)
Indirect heat output: N/A (kW)
Fuel
Space heating emissions (*)
NOx
Select fuel type [liquid] Kerosene 69[mg/ kWhinput] (GCV)
Item Symbol Value Unit
Item Symbol Value Unit
Heat output Useful efficiency (NCV)
Nominal heat
output
Pnom 30
kW
Useful efficiency at nominal
heat output ηth,nom
100 %
Minimum heat
output (indicative)
Pmin N/A
kW
Useful efficiency at minimum
heat output (indicative)
ηth,min
N/A %
Auxiliary electricity consumption Type of heat output/room temperature control (select one)
At nominal heat outpu
t
elmax 0.002
kW
Single stage heat output, no room temperature
control
[no]

At minimum heat
output
elmin N/A
kW
Two or more manual stages, no room temperature
control
[no]
In standby mode elSB N/A kW
with mechanic thermostat room temperature control
[no]
with electronic room temperature control [yes]
with electronic room temperature control plus day
timer
[no]
with electronic room temperature control plus
week timer
[no]
Other control options (multiple selections possible)
room temperature control, with presence detection [no]
Room temperature control, with open window
detection
[no]
with distance control option [no]
with adaptive start control [no]
with working time limitation [no]
with black bulb sensor [no]
Permanent pilot flame power requirement
Pilot flame power
requirement (if
a
pp
lica
b
le
)
Ppilot
0 kW
(*) NOx = nitrogen oxides
The seasonal space heating energy efficiency ηS
Item Symbol Value Unit
The seasonal space heating
Energy efficiency in active
mode
ηS,on 100 %
Correction factor (F1) / 0 %
Correction factor (F2) / 7 %
Correction factor (F3) / 0 %
Correction factor (F4) / 0 %
Correction factor (F5) / 0 %
Biomass label factor BLF 1 /
The seasonal space heating
energy efficiency ηSηS97
%
Energy efficiency classes A

CANNON TOOLS LTD
Add: 20 station road, Rowley Regis, west midlands,B65 0JU.U.K.
Made in China