Nipro PHOENIX ONE DS User manual

Operator´s Manual
Reverse Osmosis
TYP: PHOENIX ONE DS
Datum: 13.01.2021 |Version: 3
Written by: Nipro Pure Water

Table of Contents
1 General .............................................................................................. - 2 -
Shipment ........................................................................................... - 2 -
Unit combinations ............................................................................... - 2 -
Accessories and Consumables............................................................... - 2 -
Notes for the Operator.........................................................................- 2 -
Laws and Standards ............................................................................- 2 -
Symbols used in this Manual ................................................................ - 3 -
Transport and Storage ......................................................................... - 3 -
Model Plate ........................................................................................ - 4 -
Warning on the Unit ............................................................................ - 5 -
Shutdown .......................................................................................... - 5 -
Disposal............................................................................................. - 5 -
Further Documentation ........................................................................- 5 -
2Intended operation ................................................................................ - 7 -
3Safety .................................................................................................. - 8 -
Risk Assessment ................................................................................. - 8 -
EMC .................................................................................................. - 8 -
Emissions...........................................................................................- 8 -
4Technical Data....................................................................................... - 8 -
5Description of the unit .......................................................................... - 10 -
Flow-Chart ............................................................................................11
Operation Sequence Permeate Production .................................................12
Assembly groups ...................................................................................13
6Installation ..............................................................................................14
Environmental Conditions .......................................................................14
Assembly ..............................................................................................14
Electrical installation .....................................................................................15
Installation plan (Example) .....................................................................16
7Operation ................................................................................................17
Control Panel.........................................................................................17
Emergency operation..............................................................................18
Manual On / Off .....................................................................................19
Quick access keys ..................................................................................20
Main menu ............................................................................................21
Menu Info .............................................................................................22

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Menu Notification ...................................................................................23
Menu Statistics ......................................................................................24
Menu Functions .....................................................................................25
Set clock...............................................................................................26
Timer ...................................................................................................27
8Maintenance and cleaning..........................................................................28
External Cleaning...................................................................................28
Maintenance Intervals ............................................................................28
Primary Filter Replacement .....................................................................29
Chemical Disinfection .............................................................................30
Microbiological Inspection .......................................................................31
9Malfunctions.............................................................................................32
Technical Appendix..........................................................................................34
10 Fuses ......................................................................................................35
Labelling ...............................................................................................35
Micro Fuses in Control Cabinet.................................................................36
11 Settings...................................................................................................37
Setting Ring Pressure (Permeate Pressure) ...............................................37
Setting Concentrate Pressure ..................................................................38
12 Replacement of the reverseosmosis membrane ............................................39
13 switch over only „Step 1“ or only „Step 2“ ..................................................40
Emergency operation only „2. step“..........................................................41
14 Disinfection..............................................................................................42
Disinfection Protocol ...............................................................................43
15 Service/Limits ..........................................................................................45
16 EMC MANUFACTURER’S DECLARATION ........................................................47
Electromagnetic emissions and electromagnetic immunity .................................47
Warning ......................................................................................................48
Requirements...............................................................................................48
Recommended minimum distances between portable and mobile HF
communicationunits and PHOENIX ONE ....................................................51

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
- 1 -
Stand 3 as at 13.01.2021
The reverse osmosis model Phoenix One DS has been declared
conform in accordance with EC directives.
Foreword
This Operator’s Manual includes all information required for the installation and operation for
the reverse osmosis model Phoenix One DS.
Please keep this Operator’s Manual readily available and near the unit.
This Operator’s Manual applies fort the units with the serial number:
© Copyright 2020
Nipro Pure Water GmbH
Werner-von-Siemens-Str.2-6
76646 Bruchsal –Germany
Tel.: [phone] 7810
Fax: [phone]
Rev#
Date / Name
Description
0
28.02.14 / N.Bürkle
First edition
1
27.07.16 / N.Bürkle
Nipro
2
08.09.20 / N.Bürkle
EN60601
3
13.01.21 / R.Tille
60 Hz Version
0297

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
- 2 -
Stand 3 as at 13.01.2021
1 General
Shipment
The following parts are included in the shipment:
▪1 Reverse osmosis
▪1 Connector set
Unit combinations
The unit model Phoenix DS may be combined with the following devices:
▪Hot cleaning system Phoenix One +
▪Hot cleaning system Phoenix One +FH
Accessories and Consumables
▪1 Prefilter 20‘‘ 10 µm
Notes for the Operator
The operator is responsible for:
▪Competent and intended operation
▪Compliance with work safety and accident prevention provisions
▪Competent instruction or operating personnel
Laws and Standards
The following laws and standards are adhered to:
▪Guidelines of the Medical Devices Directive (Council Directive 93/42/EEC)
▪EN 60601
▪DIN EN 1717 protection against pollution of potable water

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
- 3 -
Stand 3 as at 13.01.2021
Symbols used in this Manual
Stands for a dangerous situation. Disregard can result in personal injury or
material damage.
Stands for information and valuable tips.
Transport and Storage
Protect unit against frost and moisture.
Protect against strong jolting and collisions.
Only move unit upright and with an appropriate lift.

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
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Stand 3 as at 13.01.2021
Model Plate
Attention! Adhere for the
accompanying documents
CE-Sign with labeled area.
Here DQS
IPX 4
Protection of liquid entry.
Here splash guard
Drinking water protection
according to EN 1717. Here
free outlet
Serial number
Year of construction
manufacturer
pay attention to manual

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
- 5 -
Stand 3 as at 13.01.2021
Warning on the Unit
Caution! Hot surface. Attached to the tank.
Caution voltage. Turn mains switch off before opening housing. Fixed on
control cabinet.
Shutdown
In a unit shutdown for more than 5 days, conservation will be necessary.
Please contact Nipro Pure Water before performing conservation.
Disposal
Regarding the WEEE guidelines of the European Union, the disposal of electronic devices
and electronical sub-assemblies and parts into the general garbage is not lawful. These parts
must be disposed environmentally appropriate:
If not appointed otherwise and no private disposal management is available, these devices or
possibly other environmental hazardous items can be sent back.
The filters and membrane can be disposed via the general garbage
Further Documentation
The using personnel must be warned against the hazards during operation and must be
warned against the hazards of misusing the product.
The personnel gets the instruction of operation and the specialties of usage.
Instructed adult only are allowed to operate this device.
t
Further trainings ate not necessary for this device.
For qualified personnel the following documents can be made available upon request
Circuit diagrams
Spare parts list

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
- 6 -
Stand 3 as at 13.01.2021
Technical manual
There are additional manuals if the system is operated in combination with the hot
cleaning system Phoenix One + or the hot cleaning system Phoenix One +FH.
Duration of usage
The device is designed for a use of 10 years

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
- 7 -
Stand 3 as at 13.01.2021
2Intended operation
The unit is designed for the preparation of potable water. The pure water (permeate) thus
produced may be used for dialysis treatment.
Other applications are only possible after consulting the manufacturer and receiving their
approval.
The unit can only be maintained by the manufacturer or technicians trained by
the manufacturer.
Only original replacement parts may be used for maintenance and repairs.
Installation operations, modifications or reparations, are only allowed to be
performed by persons authorised by the manufacturer and may only be done
with original replacement parts. Improper performed reparations or
modifications can lead to hazards to the user and/or may damage the system
The device may only be operated in perfect condition.
Before operating, check the following:
- Lose or defect parts
- Defect cables and/or isolations
- Serious soiling
The device may only be operated with the appropriate ring line.
The system does not produce water for injections.
The device has pressurized parts.
During failure of the temperature sensor, the temperature might increase. (60
°C)
The water treatment system Phoenix One may only be used for permeate
supply of dialysis devices, which have a temperature measurement (permeate
temperature).
The device does not have direct patient contact and no patient application.

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
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Stand 3 as at 13.01.2021
3Safety
Risk Assessment
If the operating instructions are adhered to there are no dangers associated with the reverse
osmosis model Phoenix One D.
The unit can automatically start by way of an auto-start.
EMC
The unit was developed and tested in accordance with current standards. Nevertheless,
influence through electromagnetic fields cannot be completely excluded.
Emissions
The unit does not produce dust or vibrations. The noise level is under 609 dB (A)
4Technical Data
Permeate performance
Permeate
performance l/h
[15°C]
700
1050
1400
1750
2100
2450
2800
3500
Inlet quantity
max. at 3 bar
dynamic
1500
2500
3000
3500
4000
4600
5200
6000
Feed water
Quality
Potable Water
Hardness
< 1 °dH
Silicate
< 25 mg/l
Chlorine
< 0,1 ppm (mg/l)
Iron
< 0,1 ppm (mg/l)
SiO2
< 30 ppm
Fouling Index (S.D.I)
< 3
Temperature
5-30°C

Nipro Pure Water Operator’s Manual Reverse Osmosis Phoenix One DS
- 9 -
Stand 3 as at 13.01.2021
Conductivity
<1500µS/cm
pH
6,5-8,5
Pressure
3-6 bar
Connections
Water feed
G 1” external
Permeate
connection
TriClamp d50,5 DIN
Drain
HT 50
Electrical data
Phoenix ONE DS
Supply voltage
400 V, 3 Phases, 50 Hz
400 V, 3 Phases, 60 Hz
Fuse
Automat 25 16 A-K, Fi ΔI
30mA
Energy consumption
11A
Degree of pollution
1
Phoenix One DS+ (with hot water tank)
Supply voltage
400 V, 3 Phasen, 50 Hz
400 V, 3 Phases, 60 Hz
Fuse
Automat 25 A, Fi ΔI 30mA
Energy consumption
23A
Degree of pollution
1
Display system
Conductivity
0-1000 µS/cm ±5%
Pressure sensor
0-20 bar ±5%
Water meter
1impl/l ±1%
Flow
0-3000 l/h ±1%
Ambient temperature
Storage / transport
1-40°C
Operation
10-35°C
Relative humidity
< 90% at 20°C not
condensing
Air pressure
795-1062 hPa
Size
Size in
(LxWxH in mm)
1830x1000x1800

- 10 -
5Description of the unit
3
N
6
D
P
P
D
D
4
7
8
1
26 25 27
28
22
23
D L P T
LF
D
M
M
2
5
9
10
11 12
13
14
15 16 17 18
19
20
21
24
29
30
31
32
33
34
Raw water
Permeate
Concentrate

3 |13.01.2021 |Seite 11
Flow-Chart
1
Water meter
2
Membrane valve input
3
Fine filter
4
Float valve
5
Dry running protection
6
Pressure increasing pump
7
Pressure sensor pump pressure
8
Reverse osmosis membrane 1.step
9
Conductivity probe 1.step
10
Three way valve with motor
11
Pump 2.step
12
Manometer pump pressure 2.step
13
Reverse osmosis membrane 2.step
14
2 x Return valve permeate
15
Through flow display permeate
16
Conductivity probe 2.step
17
pressure sensor ring pressure
18
Temperature sensor permeate
19
Connection ring flow
20
Connection ring back flow
21
Through flow display permeate back flow
22
Three way valve permeate to drain
23
Permeate pressure retaining valve
24
Concentrate restrictor 1. step
25
Manometer concentrate pressure
26
Concentrate pressure retaining
27
Through flow display concentrate to drain
28
Concentrate valve to drain
29
Concentrate restrictor 2.step
30
Through flow concentrate 2.step
31
Adjustment concentrate flow 2.step
32
Return valve concentrate return 2.step
33
Magnetic valve emergency operation
34
Ball valve emergency operation with motor

3 |13.01.2021 |Seite 12
Operation Sequence Permeate Production
Untreated water flow the main through the water line (1) and the fine filter (3) into the break
tank. The float valve (4) mounted in the break tank regulates the water level in the tank.
The pressure increasing pump (6) draws the water out of the tank and then presses it into the
reverse osmosis membrane (8). At the reverse osmosis membrane the water stream separates
into the permeate stream (pure water) and the concentrate stream.
The Quality of the produced permeate will be tested with the temperature probe (10) and the
conductivity probe (11). Afterwards it will flow into the ring line to the consumption points.
Unused permeate will be returned to the break tank over the permeate pressure valve (23).
A portion of the concentration will flow through the concentrate valve (26) back into the cycle.
The rest will leave the unit through the proportional valve (28) to the drain. The ratio of
concentrate return to concentrate drainage is regulated by the proportional valve (28) based on
consumption.

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Assembly groups
Main switch
Ball valve
Permeate to drain
Pressure
retaining valve
permeate
Prefilter
Pressure increasing
pumps 1. step
Break tank
DIN EN 1717
Concentrate valve
Through flow display
Permeate back flow
Through flow display
Permeate flow
Pressure sensor
permeate
Conductivity probe
permeate
Temperature
sensor
permeate
Pressure increasing
pumps 2. step
Ball valves with Motor
(emergency operation)
Through flow display
Concentrate to drain
Through flow display
concentrate 2. step
Water meter

3 |13.01.2021 |Seite 14
6Installation
The installation must be conducted by the manufacturer or by personnel trained
and authorized by the manufacturer.
Environmental Conditions
Conditions for the osmosis room:
▪Relative air moisture < 90% at 20°C
▪Room temperature between +10°C und +35°C (frost proof)
▪Equipped with floor drain, water supply and electrical supply
Assembly
▪Set up unit appropriate position
▪Adjust machine feet until the unit stands level and secure on the floor.
Do not store easily flammable or explosive materials in the vicinity of the unit.
Do not store chemicals in the vicinity of the unit.
Only operate the unit with the necessary water pre-treatment.
Room of osmosis may not be freely accessible. (Access for instructed personnel
only)

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Electrical installation
6.2 Assembly
The installation may only be performed by a qualified electrician
The system must be supplied by a permanent connection, connectors are not
valid. The disconnection via the main switch at the control cabinet.
Main switch
Main switch.
For protection against a re-start of the unit, the main switch
can be locked with a padlock.
Safety class I
The device is equipped with a Protective earth terminal for
prevention against high touch current
For prevention of the hazard of an electric shock, this device
may only be connected to a power supply with protective
earth.
The power cord is fixed to the system and cannot be replaced.

3 |13.01.2021 |Seite 16
Installation plan (Example)
AUS
Ball valve
Pipe seperator
Back flow filter
Water alarm with
magnetic valve Softener
Soft water monitoring
system
Reverse osmosis
Phoenix One DS
230V, 16A
3 Phases, 400V, 32A,6h
Potable water intake 1"
min. 3000l/h bei 3 bar
Ring flow
Ring back flow
Drain HT50
Provided by the
customer Phoenix Pure Water
Pressure reducer
Local water works regulations and DIN EN 1717 must be adhered to
The water pre-treatment must be adapted to the local potable water quality

3 |13.01.2021 |Seite 17
7Operation
Control Panel
Unit start
Button
Starts the permeate production
Control light unit in operation
Light
If the unit is in operation, this will be
signalled with a green light
Switch manual operation
Switch
Hand, 0, Auto
Switch with three positions:
1 Hand: If the controls fail the
unit can be switched to
emergency operation.
2 0 : Unit off (no clean, no time
start)
Auto: The unit will be operated over
by the controls
Horn
Signal
Horn will activate if an alarm is present.
Horn cancel
Button
Turns off the horn (tone off)
Unit stop
Button
Turns off the unit.
Keyboard
Call up operation value and settings for
service.
Display
2 lines display
Display operation value and
notifications.
Horn
Keyboard for settings and
call up operation values
Unit stop
Horn off
Display
Unit start
Control light unit in
operation
Switch to manual
operation (emergency
operation)