NMC-WOLLARD TMPS-200 User manual
TRUCK MOUNTED
PASSENGER STAIR
OPERATION, MAINTENANCE AND PARTS
MANUAL
Model TMPS-200
Effective Starting S/N1378
NMC-Wollard, Inc.
2021 Truax Blvd.
Eau Claire, WI 54703
715-835-3151
FAX 715-835-6625
Web Site: nmc-wollard.com
General Email: nmc-wollard@nmc-wollard.com
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
TO: 35A3-25-1
INTRODUCTION
Congratulations on the purchase of your new Truck Mounted Passenger Stair TMPS-200 from
NMC-Wollard, Inc. with its optional equipment this is the simplest, most flexible system on the market
today. With proper operation and preventative maintenance it will last for years.
This SAFETY ALERT SYMBOL indicates important safety messages in the
manual. When you see this symbol, be alert to the possibility of PERSONAL INJURY and
carefully read the message that follows.
Never operate without all covers, shields and guards in place. Body,
hair or clothing can become entangled in exposed, moving parts and can cause
serious injury or death.
Some covers and guards have been removed for illustrative/photographic purposes only in
this manual.
The Warranty appears in the front of this book. The order number and serial number are
recorded on page 24 of this section. These numbers are for your reference and for proper
identification of your machine by NMC-Wollard, Inc.
For information on ordering repair parts, refer to the Repair Parts chapter at the back of this
book.
You are urged to study this manual and follow the instructions carefully. Your efforts will be
repaid in better operation and service as well as a savings in time and repair expense. Failure
to read and understand the machine or the system could lead to serious injury. If you do not
understand the instructions in this manual contact the manufacturer.
This supercedes all previous published instructions.
When reading this manual, if a figure or paragraph outside the current section is referred to,
it will be identified by Chapter-Section-Figure Number or Chapter-Section-Paragraph.
Example:
Figure 2-2-4 Chapter 2-Section 2-Figure 4
2-2-1.4 Chapter 2-Section2-Paragraph 1.4
If figures or paragraphs from the current section are referred, the chapter and
section may not be referenced.
©Copyright NMC-Wollard, Inc. 2005
SEPTEMBER 30, 2008 INTRODUCTION
PAGE 2
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
This manual is available on CD-ROM P/N 307559CD.
Keep a copy of your NMC-Wollard, Inc. manuals on your computer or CD-ROM! You
will be able to print and read pages. These manuals contain linked book marks and
hypertext links on the tables of contents. By mouse-clicking on a book mark or table
of contents entry, the page containing that item will automatically be displayed.
Requirements (minimum): PC with Windows 98 or newer, 486 processor (586
recommended), 8MB RAM, VGA monitor, mouse.
For availability and pricing, contact NMC-Wollard, Inc. customer service at:
Phone (715) 835-3151
Fax (715) 835-6625
Email custserv@nmc-wollard.com
©Copyright NMC-Wollard, Inc. 2008
INTRODUCTION SEPTEMBER 30, 2008
PAGE 3
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
1 YEAR LIMITED WARRANTY
NMC-Wollard, Inc.
NMC-Wollard, Inc. warrants to the original owner that all components of the
equipment are free from defects in material and workmanship under normal use and
service for 12 months or 1,000 hours, whichever comes first, from the date of
shipment.
This warranty provides for NMC-Wollard, Inc. equipment components that fail
because of defects in material or workmanship during the warranty period, without
charge to the owner for parts or labor. The owner must provide prompt notice of the
defect and allow a reasonable time for replacement or repair.
This warranty applies only to parts manufactured by NMC-Wollard, Inc. Components
installed on NMC-Wollard, Inc. equipment but not manufactured by NMC-Wollard,
Inc. shall be covered under the original manufacturer's warranty. NMC-Wollard, Inc.
will assist in administering all such warranties, with the exception of tires, battery,
and other expendable parts, for which the owner will be required to deal directly with
the original manufacturer for warranty service. Neither tune-ups, normal
maintenance and repair or replacement of expendable parts (such as oil, lubricants,
belts, filters, tires, battery, etc.) are covered by this warranty.
This warranty does not cover damage resulting from carelessness or neglect;
accidents, fire, or other casualties; improper repair, operation, transportation, or
storage; or failure to provide necessary or appropriate maintenance. This warranty
does not cover deterioration or failure caused by chemicals, falling objects, dirt and
sand, or excessive heat or moisture. The NMC-Wollard, Inc. equipment must be
maintained according to the instructions provided with it or this warranty may be
considered void. Warranted components must be replaced with parts manufactured
or approved by NMC-Wollard, Inc. Warranty determination will be made after
NMC-Wollard, Inc. inspects the failed part.
NMC-Wollard, Inc. is not liable for damage or injury resulting from improper
installation, use, abuse, inability to use or misapplication of NMC-Wollard, Inc.
equipment, nor is NMC-Wollard, Inc. liable for damage resulting from equipment
repaired or modified by persons not authorized by NMC-Wollard, Inc. NMC-Wollard,
Inc. does not warrant any part or product to meet local, municipal, state, provincial,
or national laws or regulations.
This Limited Warranty is in lieu of all other warranties, whether express, implied, or
statutory. No other express warranty is given or authorized by NMC-Wollard, Inc.
NMC-Wollard, Inc. expressly disclaims any implied warranty of merchantability or
SEPTEMBER 30, 2008 INTRODUCTION
PAGE 41 YEAR LIMITED WARRANTY
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
fitness for a particular purpose or otherwise. NMC-Wollard, Inc. shall not be liable
for loss of use of equipment, loss of time, loss of business, or for any other
incidental, or consequential damages. No authorized NMC-Wollard, Inc.
representative has the right to change or modify this warranty in any respect.
This warranty is non-transferable.
TO OBTAIN WARRANTY SERVICE
Warranty can be obtained by contacting NMC-Wollard, Inc., 2021 Truax Blvd., Eau
Claire, WI. 54703, (Phone 715 835-3151) (Fax 715 835-6625).
What should you do when you receive a new unit?
Check that you have received all the equipment ordered. Check inside the product
manual for engine warranties. Some OEM manufacturers supply a registration card
that must be filled out and returned immediately to initiate the warranty. If a survey
card or delivery checklist is enclosed from NMC-Wollard, Inc. please return it.
What should you do when you discover a possible warranty problem?
Call NMC-Wollard, Inc. (715-835-3151). We will require the serial number, number
of hours on the unit, and a description of the problem. You will be given a warranty
authorization number and assistance in troubleshooting.
IMPORTANT!
Clear and immediate communication with the factory is the key to obtaining a
satisfactory and timely resolution of your warranty problem.
Every warranty situation is different and so there are no hard rules. We will work with
your maintenance personnel and service managers to equitably resolve all claims.
What should you do after warranty problem has been resolved?
Complete and return the warranty claim form within 10 days. Place the assigned
warranty authorization number we gave you when you first called us with the
problem on your claim.
Return defective parts immediately. Your claim cannot be processed until all
defective parts have been returned to NMC-Wollard, Inc. Identify returned parts with
the assigned warranty authorization number.
INTRODUCTION SEPTEMBER 30, 2008
1 YEAR LIMITED WARRANTY PAGE 5
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
What should you use for labor rate and labor time?
Labor rate are reviewed annually, if you do not have an established rate, call
NMC-Wollard, Inc. We do not publish a rate book; instead, we have accumulated
average times for repairs. We will authorize repair time once we have approved the
repair. If unforeseen circumstances cause a significantly greater repair time than
originally approved, please contact us before submitting your claim.
SEPTEMBER 30, 2008 INTRODUCTION
PAGE 61 YEAR LIMITED WARRANTY
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
TABLE OF CONTENTS
1 YEAR LIMITED WARRANTY .............................4
TABLE OF CONTENTS .................................7
REVISION RECORD..................................16
REVISION HIGHLIGHTS ...............................17
PAGE EFFECTIVITY .................................21
CONFIGURATION ...................................24
EFFECTIVITY CODE .................................26
INTRODUCTION SEPTEMBER 30, 2008
TABLE OF CONTENTS PAGE 7
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
TABLE OF CONTENTS
1 DESCRIPTION ..................................1
1.1 Product Safety ................................1
1.2 Safety Decals.................................2
1.2.1SAFETY SIGN CARE ..........................2
1.2.2HOW TO INSTALL SAFETY SIGNS...................2
1.3 General Safety Precaution ..........................3
1.4 Equipment Description ............................6
1.4.1 Intended Usage .............................6
1.4.2 Description of the Passenger Stair ...................6
1.4.3 Reserved For Future Use ........................6
1.4.4Hydraulic hand pump ..........................9
1.4.5 Truck Section ..............................9
1.4.6 Lighting .................................9
1.4.7 Stabilizers................................9
1.4.8 Main Support Frame ..........................10
1.4.9 Forward Support Frame (A-Frame) ..................10
1.4.10 Stair Section .............................10
1.4.11 Main Section (Stationary Unit) ....................10
1.4.12 Adjustable Section (Telescoping Unit) ................11
1.4.13 Hydraulic Reservoir .........................11
1.4.14 Side Panels .............................11
1.4.15Canopy ................................11
1.4.16Other Features ............................11
2 OPERATION....................................1
2.1 Pre-Operation ................................1
2.2DAILY INSPECTION .............................1
2.2.1Hydraulic System ............................1
2.2.2Stair Unit ................................2
2.2.3General Chassis Check .........................2
2.2.4Electrical System ............................3
2.2.5Operational Check............................3
2.3 Driving the Unit ................................3
2.3.1Interlocks ................................3
2.4 Servicing Aircraft ...............................4
2.5DRIVING AWAY FROM AIRCRAFT .....................6
2.6Emergency Procedures ............................7
2.6.1Using the optional hand pump ......................7
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PAGE 8TABLE OF CONTENTS
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
CHAPTER 1 GENERAL INFORMATION & OPERATION
INSTRUCTIONS
2.7Servicing Loading Facilities Other Than Aircraft ................9
3 SPECIFICATIONS AND CAPABILITIES ......................1
3.1 Aircraft Servicing Capability - 2005 & Later ..................1
3.1.1 Stair Capacity ..............................1
3.1.2 Height Range ..............................1
3.1.3 Dimensions ...............................1
3.1.4 Shipping Dimensions ..........................1
3.1.5 Operator Controls ............................1
3.1.6 Vehicle (standard) ...........................1
3.1.7 Truck Chassis..............................2
3.1.8 Brakes .................................2
3.1.9 Cab ...................................2
3.1.10 Electrical................................2
3.1.11 Shock Absorbers ...........................2
3.1.12 Steering ................................2
3.1.13 Transmission .............................2
3.1.14 Hydraulic System ...........................2
3.1.15 Options and Accessories .......................2
4 COMMISSIONING AND DECOMMISSIONING FOR
OPERATION AND SHIPPING ........................1
4.1 Commissioning/Decommissioning for Airport, Cross county or shipping ...1
4.2 Truck Chassis ................................1
4.2.1Front Spring Lockouts ..........................1
4.2.2Rear Spring U-Bolts ...........................2
4.3 Installing the Handrails ............................3
4.3.1Stair Handrails..............................3
4.3.2Platform Handrails (Wings) .......................4
4.4 Miscellaneous Preparation ..........................4
4.4.1Cleaning.................................4
4.5Floodlight ...................................4
4.5.1Movable Handrails............................5
4.5.2Stabilizers ................................5
4.5.3Hydraulic Oil ...............................5
4.5.4Fastenings ...............................5
4.5.5Operational Check............................5
4.6Record Aircraft Servicing Data ........................5
4.7 Shipping the Unit ...............................5
INTRODUCTION SEPTEMBER 30, 2008
TABLE OF CONTENTS PAGE 9
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
TABLE OF CONTENTS
1 SERVICING ....................................1
1.1 NMC-Wollard, Inc. Torque Values ......................2
1.2 Preventative Maintenance ..........................3
1.2.1 Periodic Maintenance ..........................3
1.3 Hydraulic System - Special Instructions ...................3
1.3.1 Hydraulic System Safety ........................3
1.3.2 Hydraulic System – Special Instructions.................4
1.3.3 Changing Reservoir Oil .........................4
1.4 General Lubrication Diagram.........................5
2 TROUBLE SHOOTING ..............................1
2.1 Basic Troubleshooting - Hydraulic System ..................1
2.2 Basic Troubleshooting - Mechanical .....................2
2.3 Basic Troubleshooting - Electrical System ..................3
2.4 Electrical and Hydraulic Schematics and Diagrams .............4
3 REMOVAL AND INSTALLATION .........................1
3.1 Stair Assembly ................................1
3.1.1 Special Tools and Equipment ......................1
3.1.2 Stair Removal .............................1
3.1.3 Stair Installation ............................2
3.2 Separating and Mating Stair Sections ....................3
3.2.1 Separating Stair Sections........................3
3.2.2 Mating Stair Sections ..........................3
3.3 Stair Cylinder Removal and Replacement ..................4
3.3.1 Stair Cylinder Removal .........................4
3.4 A-Frame Removal and Installation ......................5
3.4.1 A-Frame Removal ...........................5
3.5 Main Stair Frame Removal and Installation..................5
3.5.1 Main Stair Frame Removal .......................5
3.5.2 Main Stair Frame Installation ......................6
3.6 Electrical Components Removal and Installation ...............6
3.7 Hydraulic System ..............................6
3.7.1 Hydraulic System Safety ........................6
3.7.2 Hydraulic System Procedures......................7
3.8 Wheel Mounting (Dual Rear Wheels).....................7
3.9 Installation and Removal of Optional Extended Stair .............8
3.9.1 Extended Stair Instructions .......................8
3.9.2 Removing the Step Platform Assembly .................9
3.9.3 Reinstalling the Step Platform Assembly ................9
SEPTEMBER 30, 2008 INTRODUCTION
PAGE 10 TABLE OF CONTENTS
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
CHAPTER 2 MAINTENANCE
3.10 Installation of Optional Canopy ......................10
3.10.1 Deck Section.............................10
3.10.2 Lower Section ............................12
3.10.3 Final Assembly............................13
3.10.4 Upper Section ............................13
3.11 Ford 6.0L Diesel Clutch Pump Kit Installation ...............16
3.12 F350 V8/Gas Clutch Pump Installation ...................20
3.13 Deweze, Ford 5.4L, 2008+ Clutch Pump Installation ............22
4 REPAIRS .....................................1
4.1 Stabilizer Proximity..............................1
INTRODUCTION SEPTEMBER 30, 2008
TABLE OF CONTENTS PAGE 11
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
TABLE OF CONTENTS
1 GENERAL REPAIRS ...............................1
1.1 General Information .............................1
1.2 Truck Chassis ................................1
SEPTEMBER 30, 2008 INTRODUCTION
PAGE 12 TABLE OF CONTENTS
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
CHAPTER 3 OVERHAUL/MAJOR REPAIR
TABLE OF CONTENTS
CHAPTER 4 REPAIR PARTS
1 HOW TO USE THE REPAIR PARTS CHAPTER ..................1
2 LIST OF VENDORS ................................1
3 NUMERICAL PART NUMBER LIST ........................1
4ILLUSTRATED PARTS LIST ............................1
Main Assembly ..................................2
A-Frame Assembly ................................6
Main Stair Assembly ...............................8
Handrail Assembly ...............................12
Adjustable Stair Assembly ...........................14
Wing Assembly, Platform ............................20
Adjustable Section Handrail...........................22
Main Stabilizer Assembly ............................24
Rear Stabilizer Assembly ............................26
Hydraulic Assembly ...............................28
Hydraulic Tank (SN 1378-1379).........................34
Hydraulic Manifold, Lift/Stabilizer ........................36
Tank, Heated, Option ..............................38
Electrical Assembly ...............................40
Solenoid Assembly ...............................46
Placards and Signs ...............................48
Placards, Special, Option ............................50
Beacon, Rotating, Option ............................52
Light, Warning, Amber, Option .........................54
Lights, Flood, Back-up, Option .........................56
Morse Control, Option - 2005+ .........................58
Morse Control Shifter Assembly.........................60
Gas Cap, Protect-O Seal Option ........................62
Alarm, Backup, Option .............................64
Stair and Deck Tread, Rubber, Option......................66
Platform, 3-Meter, Option ............................68
Stair Assembly, Extended, Option........................70
Canopy Assembly Option ............................72
Canopy, Installation & Assembly ........................74
Step Reinforcement Option ...........................76
Battery Jumper System Option .........................78
Option, HD Bumper F350, 1999-2000 ......................80
Option, HD Bumper F350, 2000-2008 ......................82
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TABLE OF CONTENTS PAGE 13
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
CHAPTER 4 REPAIR PARTS
Option, HD Bumper, F350, 2009 ........................84
Governor, F350 gas, option ...........................88
Lights, Canadian Running, Option .......................90
Shut Down, Low Oil, Gas/DSL, Option (SN 1381+) ...............92
Harness Assemblies ..............................94
Wheel/Tire, F350 Current Year, Option .....................96
Fire Extinguisher, Option ............................98
Truck Prep, F350 6.0L Diesel (1 Of 2) .....................100
Truck prep, F350 V8 Gas (1 OF 2) .......................104
Hourmeter Installation Option, Diesel .....................108
Heat, Hydraulic Tank, Option .........................110
Outside Controls, Optional...........................112
Truck Prep, F350 V8 Gas, 2008+ .......................114
Pump Kit w/Clutch F350 V8, Gas, 2008+....................116
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PAGE 14 TABLE OF CONTENTS
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
CHAPTER 5 MANUFACTURERS’ INFORMATION
TABLE OF CONTENTS
Hydraforce Combination Valve ..........................2
DewEze 2005+ Clutch Pump Installation Instructions Part No. 308703 ......9
INTRODUCTION SEPTEMBER 30, 2008
TABLE OF CONTENTS PAGE 15
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
Rev.
No. Issue
Date Date
Inserted Initial
08/31/05 8/31/05 NMC-
Wollard, Inc.
13/31/06 3/31/06 NMC-
Wollard, Inc
210/31/06 10/31/06 NMC-
Wollard, Inc
303/31/07 03/31/07 NMC-
Wollard, Inc
403/31/08 03/31/08 NMC-
Wollard
509/30/08 09/30/08 NMC-
Wollard
603/31/09 03/31/09 NMC-
Wollard
701/31/14 01/31/14 NMC-
Wollard
Rev.
No. Issue
Date Date
Inserted Initial
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
MARCH 31, 2009 INTRODUCTION
PAGE 16 REVISION RECORD
REVISION RECORD
REVISION HIGHLIGHTS
TO: HOLDERS OF NMC-Wollard, Inc. OPERATION AND MAINTENANCE
MANUAL NO. 307559, Truck Mounted Passenger Stair.
Pages that have been revised are outlined below, together with highlights of the
revision. Please delete and replace the affected pages and enter Revision No. And
date to the Revision Record page 16.
REVISION NO. 0 DATED 8/31/05
Chapter/Section
And Page No. Description of Changes Eff
All New manual for units starting with electrically
controlled hydraulics 1378+
REVISION NO. 1 DATED 3/31/06
Chapter/Section
And Page No. Description of Changes Eff
Intro/11-12.16-20. Added Rev 1. Update pg eff. All
2/2/14-15. Update Schem 307556 All
REVISION NO. 2 DATED 10/31/06
Chapter/Section
And Page No. Description of Changes Eff
Intro/7-10.11-12. Update TOC. Added Rev 2. All
1/TOC Updated All
1/1/2-3.4-5 Add 562A439,304272,304327,304335,305732.
Updated switch descriptions. All
1/2/2-8 Updated aircraft servicing procedures, added
emergency pump operation. Daily chklst added All
1/4/5 Added record a/c servicing data All
2/1/2 Bolt Chart Updated All
2/2/6-7. Update 307556.
4/TOC Updated All
4/3/1-4 Updated All
4/4/29.34-35.38-43.
46-47.62-106.
Chng 304271 to 307719, update fig no’s.Chng SN
from 1381 to 1379, update fig number.Update
Elec Assy.Add 308379. Update Figure Numbers. All
4/4/51.100-103.104-
105 Add 308425. Add 305216 & 308380.Add 308433. Opt
INTRODUCTION SEPTEMBER 30, 2008
REVISION HIGHLIGHTS PAGE 17
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
REVISION NO. 3 DATED 03/31/07
Chapter/Section
And Page No. Description of Changes Eff
Intro/11,13,16,17,21 Rev Record/pg eff updated, Rev 3 added, SN eff
added. SN 1378+
2/2/7,10 Solenoid detail added to 307556-3. Updated
307612. SN 1378+
4/4/11 208647 added SN 1378+
4/4/13 302999, qty changed to 1 SN 1385+
4/4/28-31,33 Hydraulic components arranged to reflect modular
BOM SN 1378+
REVISION NO. 4 DATED 03/31/08
Chapter/Section
And Page No. Description of Changes Eff
Intro/9-10.11,13.
16-18 Update Chap 4 TOC. Rev 3 added. Pg eff
updated. All
1/4/1.3. Remove Tire Press. Update Rear Spring
Procedure. All
2/2/11-12. Add 307575 Schem. All
4/4/36-37. 46-47.
38-106 307575 parts breakdown added. Update Solenoid
Assy. Pages Renumber All
REVISION NO. 5 DATED 09/30/08
Chapter/Section
And Page No. Description of Changes Eff
Intro/all pages Updated for Ansi Z535.6 format All
1/all pages Updated for Ansi Z535.6 format All
2/all pages Updated for Ansi Z535.6 format All
2/3/22 DewEze, Ford 5.4L, 2005+ Clutch Pump Installation
added. 2007+
3/all pages Updated for Ansi Z535.6 format All
4/TOC Updated All
4/3/1-4 Updated All
4/4/37. 108-111. F002547 + 308707 truck prep added. 2007+
5/1. 9-12 Update TOC.DewEze, Ford 5.4L, 2007+ Clutch
Pump Installation added. 2007+
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
SEPTEMBER 30, 2008 INTRODUCTION
PAGE 18 REVISION HIGHLIGHTS
Revision No. 6 Dated 03-31-09
Chapter/Section
And Page No. Description of Changes Eff
Intro/16,19,21 Rev 6 added, pg effectivity updated. all
2/1/4 Error corrected, 57 liters was 34. all
Revision No. 7 Dated 01-31-14
Chapter/Section
And Page No. Description of Changes Eff
Intro/8,13,14 TOC Updated all
Intro/16,19,21-23,
25,26 Rev 7 added, pg effectivity updated, page 26 S/N
1378 was 1377, 309735 added to page 25 all
1/1/1,6 Controls and Instruments moved to 1/2/1-3 all
1/2/1-3 Added Controls and Instruments Section all
4/3/1-4 Index changed all
4/4/33 307601 deleted, 307591 added, 1.3712 filter added all
4/4/80,81 Added 303814 HD bumper Option F350,1999-2000 all
4/4/82,83 Added 2000-2008 to Fig. 33 heading all
4/4/84,85 Added 303814 HD bumper Option F350,2009 all
4/4/86,87 Added 309735 HD bumper option 309735 all
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
INTRODUCTION JANUARY 31, 2014
REVISION HIGHLIGHTS PAGE 19
SEPTEMBER 30, 2008 INTRODUCTION
PAGE 20 REVISION HIGHLIGHTS
Truck Mounted Passenger Stair TMPS-200 Manual No. 307559
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Table of contents
