Bruno ELECTRA-RIDE II User manual

1780 EXECUTIVE DR., P.O. BOX 84, OCONOMOWOC, WI 53066 USA
TELEPHONE:(262) 567-4990
FAX: (262) 953-5501
1-800-882-8183
DEALER:
www.bruno.com
ELECTRA-RIDE™ II
STAIRWAY ELEVATOR
SRE-1550
MAN-1550-1
02-09-2009
INSTALLATION MANUAL

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
2
IMPORTANT NOTES
The warranty for the Electra-Ride™ II
Stairway Elevator is
rendered null and void
if the unit is installed by
anyone other than an authorized Bruno
dealer.
This stairway elevator is intended
for indoor use only
in a heated, enclosed location
above 35 F (2 C).
Electra-Ride™is a trademark of Bruno Independent Living Aids, Inc.®. The Electra-Ride™II, #5,230,405 is covered by one or more U.S. Patents
and/or U.S. Patents Pending.

3©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
SPECIFICATIONS AND REGULATORY INFORMATION ..........4
CARTON CONTENTS ...................................5
INSTALLATION
Tools Necessary for Installation . . . . . . . . . . . . . . . . . . . . . . . . .6
Mounting the Lower Bumper Bracket . . . . . . . . . . . . . . . . . . . . .7
FittingtheRail.....................................7
ApplicationGuide.................................8-9
CuttingtheRail ...................................10
Rail Joint Assembly .................................11
Positioning Foot Clamp Assemblies ......................12
Mounting the Carriage on the Upper Rail ..................13
Adjusting the Carriage Angle . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting the Upper Bumper Bracket.....................14
Installing the Seat and Footrest Assemblies ............. 16-17
Seat Swivel and Seat Arm Adjustment . . . . . . . . . . . . . . . . . . . 18
Final Limit Switch and Ramp Actuation . . . . . . . . . . . . . . . . 19-20
UpperBumperBracket ..............................24
ELECTRICAL
Connecting the Battery Charger ........................14
Routing the Wiring Harness ........................ 14-15
Safety Switches ...................................17
Call/Send Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-23
Circuit Board Diagnostics.......................... 24-25
Battery Charger LED's and Fuse ........................26
Learning the Remote IR Transmitter .................. 27-28
Circuit Breaker....................................28
LUBRICATION ......................................29
TESTING ELEVATOR OPERATION ........................30
CONVERSION TO RIGHT-HAND OPERATION ...............31
OVERSPEED (COMMERCIAL ONLY) .......................32
ADJUSTMENTS
Speed ..........................................33
Seat Height ......................................33
YEARLY MAINTENANCE OPERATIONS ....................34
BELT REPLACEMENT NOTE .............................34
TROUBLESHOOTING............................... 35-36
WIRING SCHEMATIC .................................37
EXPLODED VIEW AND BILL OF MATERIALS ............. 38-41
LIMITED WARRANTY .................................42
TABLE OF CONTENTS

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
4
SPECIFICATIONS
Weight Capacity: 350 lbs. (159 kg)
Variable Speed: 0 to 38 feet per minute (0 to12 m/mn)
Power Source : two (2) 12-volt sealed, maintenance-free batteries
with 24-volt continuous-duty charger
Motor: 24 VDC, 2-pole, 1.02 hp
Drive: self-locking gearbox, rack and pinion drive
Control: constant pressure (armrest and two remotes)
Brake: self-locking worm gear
Maximum Incline: 45 degrees
Rail: steel channel with integral drive gear rack
Seat Swivel: 0, 45, and 90 degrees, both directions, at top
and at bottom of rail
Power Supply: 24 VDC battery charger powered by 120V wall outlet
SPECIFICATIONS AND REGULATORY INFORMATION
This unit is covered by one or more US Patents and/or has U.S. Patents Pending.
Material safety data sheets (MSDS) on materials
used on this unit may be requested through the
Bruno Technical Service Department.
The "C" and "US" indicators adjacent to the
CSA Mark signify that the product has been
evaluated to the applicable CSA and ANSI/
UL Standards, for use in Canada and the U.S.,
respectively. This "US" indicator includes prod-
ucts eligible to bear the "NRTL" indicator. NRTL,
i.e. National Recognized Testing Laboratory, is
a designation granted by the U.S. Occupational
Safety and Health Administration (OSHA) to
laboratories which have been recognized to
perform certication to U.S. Standards.
CSA CERTIFICATION
MATERIAL SAFETY DATA SHEETS
C
US
208135 ®
This lift is intended to be installed in accordance with the current editions of the
National Electric Code NFPA-70 and applicable sections of ANSI/ASME A18.1.

5©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
The ELECTRA-RIDETM II is shipped in 5 cartons. Check the
contents of the cartons against the list below to be sure you
have all of the components before beginning an installation.
Report any discrepancies to Bruno Independent Living Aids
immediately.
Also, check the carton contents for shipping damage upon
receipt. Damage claims must be led by the dealer, not the
manufacturer. Bruno Independent Living Aids cannot be
held responsible for shipping damage.
CARRIAGE BOX
(1) complete carriage assembly
(4) Velcro® strips (2.5" ea.)
(2) call/send transmitters
(2) mounting plates, call/send transmitters
(1) call/send transmitters with hardware kit
(2) SRE-K-2701 residential transmitters
---or---
(2) SRE-K-0055A commercial call/send transmitters
INSTALLATION BOX
(1) tube
white lithium grease
(1) nal limit switch ramp assembly
(2) bumper assemblies
(1) SRE-K-1553 bumper assembly parts kit
(10) 11" lg wire ties
(32) sheet metal screws (m 6.3 x 50 mm)(16' rail);
(40) for (20' rail)
clamp sets:
• 9 (16' rail) • 11 (20' rail) • 13 (24' rail)
• TBD** (custom rail)
**depends upon rail length
•
upon request:
clamps, adjustable, 9 lbs. ea.
(1)
SRE-K-1501 electrical parts kit
SEAT BOX
(1) seat assembly
(1) footrest assembly
(1) battery charger
RAIL BOX
(1) ea. rail section ***
RAIL BOX WITH JOINT PLATE
(1) ea. rail section ***
(1) ea. joint plate
(1) SRE-K-1502 hardware kit (joint plate)
***NOTE: Rail
sections must
have matching
numbers
stamped on the
sections.
CARTON CONTENTS

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
6
NOTE:
THE STANDARD
STAIRWAY ELEVATOR
IS SUITABLE FOR
STAIRWAY ANGLES UP
TO 45 DEGREES.
Be sure you have all
necessary
parts and tools before
traveling to
installation site.
• protractor level, builder's level
• socket set, metric (10 mm through 22 m)
• ratchet, with 6" extension
• combination wrench set, metric (22 mm through 36 mm)
• Phillips screwdrivers
• slotted screwdrivers
• Allen wrenches, metric (4 mm minimum size)
• torque wrench (one that handles 50-80 ft.lb./68-108 Nm)
• electric drill with letter `O' (.316") and 1/4" bit
• hacksaw with 2 or 3 blades, or metal cutting
bandsaw
• 20' tape measure
• small rubber mallet
• C-clamp
• ashlight
• 5/16" open-end wrench
• needle nose pliers
• scissors or knife
• extension cord
• double-sided foam tape
• le
•12" adjustable wrench
• additional hardware for installation on oor surface(s)
other than wood
Bruno ships the Stairway Elevator with fasteners
appropriate for WOODEN STAIR TREADS ONLY.
Other stair material may require different fasteners.
Please contact Bruno Independent Living Aids, Inc.
for information.
INSTALLATION
Necessary Tools

7©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
1. Determine whether a left- or right-side
installation is appropriate for the site. "Left"
or "right" refers to the side of the stairway on
which the rail is installed (as viewed from the
bottom of the stairs).
Unless otherwise specied Bruno Stairway
Elevators are shipped from the factory in the
left-side conguration.
Conversion to right-side installation is easy
(instructions included later in this manual).
2. Identify and locate lower rail section appropriate
to the installation (left or right).
LOWER BUMPER BRACKET INSTALLATION
1. Assemble the bumper bracket to the lower
rail.
FITTING THE RAIL
1. Determine the correct length for the rail by
measuring along a straight line placed on
the stairs. (SEE STEP 2 IN THE APPLICATION
GUIDE, next page) To that amount, add
Measurement B (STEP 4 IN THE APPLICATION
GUIDE). This process will allow you to custom
t the elevator to your customer by determining
the most comfortable seat-to-oor height within
the space available at the top of the stairs.
NOTE: The rail must rest approximately 1/2"
to 1" above nosing of the steps and
extend from the lower oor to a point
beyond the nosing of the top step (see
Application Guide Step 4).
In some cases where the bottom
landing is made of material such as
concrete, ceramic tile or slate, the last
bracket on the landing may be omitted
with a bracket added on the second step
from the bottom and top of stairway.
bumper bracket
INSTALLATION
ASSEMBLY
Residential and Commercial Units
This rail must be
installed 1/2" to 1"
above stair nosing.
Otherwise, footrest will
hit the steps, causing
intermittent operation.

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
8
1780 Executive Drive, P.O. Box 84, Oconomowoc, WI 53066 USA
Tel.: (262) 567-4990 1-800-882-8183
Fax: (262) 953-5501 www.bruno.com
St r a i g h t St a i r w a y El E v a t o r ap p l i c a t i o n gu i d E
Dealer No.: _______ P.O. No. _______ Customer: __________ Date: ________
Step 2: Dene Stairway Dimensions and Details
stair tread material ____________________ staircase width
___________________
(32” min. for standard unit)
lower landing material_________________ obstructions______________________
(ex. handrails, moldings)
upper landing material__________________
Step 4: Determine Rail Length
Step 1: Determine Staircase Angle
Step 3: Specify Chair and
Rail Details
hand (looking from bottom of stairs):
left right
chair upholstery
tan vinyl tan fabric
other (specify) __________
additional options
keyswitch on chair
keyed call/send transmitters
commercial/overspeed package
Refer to Step 3 on following pages.
INSTALLATION

9©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
INSTALLATION
SIDE VIEWS
TOP VIEW FRONT VIEWS
ALTERNATE SEAT HEIGHT DIMENSIONS
Measured @ Lower Level:
23.5”, 24.5”, 25.5”
Reduce B by 1.5” for each inch the
seat height is increased.
Step 3: SRE-1550 ELECTRA-RIDE™ APPLICATION DETAILS
Step 4

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
10
IMPORTANT NOTE!
Under no circumstances should a rail
section be cut shorter than 18” (46 cm).
There must be at least (2) clamps on a short
rail section (one at the rail joint and one at
the rail end). Cutting a rail shorter than 18”
(46 cm) would not allow enough room for the
(2) necessary clamps.
Example:
After measuring the staircase, you determine
you need 9 feet of rail. From your (2) 8-foot
sections you decide to use (1)
8-foot section and cut the remaining one foot
from the second 8-foot section.
Doing this could yield a rail piece with
insufcient weld.
Instead, Bruno recommends cutting at least
one foot off one of the 8-foot sections (leav-
ing 7 feet of rail) and then cutting two feet
from the second 8-foot section. You will have
a (1) 7-foot section and (1) 2-foot section,
both of which are long enough to be properly
mounted (2 clamps minimum per short rail).
INSTALLATION
CUTTING THE RAIL-Residential and Commercial Units
NEVER CUT OFF
THE JOINT END!
The M6 bolts securing the
gear rack must
remain intact.
Cut off the end with the
pre-drilled charge contact
mounting holes.
Then, using the provided
template, redrill (2) holes on
each end of the rail.
1. Use a metal-cutting power saw or manual hacksaw
to cut the rail to length.
Cut off the end of the rail to be located
at the top of the stairway.
2. Use a le or other appropriate tool to deburr the cut
end of the rail. Soften any sharp edges which might
abrade the insulation of the wiring to be routed to
the bumper at the end of the rail.
3. Use a C-clamp to hold the upper bumper bracket in
place in the cut end of the rail.
4. Use the holes in the bumper bracket as guides to
drill mounting holes. Use an O-size (8.03 mm/.316")
drill bit in the rail.
USE “O” SIZE DRILL
BIT (8.03mm/.316")

11 ©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
1. Assemble the rail joint by attaching the
bottom plate to the rail with the screws,
lock washers and hex nuts provided
with the unit.
2. Install the bolts, internal-tooth washers
and hex nuts through the joint blocks
on both sides of the rail.
3. Tighten all bolts securely and make
sure screw heads are ush with the
surface of the inside of the rail.
NOTE
The chamfered edges of the
holes must face "up" toward
the bottom of the rail.
NOTE
Always install the rail
with the gear rack
towards the center
of the stairs and the
gear teeth facing wall.
Once two sections of
rail are installed, and
before installing the
carriage, run a plomb
line along the rail. If
the rail bows, insert
shims or readjust
clamps.
INSTALLATION
RAIL JOINT ASSEMBLY-Residential and Commercial Units

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
12
rail
rail mounting foot
clamp assembly
1/2" to 1"
(13-25 mm)
above nosing
1. Install rail mounting foot clamps in
the placement pattern shown to the
left.
Leave a minimum space of 1-1/2"
(38 mm) from the wall.
2.
For ease of installation, nger tighten
all clamps to rail.
Position the clamp assembly so the
nut is closest to the wall.
3. Slide top and bottom clamps down
until rmly seated on step. When
installing on carpeted stairs, tap the
clamps with a rubber mallet to
compress carpet and cushion before
anchoring to steps.
4. Securely install one screw near the
wall on the top and bottom of foot of
clamp assemblies. This will enable the
installer to change the position of the
rail if necessary and prevent drilling
excess holes.
POSITIONING FOOT CLAMP ASSEMBLIES-Residential and Commercial Units
Foot Clamp Placement
• bottom landing
• rst tread up from bottom landing
• top landing
• rst tread down from top landing
• closest tread above and below rail
joint(s)
• minimum of every third tread over the
remainder of the staircase.
NOTE: If top or bottom clamp is omitted
because the landing is cement
or ceramic tile, or if the owner
wishes not to drill holes in the
landing, a set of clamps should
be added on the second-to- last
step and at the top of stairway.
INSTALLATION
If threaded fastener
extends below a stair
tread that is exposed,
it can be trimmed ush
with pliers.
• Install foot clamps at least 1-1/2”
(38 mm) from wall.
• Provide additional clearance if
seat needs to swivel against wall.
• Before securing all clamps, run
carriage assembly up and down
stairway to check seat clearance
over the entire travel length.

13 ©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
1. Adjust the carriage angle by loosening
the angle adjustment bolts. Level the
angle adjustment bracket, using a
standard builder's level or protractor
level.
2. When the angle adjustment bracket is
level, securely tighten all four angle
adjustment bolts*.
TORQUE RATING = 70 LB-FT
angle adjustment
bracket
1. Turn toggle switch off. When facing
the front of the unit, remove the left
motor cover.
2. Slide the carriage into the rail until the
spur gear rests on the gear rack.
3. Manually turn the motor pulley to fully
engage the entire carriage inside the
upper rail.
INSTALLATION
MOUNTING CARRIAGE ON UPPER RAIL
Residential and Commercial Units
ADJUSTING THE CARRIAGE ANGLE
Residential and Commercial Units
angle adjustment
bolts
circuit breaker with built-in
ON/OFF switch

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
14
INSTALLATION
1. Install the upper bumper bracket to
rail.
2. Before tightening the bracket, check to
make sure that the bumper wires are
not trapped under the bumper bracket
at the lower landing.
3. Tighten the bracket.
1. Position the charger in a suitable
permanent location where it will not
create a tripping hazard.
2. Route the battery charger wiring
harness along the back side of the rail.
3. Secure this harness to the rail clamps
with wire ties or double-sided tape
(see note to left).
Be sure that this wiring is mounted
securely to avoid damage.
4. Secure the charger in the chosen loca-
tion (Step 1) by inserting (2) screws
(provided) through the mounting holes
in the charger base.
NOTE: There are (2) mounting holes
on each side of the charger base.
Choose one of the two on each side.
UPPER BUMPER BRACKET
CONNECTING THE BATTERY
CHARGER AND ROUTING THE
WIRING HARNESS
Choose one
of these (2)
mounting
holes
Choose one
of these (2)
mounting
holes
After routing the wire harness out of sight,
a small piece of double sided foam tape
can be applied to the harness plugs for
attachment under the rail.
Note: If the charger plug and wire are
located in a vulnerable location, use of a
plug lock is recommended to prevent acci-
dental unplugging. Plug locks are available
at hardware and department stores.

15 ©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
5. Connect the charger power cord to the
nearest wall or oor outlet.
6. Connect the charger wiring harness to
the elevator power cable.
7. Bundle together loose wires.
8. Turn ON the charger power switch.
NOTES:
• The charger should be plugged into a
household outlet all of the time.
• The elevator is designed so that the
batteries will be charged when the
carriage is at either end of the rail.
• It is imperative that the carriage be
“parked” at the end of the rail when
it is not in use to maintain full battery
charge.
• If the stairway elevator cannot be
parked at one end of the rail (for
example, on stairways with a door
at the top), use the remote call/send
transmitter to send the carriage to the
other end. In this way, the carriage will
properly engage the charging contacts,
ensuring that the batteries will remain
fully charged.
+
elevator
power cable
elevator charge
bumper
elevator charge
bumper
charger
power cord
connect charger
wiring harness
to elevator
power cable
charger power switch
INSTALLATION

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
16
1. Feed the ve-conductor lead through
the hollow tube under the seat.
2. Insert the seat frame post into the
outer mounting tube.
3. Determine the correct seat height,
then insert the bolt in the corre-
sponding hole. Make sure the head
of the bolt protrudes 3/8" (9.5 mm)
from the mounting tube.
4. Fish the excess wires into the hole on
front pivot bolt.
front pivot bolt
bolt
protrudes
3/8"
(9.5 mm)
INSTALLATION
INSTALLING THE SEAT ASSEMBLY
Residential and Commercial Units
outer
mounting
tube
Optional Large Seat with Fixed Arms
(1540 Style)

17 ©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
1. Connect the wires as shown to the
right.
2. Tuck the excess wires in the footrest
hanger just above the footrest switch
bracket, and below where the outer
mounting tube would sit.
3. While holding the wires in place, bring
the footrest close to the carriage, near
the pivot bolt, and tilt the footrest
slightly while raising it up and over the
bolt until it is engaged in the slot.
4. Tighten the bolt, then the (2) set
screws at the top of the footrest post
(see illustration below) to completely
secure the seat post.
pivot bolt
footrest switch
bracket
footrest
hanger
Safety switches are located on each side
of the footrest, and on each side of the
carriage.
The footrest safety switches will stop
the elevator if they contact an object as
the unit moves up/down the rail.
1. Conrm correct operation of the foot-
rest safety switches by moving the
sliding tray (BOTH SIDES) while oper-
ating the elevator.
The carriage safety switches (one on
each side of the carriage) stop the elevator
when the unit reaches the end of the rail.
1. Conrm correct operation of the
carriage safety switches by running
the elevator to the top and bottom of
the rail.
footrest
safety switch
outer
mounting
tube
INSTALLATION
FOOTREST ASSEMBLY-Residential and Commercial Units
DO NOT PINCH THE WIRES WHILE SLIDING
THE FOOTEST OVER THE BOLT.
SAFETY SWITCHES-Residential and Commercial Units
set screws
carriage safety switch
(one also located on other side)
footrest safety
switch
(one also
located on
other side)

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
18
1. Fold the seat up when the Elevator is
not in use.
2. To unfold the seat when ready to use
the Elevator, simply push down the
seat, or the arm rest.
The swivel latch located directly under
the seat allows the seat to rotate in
45-degree increments.
3. To disengage the latch, lift up on
either the right or left lever found at
the front edge of the seat.
4. Release the lever to lock the seat in
place.
5. Push the arm lock lever to rotate the
arm up to 90 degrees for easy transfer.
The arm then can be rotated back to
its original position.
The arm locks in place automatically
when the latch re-engages.
SEAT SWIVEL AND ARM ROTATION-Residential and Commercial Units
INSTALLATION
If you are not adjusting the arm, skip to
Step No. 4.
1. To adjust to a wider setting, loosen
the arm adjustment screws on the
bottom of the seat (see left).
2. Rotate the arm out to the desired
position.
3. Tighten the arm adjustment screws.
4. Screw (2) PSM-10002 into the seat
bottom to lock the armrest in place.
If extending the arms to maximum
width, be sure to adjust the rail-to-
wall distance to compensate for the
increased angle of rotation.
ARM ADJUSTMENT-Residential and Commercial Units
push up latch
to swivel seat
arm adjustment screws
arm lock release
arm lock release
PSM-10002 screws

19 ©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.®
SRE-1550 02-09-2009
• Shorten the switch on the
lower end of the carriage.
The nal limit switch and actuation ramp
assembly is safety features which
enhance the stopping capability of the
Elevator.
1. Mount the actuation ramp to the side
of the rail, 1" (25 mm) from the top of
the rail in a LEFT-HAND installation.
In a RIGHT-HAND installation mount
the ramp 8" (203 mm) from the top
end of the rail.
2. Tighten M6 X 10 hex head screws on
bottom of ramp.
3. The limit switches on the end of the
carriages require adjustment (see
illustration below).
FAILURE TO ADJUST LIMIT
SWITCHES WILL INTERFERE WITH
UNIT CHARGING .
FINAL LIMIT SWITCH AND ACTUATION RAMP
Residential and Commercial Units
INSTALLATION
tighten
M6 x 10 hex
head cap screws
Measure the distance
from the end of the
rail to the inside
edge of the actuation
ramp.
1" LH
8" RH
•Lengthen the switch on the
upper end of the carriage.

©2009,1996 BRUNO INDEPENDENT LIVING AIDS, INC.® SRE-1550 02-09-2009
20
1. Remove the seat.
2. Remove the carriage from the rail.
3. To adjust the limit switches, remove
the covers and rotate the angle ad-
justment bracket weldment, if neces-
sary, to access the limit switches.
4. Loosen the limit switches using a
9/16" box wrench on the outside nut
and a 5/8" open end wrench on the
inside nut.
It may also be necessary to use a
pair of needle nose pliers.
5. To access the limit switch on the motor
side, it may be necessary to remove
the charge contact assembly.
a. Remove wire tie on the charge
contact.
b. Slide the charge contact out of
the way, being careful to keep
wires connected.
c. Remove the outer nut on the
limit switch.
d. Slide the limit switch out to
provide access to the inside nut
for adjustment.
e. Tighten and reinstall parts.
f. Replace covers.
g. Adjust the angle adjustment
bracket.
h. Replace unit on rail.
i. Test that the unit charges
correctly.
Make sure contacts make
solid contact with rail end
when carriage stops at top
or bottom of rail.
INSTALLATION
charge contact
limit switch adjustment
This manual suits for next models
1
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