Hydac OLF-5/Z User manual

OLF-5/Z / OLF-10/Z
OffLine Filter
Installation and Maintenance Instructions
English (translation of original instructions)
Document No. : 4520794
Follow these instructions for proper and safe use.
Keep for future reference.

Impressum
Manufacturer/publisher and responsible for the content:
Address of the manufacturer Contact address
HYDAC FILTER SYSTEMS GMBH HYDAC FILTER SYSTEMS GMBH
Industriegebiet Justus-von-Liebig-Str., Werk 20
66280 Sulzbach / Saar 66280 Sulzbach / Saar
Germany Germany
Telephone: [phone]
Telefax: [phone]
E-mail: [email protected]
Homepage: www.hydac.com
Court of registration: Saarbrücken, HRB 17216
Executive directors: Mathias Dieter, Dipl.Kfm. Wolfgang Haering
Documentation Representative
The contact data of the person authorized with the documentation is:
Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Germany
Telephone: [phone]
Telefax: [phone]
E-mail: [email protected]
Date of printing: 2/2/2021
© HYDAC FILTER SYSTEMS GmbH 2020
Subject to technical modifications.

HYDAC FILTER SYSTEMS GMBH Table of Contents
MoWa OLF-5Z OLF-10Z 4520794 en-us print iii
Table of Contents
1 General .................................................................................................................... 6
1.1 Target group of the manual ............................................................................6
1.2 Illustrations in the manual...............................................................................7
1.2.1 Illustration on the title page ................................................................7
1.2.2 Representation of requirements.........................................................8
1.2.3 Representation of procedural instructions .........................................8
1.2.4 Representation of intermediate results/results...................................9
1.2.5 Representation of warning/general safety information.....................10
1.2.6 Signal words and their meaning in the general safety information ..11
1.3 Supplementary symbols ...............................................................................12
1.4 Exclusion of liability/warranty .......................................................................12
1.5 Notes on copyright .......................................................................................13
2 Safety information .................................................................................................. 14
2.1 Hazard symbols / pictograms .......................................................................14
2.2 Danger notifications......................................................................................17
2.3 Observing regulatory information .................................................................18
2.4 Observing environmental precautions..........................................................19
3 Filter unit/filter housing over-view........................................................................... 20
3.1 Proper/designated use .................................................................................21
3.2 Improper use or use deviating from intended use ........................................22
3.3 Checking the scope of delivery ....................................................................23
3.4 Decoding the type label................................................................................24
3.4.1 Model code ......................................................................................25
3.5 Technical Data .............................................................................................28
3.6 Dimensions / hydraulic diagram ...................................................................29
3.6.1 Drawing OLF-5-F-Z-… .....................................................................29
3.6.1.1 Components OLF-5-E…/OLF-5-F… .....................................31
3.6.2 Drawing OLF-5-E-Z-….....................................................................32
3.6.2.1 Components OLF-5-E-Z….....................................................33
3.6.3 Drawing OLF-5-T-… ........................................................................34
3.6.3.1 Components OLF-5-T… .........................................................35
3.6.4 Drawing OLF-5/xx-T-…/OLF-10/xx-T-…........................................36
3.6.4.1 Components OLF-5-T…/OLF-10-T… ...................................38

Table of Contents HYDAC FILTER SYSTEMS GMBH
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4 Transportation/storage ........................................................................................... 39
5 Mounting/installing ................................................................................................. 40
5.1 Fastening/mounting the filter unit .................................................................40
5.2 Avoiding siphoning .......................................................................................41
5.3 Observing/calculating pressure loss.............................................................43
5.4 Measuring or displaying the back pressure / differential pressure ...............45
5.5 Connecting the (IN) suction port...................................................................46
5.6 Connecting the pressure port (OUT) ............................................................47
5.7 Connecting the electrical clogging indicator .................................................47
5.8 Commissioning the filter unit ........................................................................47
5.9 Putting the filter housing into operation ........................................................48
5.9.1 Filter housing with flow control valve (OLF-xx-E-Z) .........................49
5.9.1.1 Setting the flow control valve ..................................................50
5.10 Checking the installation ..............................................................................51
6 Operation ............................................................................................................... 52
6.1 Observing the optical clogging indicator (optional).......................................52
7 Rectifying malfunctions .......................................................................................... 53
8 Performing Maintenance ........................................................................................ 55
8.1 Maintenance table ........................................................................................56
8.2 Resetting the VMxBM.x visual clogging indicator.......................................57
8.3 Change the filter element - DIMICRON........................................................58
8.4 Changing the filter element - Toploader .......................................................65
A Appendix ................................................................................................................ 69
A.1 Finding spare parts/accessories...................................................................69
A.1.1 Spareparts - Toploader T / TV ........................................................71
A.1.2 Drawing of spare part OLF-5/xx-T-... Toploader ..............................72
A.1.3 Accessories - Tank Connection Kit OLF-5-TAK...............................73
A.2 Contacting Customer Service.......................................................................74
A.3 Clogging indicators - technical data .............................................................75
A.3.1 Differential pressure indicator, visual – VMxB.x.............................75
A.3.2 Differential pressure indicator, visual – VMxBM.x..........................77
A.3.3 Differential pressure gauge, electric (VM x C.x) ..............................78
A.3.4 Differential pressure gauge, electric (VM x D.x /-L-xx) ....................80

HYDAC FILTER SYSTEMS GMBH Table of Contents
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Glossary ................................................................................................................. 84
Index ...................................................................................................................... 86

1 | General HYDAC FILTER SYSTEMS GMBH
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1 General
Before you use this product for the first time, read this manual
at least up to the chapter "Operation". If you would like to carry
out maintenance or troubleshooting, you can find the proce-
dure in the respective chapters.
The use and the handling of the product as well as its use are
not self-explanatory and are described in detail in this manual.
This manual will help you to use the product as intended, prop-
erly, effectively, and safely. Please refer to it every time you re-
quire specific details or actions.
Validity of this manual
The diagrams and visualizations in this manual are meant for
general illustration purposes. Therefore, representations and
functional options can deviate from the delivered product.
We reserve the right to modifications to the contents of this
manual without prior notice.
1.1 Target group of the manual
This manual was created for the following target group:
Target group Tasks
Owner Keep this manual and the applicable doc-
uments at the installation location of the
product and also for later use.
Ask the employees to read and follow the
manual and the associated documents, in
particular, the safety and warning instruc-
tions.
Additionally, please observe the product-
related instructions and requirements.
Operator, specialist
personnel:
Read, observe and follow this manual and
the associated documents, in particular,
the safety and warning instructions.
Tab.1: Target group
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1.2 Illustrations in the manual
You will find illustrations in this manual. You can find details re-
garding these in the following chapters.
1.2.1 Illustration on the title page
You will find the following information on the title page of this
manual:
Short name of the product
Product name
Operating and Maintenance Instructions
Document no.: 12345678
English (translation of original instructions)
Valid from: - from s/no. - ... ... - ... ...
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5
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4
3
Fig.1: Overview / labeling of the title page
1 Short name of the product / product name
2 Type of document
3 Language
4 Document no. / Index
5 Supplementary instructions regarding the validity of the
manual (optional)
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Please note that you can directly access information through
the directories. However, this does not release you from the
obligation to read this manual fully before commissioning.
The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
1.2.2 Representation of requirements
These are absolutely required for carrying out a work activity
on the product and are marked with a check mark and are in
bold in the text.
An example for the representation of requirements:
ühe product is assembled and connected.
üThe product is switched off.
1. Switch the product on.
1.2.3 Representation of procedural instructions
In the case of procedural instructions, there are the two follow-
ing representations:
Procedural instructions with a fixed sequence
Procedural instructions, whose sequence must be complied
with without fail are listed with sequential numbering (1., 2., 3.,
etc.).
An example for procedural instructions with a fixed sequence:
1. Remove the transport securing device.
2. First fill the product.
3. Switch the product on.
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Procedural instructions with a random sequence
Procedural instructions that have a random sequence are
listed as bullet points (-).
An example of a procedural instruction with a random se-
quence:
– Clean the display.
– Rinse the product.
1.2.4 Representation of intermediate results/results
In the case of some activities, it is necessary to carry out work
steps with intermediate results and end results.
Intermediate results are the consequence of activities; they are
marked with an indented arrow.
End results represent the end of an activity and are repre-
sented with a flag.
An example for a procedural instruction with intermediate re-
sult and final result:
1. Switch the product on.
ðThe display lights up.
2. Press the button.
OThe product is now ready for use.
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1.2.5 Representation of warning/general safety
information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you information of the risk level of the
danger.
Warning/General Safety Information, which is placed ahead of
each activity, are represented as follows:
CAUTION
Type and source of danger
Hazard symbol
Consequence of the danger
Measures to avert danger
►
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1.2.6 Signal words and their meaning in the general
safety information
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result lethal
or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation
with a medium level of risk, which, if not avoided, can result
lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation
with a low level of risk, which, if not avoided, can result in mi-
nor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation
with a high level of risk, which, if not avoided, will result in
damage to property.
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1.3 Supplementary symbols
You will find the following symbols in the manual as additional
details:
Tip for handling the product
Required tools
1.4 Exclusion of liability/warranty
For the warranty provided by us, please refer to the Terms of
Delivery. They are made available to you at the conclusion of
the contract at the latest. You will also find these under
www.hydac.com -> General Terms and Conditions (T&C).
This manual was prepared to the best of our knowledge. Nev-
ertheless and despite the greatest care, it cannot be excluded
that mistakes could have crept in. Therefore, please under-
stand that, in the absence of any provisions to the contrary
hereinafter, our warranty and liability – for any legal reasons
whatsoever – are excluded in respect of the information in this
manual. In particular, we shall not be liable for lost profit or
other financial loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical in-
jury and damage to health. If we negligently breach any mate-
rial contractual obligation, our liability shall be limited to fore-
seeable damage. Claims due to the Product Liability shall re-
main unaffected.
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1.5 Notes on copyright
All copyrights for this manual lies with the manufacturer. No
part of this manual may be reproduced in any form or pro-
cessed, duplicated or distributed using electronic systems with-
out the written consent of the manufacturer. Any infringements
to the above shall be liable to damage compensation.
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2 | Safety information HYDAC FILTER SYSTEMS GMBH
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2 Safety information
The product is designed as safe. In spite of that, there is dan-
ger in some actions that can only be avoided by using the right
procedures.
These correct procedures and points, which must be followed,
are described in this manual.
2.1 Hazard symbols / pictograms
The following are the safety symbols / pictograms in this man-
ual. They indicate specific dangers to persons, property or to
the surroundings. Observe these safety symbols / pictograms
and act with particular caution in such cases. Always keep all
symbols / pictograms intact and legible.
Warning signs used
These marks can be found for all safety and warning instruc-
tions in this manual which indicate particular dangers to per-
sons, property or the environment.
Danger point warning
Dangerous electrical voltage warning
Signs used for giving orders
These symbols can be found for all safety and warning instruc-
tions in this manual which indicate particular dangers to per-
sons, property or the environment.
Follow the instructions.
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Used GHS symbols
These symbols can be found for all safety and warning instruc-
tions in this manual which indicate particular dangers to per-
sons, property or the environment.
Hazardous to the environment
Others symbols used
These marks can be found for all safety and warning instruc-
tions in this manual which indicate a particular danger to per-
sons, property or the environment.
Exposed electrical components
Danger due to operating pressure
Signs used for the required specialist personnel
These symbols show the required training/knowledge for in-
stallation work and/or maintenance work.
Specialist personnel - Electrician
Such persons have specific specialist training
and several years' work experience. They are
able to assess and perform the work assigned to
them, they are also able to recognize potential
dangers.
Specialist personnel - Mechanic
Such persons have specific specialist training
and several years' work experience. They are
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2 | Safety information HYDAC FILTER SYSTEMS GMBH
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able to assess and perform the work assigned to
them, they are also able to recognize potential
dangers.
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2.2 Danger notifications
The following residual risks can occur in the various life
phases:
Life phase – in all the life phases.
The following risks could arise during all Life phases:
Environmentally tip
Siphoning effect
Reservoir overflowing/leaking = oil spill
uRemove the ends of the hoses from the reservoir after op-
eration or shut the shut-off device in the suction line.
Life phase – Installation / Assembly / Maintenance and
Troubleshooting
The following risks could arise during the installation / assem-
bly life phase:
DANGER
Electric voltage warning
Danger of fatal injury
uIn case of any damage to the insulation, switch off the sup-
ply voltage immediately and arrange for repairs to be car-
ried out.
uBefore carrying out any work on the electrical system and
before any maintenance, cleaning or repair work, discon-
nect the supply line or pull out the power plug.
uNever bypass the fuses or disable them.
uKeep moisture away from live parts.
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2 | Safety information HYDAC FILTER SYSTEMS GMBH
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WARNING
The hydraulic system is under operating pressure
Danger of bodily injury
uThe hydraulic system must be depressurized before per-
forming any work on it.
Life phase - Commissioning / Operation
The following risks could arise during the Commissioning / Op-
eration life phase:
NOTICE
Overpressure
The filter unit will be damaged/destroyed
uObserve the permissible pressure at the suction port (IN).
NOTICE
Pressure port / Outlet OUT closed
The filter unit/filter housing will be damaged/destroyed
uMake sure that the pressure port is always open during
operation.
2.3 Observing regulatory information
Observe the following regulatory information and directives:
– Legal and local regulations for accident prevention
– Legal and local regulations for environmental protection
and environmental requirements
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– Country-specific regulations, organization-specific regula-
tions
– Occupational safety rules
2.4 Observing environmental precautions
Take all measures to protect the environment. Ensure that no
operating medium is released into the environment (soil or wa-
ter). Remove any leaked operating medium immediately and in
an environmentally sound manner.
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3 | Filter unit/filter housing over-view HYDAC FILTER SYSTEMS GMBH
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3 Filter unit/filter housing over-view
The filter units of the OLF-5 and OLF-10 series are used for
the fine filtration of hydraulic oils in bypass flow. The series has
many versions e.g. with or without the motor-pump unit, ele-
ment removal to the top or bottom, tank installation variants,
optionally with integrated Condition Monitoring for the determi-
nation of fluid purity and water content etc.
Depending on the version, flow rates up to 15 l/min and vis-
cosities up to 7,000 mm²/s can be supported. Additionally, the
use of filter elements with up to a 2µm absolute filtration rating
along with a dust holding capacity of up to 200g (N5) or 500g
(N10) ISO MTD are possible.
The DIMICRON filter elements used are characterized by:
- An especially high dust holding capacity
- Environmentally friendly disposal (incinerable) and
- Water retention (optional).
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