norbar T-BOX 2 User manual

OPERATOR’S MANUAL
T-BOX™ 2
Part Number 34474 | Issue 1 | Original Instructions (English)
NORBAR TORQUE TOOLS LTD
Wildmere Road, Banbury,
Oxfordshire, OX16 3JU
UNITED KINGDOM
Tel + 44 (0)1295 270333
Email [e-mail]
NORBAR TORQUE TOOLS
45–47 Raglan Avenue, Edwardstown,
SA 5039
AUSTRALIA
Tel + 61 (0)8 8292 9777
Email [e-mail]
NORBAR TORQUE TOOLS INC
36400 Biltmore Place, Willoughby,
Ohio, 44094
USA
Tel + 1 866 667 2279
Email [e-mail]
NORBAR TORQUE TOOLS PTE LTD
194 Pandan Loop
#07-20 Pantech Business Hub
SINGAPORE 128383
Tel + 65 6841 1371
Email [e-mail]
NORBAR TORQUE TOOLS (SHANGHAI) LTD
91 Building- 7F, No. 1122, Qinzhou North Road,
Xuhui District, Shanghai
CHINA 201103
Tel + 86 21 6145 0368
Email [e-mail]
NORBAR TORQUE TOOLS INDIA PVT. LTD
Plot No A-168, Khairne Industrial Area,
Thane Belapur Road, Mahape,
Navi Mumbai –400 709
INDIA
Tel + 91 22 2778 8480
Email [e-mail]
www.norbar.com
© Norbar Torque Tools Ltd 2019

1
CONTENTS
Introduction 2
Features and Functions 3
Before Use 3
Updates 3
Preparation 3
Assembly and Connections 4
Front Panel Connectors 5
Rear Panel Connectors 6
Operation 6
Power up 6
Select Task Screen 7
Measure Screen –Select ADC 8
Measure Screen 9
Mode Selection Screen 10
Units Selection Screen 11
Readings Screen 12
File Browser 13
Targets Select Screen 14
New Target 15
New Torque Target Screen 16
Graph Screen 18
Settings Screen 19
Units Screen 20
Serial Port 20
System Info 20
Software Update 20
Update Main Application 20
Update Analogue Board 20
Specification –General 21
Specification –Transducer Interface 23
Smart Transducers 23
Pin Connection 23
Connector Type 23
Specification –Ancillaries 24
Pin Connections 24
External Print / Reset Input 24
Limit Outputs 24
Tool Stop Output 24
Analogue Output 25
External Snug Trigger Input 25
Connector Type 25
Specification –Serial Port 26
Pin Connections 26
Data Output Example 26
Connector type 26
Connecting Lead 26
Specification –USB 26
Maintenance 27
T-Box™ 2 Calibration 27

2
Transducer Calibration 27
Repair 27
Cleaning 27
Product Disposal 27
Battery Disposal 27
Troubleshooting 28
Example Setups 29
Example 1 –Click Wrench Torque Measurement 29
Example 2 –Copy Readings Folder to Memory Stick 31
Glossary of Terms 32
INTRODUCTION
The T-Box™ 2 is a highly accurate torque measuring instrument with an intuitive 10.1” colour touch screen
interface. Both hand and powered torque tools can be measured, calibrated or viewed in graph mode. The T-
Box™ 2 has common torque units, large measurement memory for storage of test results. T-Box™ 2
Part numbers covered by this manual
Parts Included
Part Number
Quantity
T-Box™ 2 Instrument with TDMS Software
43542
1
Power supply adapter
39979
1
USB Flash drive (Operator’s Manual / Software)
61908
1
Quick Reference Guide
34475
1
Hex Key (for stand)
24933
1
TBox™2 Carry Case
266160
1
DC Extension Cable, 1.5 M
39998
1
Serial Null Modem Lead 2 M
39264
1
Accessories Available
Part Number
T-Box XL™ to 10 way lead, for Norbar Rotary Transducers.
60216.200
T-Box XL™ to 6 way lead, for Norbar Static & Annular Transducers.
60217.200
T-Box XL™ to no connector (for non-Norbar transducers).
60223.200
Extensive range of torque transducers.
Contact Norbar
Serial Data Lead Kit.
60248
NOTE: The suffix after the lead part number indicates the length of the lead in cm, thus
XXXXX.200 = 2 metres. If Transducer leads are required of a non-standard length, the
new suffix must be added to the part number when ordering (to the nearest metre).

3
FEATURES AND FUNCTIONS
•10.1” Colour multi touch screen with clear icons for ease of use.
•Highly accurate ±0.05% of reading accuracy (±0.1% when below 5% of transducer capacity)
•Includes 6 modes for torque tool measurement: Track, Click, Dial & Electronic, Stall, Screwdriver and
Hydraulic
•Can export readings and graphs to CSV or JSON format allowing for 3rd party software integration
•2 Simultaneous transducer inputs
•Automatically recognises any ‘SMART’ Norbar transducer.
•5-digit resolution for all Norbar transducers.
•Continuous output of up to 100 readings per second via RS-232 or USB virtual serial devices
•Operational from external 12v battery or mains power supply adaptor.
•Multiple Targets to indicate status of Torque & Angle results. The Targets status is shown as
symbols and background colours on the display, as well as outputs on the ancillary’s connector and
serial port.
•Continuous Data logging of Torque or Torque & Angle results
•Selectable frequency response for each mode of operation.
•Ancillaries connector for each transducer with analogue output & GO/NO GO control for external
equipment.
•Serial Port for data output to a PC.
•120 GB results memory
•2 USB ports for data transfer. Can be used with Mouse, Keyboard.
•All Peak and 1st Peak modes can be configured for either Manual or Auto Reset.
•13 Torque units.
• Displays torque only, torque & angle
•Rear panel features 100 mm x 100 mm VESA mounting holes, allowing for easy wall mounting
BEFORE USE
Updates
For the latest version of the T-Box™ 2 software and the latest version of this manual please visit
https://www.norbar.com/Downloads/Software-Download/T-Box-2
Preparation
NOTE: If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
WARNING: ALLOW THE T-BOX™ 2 TO EQUALISE TO THE AMBIENT
TEMPERATURE/HUMIDITY BEFORE SWITCHING ON. WIPE OFF ANY
MOISTURE BEFORE USE.

4
Assembly and Connections
Assembly of the T-Box™ 2 onto the Stand

5
Front Panel Connectors
WARNING: TO TURN ON AND OFF THE T-BOX™ 2 USE EITHER THE POWER
BUTTON ON THE FRONT PANEL OR THE POWER ICON IN THE T-BOX
SOFTWARE
Power Switch
2 x USB

6
Rear Panel Connectors
OPERATION
Power up
To power up the T-Box™ 2, first make sure a Smart Transducer is connected, then connect the DC Power
connector to the back of the T-Box™ 2, and plug the other end into the mains supply. Finally press the power
button on the front panel. The T-Box™ 2 will take about 20 seconds to completely power up. Once completely
powered the display will show two Select Task Screen. This gives you the ability to work with two transducers
at a time or to have 2 different views of the same transducer. In terms of screens and operation they are both
identical.
If you need to turn off your T-Box™ 2 tap the power icon in the bottom left corner and then select ‘Shut Down’
WARNING: TO TURN ON AND OFF THE T-BOX™2 USE EITHER THE POWER
BUTTON ON THE FRONT PANEL OR THE POWER ICON IN THE TBOX
SOFTWARE
TIP: The touch screen allows you to easily navigate through the T-Box™ 2 screens. A quick
tap on an icon will take you to that screen and for some screen’s sliding your finger up
and down will scroll the items on the screen.
TIP: The Settings Icon is always in the top left corner and this will return you to the
Select Task Screen
If you need to turn off your T-Box™ 2 tap the power icon in the bottom left corner
and then select ‘Shut Down’
Port 2 ADC (Transducer)
Port 2 Ancillary
Power Connector
Port 1 ADC
(Transducer)
Port 1 Ancillary
RS232

7
Select Task Screen
The Select Task Screen allows you to select one of the following sub screens
Measure Opens the Measure ADC Selection Screen and then the Measure Screen
Readings Opens the Readings Screen
File Browser Opens the File Browser
Targets Opens the Target Screen
Graph Opens the Graph Screen
Settings Opens the Settings Screen

8
Measure Screen –Select ADC
Here you can select One of the two ADC (Transducer) inputs. Once selected you will be taken to the Measure
Screen. The screen below shows that only 1 transducer (100 N·m) is connected to ADC port 2.
To select a transducer just tap on it

9
Measure Screen
The Measure Screen allows you to view live results and historic results from the transducer as well as
providing access to all the settings needed to setup up and take a measurement. For most users this will be
their main screen.
The image below shows all the key areas of the Measurement Screen
See Example 1 (Page 29) - Click Wrench Torque Measurement
Mode Opens the Mode Selection Screen (see Mode Selection Screen)
Target Opens the Target Select Screen(see Targets Select Screen)
Reset Resets the current reading
Zero Transducer Zeros the Transducer
Save Saves the reading
Read TD This will re-read the Transducer
Units This will open the Units Selection Screen (see Units Selection Screen)
Readings This is a historic list of readings
Delete Readings Deletes the selected reading
Delete All Deletes all readings
Sorting By tapping Time, Result, or Dir you can sort your results
TIP: To select a Result tap on it (Highlighted items have a white background)
To un-select an item tap on it again
Select Task Screen
Mode Selection
Re-Read Transducer
Reset Cycle
Angle Result
Torque Result
Readings
Selected Reading
Delete Results
Units Screen
Save Reading
Zero Transducer
Target Selection

10
Mode Selection Screen
The Mode Selection is where you select the measurement type. It is important to select the correct mode for
the type of tool you are testing. The filter frequency can be used for removing high frequency pulses on Pulse
Tools. Once you have selected the correct mode and filter frequency tap Set
TIP: You will need to scroll this screen to see all the settings
Track
Selects Track Mode
Click
Selects Click Mode
Dial
Selects Dial Mode
Stall
Selects Stall Mode
Screwdriver
Selects Screwdriver Mode
Hydraulic
Selects Hydraulic Mode
Auto Reset
When enabled this will reset the reading
after a set time
Auto Reset
Mode
If Auto Reset is enabled this is the value
of the Hold Time
First Peak
Sensitivity
This determines how sensitive the
T-Box™2 is to the dip caused by the
first peak of a click wrench
Active From
Readings will start from N% above the
capacity of the transducer
Filter
Frequency
Selects the ADC’s filter frequency
Set
This will set the current measurement
mode based on the settings above

11
Units Selection Screen
The Units Selection Screen is where you select the current measurement units. These are the units that have
been enabled in the Settings >> Units Screen

12
Readings Screen
The Readings Screen is where you will see historic readings. Each result has a time and date the torque (and
angle) and direction. The result is colour coded depending on the Target values used. So, for a Target of 50
N·m +3% / -3% where the result is 50.67 N·m the result will be green (pass). If the result was too low (43.74
N·m) the colour will be yellow and too high (53.60 N·m) will be red.
TIP: To select an item tap on it (Highlighted items have a white background)
To un-select an item tap on it again
Filter This will allow filtering of the results by port number
Delete This will delete the selected reading (selection is highlighted in white)
Delete all This will delete all the readings
Sort Readings Readings can be sorted by time, direction or result type by pressing the relevant field
on the red bar

13
File Browser
The file browser allows you to browse the system for files. You can also delete, and copy files to and from a
USB memory stick.
TIP: To select an item tap on it (Highlighted items have a light red background)
To un-select an item tap on it again
To open a folder double tap in it
TIP: You may need to scroll this screen to see the full list of folders/files
Drive Icon
Eject This will allow you to safely eject a Memory Stick after data has been written to it
New Folder This will create a new folder in the currently selected folder
Delete This will delete the currently selected item
Rename This will allow you to rename the currently item
Copy This will copy the current selected item (can be a folder or a file)
Paste This will paste the last item copied (can be a folder or a file)
Drive icon This will allow you to select the main storage or Removable Media (USB memory)
Home This will return you to the home folder of the currently selected drive
Results, Targets and Graphs are stored in the following folders
User/Graphs
User/Results
User/Targets
To access one of these folders, go to the file browser, use the Drive icon to select Main Storage. Then Click
‘home’. Double tap on ‘user’ and then scroll to the folder you want and double tap on it
See Example 2 (Page 31) - Copy Results Folder to Memory Stick

14
Targets Select Screen
The Targets Select Screen allows you to manage your targets. A target can be thought of as a set of
parameters that define a test e.g. I want to measure Torque Only in N·m in a Clockwise direction with a
Click wrench set to 50 N·m and an accuracy of +3% / -3%. If you are creating a New Target the menu is
designed to guide you through the steps needed to set up your target.
See Example 1 (Page 29) - Click Wrench Torque Measurement
TIP: You may need to scroll this screen to see the full list of Targets
TIP: To select an item tap on it (Highlighted items have a white background)
To un-select an item tap on it again
New This will allow you to create a new Torque, Target (see New Target)
New is only available when there are no Targets highlighted
Edit This will allow you to edit the selected Target
Duplicate This will allow you to duplicate the selected Target
Delete This will delete the selected Target
Set Target This will set the currently selected Target as the measurement Target

15
New Target
This will lead you through the process of creating a new target
See Example 1 (Page 29) - Click Wrench Torque Measurement
Select Units This will take you to the Select Units Screen

16
New Torque Target Screen
This is the full New Torque Targets Screen to access all of the screen use your finger to scroll up or down
See Example 1 (Page 29) - Click Wrench Torque Measurement
TIP: You may need to scroll this screen to see the full list of settings
Units This will set the units of measurement for this target
Torque Only This will set a Torque only target (no angle)
Torque Then Angle This will set a Torque then angle target
Name The name for this target
Direction You can select Clockwise Counter Clockwise or both directions for the target
Qty of Readings This is how many readings you want to take with this target
Stop Torque If you want the Ancillary line Stop Torque to activate at a certain value (set Enable
Stop too)

17
Torque Target This is the target torque you can also set the low high window by pressing Lower Limit
or Higher Limit. As well as affecting the result of a ‘pass’ condition this also affects the
ancillary port’s High, Low, Pass lines
Rate Control Rate control helps you apply Torque at a set rate by displaying a rate bar on the
measurement during a torque cycle
Torque then Angle
When a Torque then Angle target is set these additional items are available
Angle Target and Angle Trigger Source
Direction The direction of the angle measurement can be set to either Clockwise, Counter-
Clockwise or Both
Angle Target This is the Target value for the angle in degrees
Lower Limit This is the low limit value in degrees
Upper Limit This is the high limit value in degrees
Trigger Internal trigger allows angle measurement to start when the Trigger Torque value is
reached
External Trigger allows angle measurement to start when the Ancillary line ‘External
Snug Trigger Input’ is triggered
Angle Trigger Torque This sets the Trigger Torque value for Internal Trigger

18
Graph Screen
The Graph Screen allows you to record graph data from a transducer. The Graphing feature is very flexible
allowing graphs against time or graphs using 2 transducer inputs at the same time
This graph data can be saved as a CSV file for later analysis
See Example 2 (Page 31) –Copy Results Folder to Memory Stick
File Icon This allows you to change the drive/folder where the graph data is stored
Rec Starts recording data from a transducer to the graph
Clear Clears the current graph
Save Allows the current graph data to be saved as JSON or CSV
Edit XY1 / XY2 Allows you to configure which transducer to use for the graph and how the Axes are
used when graphing the data

19
Settings Screen
The Settings Screen allows you to configure and change various settings
Units Opens the Units Screen
Serial Port Opens the Serial Port Setup Screen
System Info Opens the System Info Screen
Password Opens the Password Screen