NorComp 960-702-170-000 User manual

960-702-170-000 Instruction Sheet
IS-960S
NorComp, Inc. This document is subject to change Page 1 of 3
Charlotte, NC Rev 3 06/18/2020 Date Printed 6/19/2020
PROPER USE GUIDELINES
Cumulative Trauma Disorder can result from the prolonged use of manually powered hand tools. NorComp hand
tools are intended for the occasional use and low volume applications.
D
M
C
26
AWG
30-28
AWG
CONTACT WIRE
HAND TOOL SIZE RANGE INSULATION DIAMETER STRIP LENGTH
(AWG) Max in. [mm] in. [mm]
960-702-170-000 30-26 0.040 [1.02] 0.094 [2.38]
Figure 1
1. INTRODUCTION
NorComp 960-702-170-000 Hand Tool Assembly
consists of Die Assembly and Hand Tool Frame.
CAUTION Read these instructions thoroughly
before crimping any contacts.
2. DESCRIPTION
The tool features a tool frame with a stationary jaw
and handle, moving jaw, and moving handle. The
tool frame holds a die assembly with two crimping
chambers.
NOTE: Use crimp section “A” for 30-28 AWG wire
Use crimp section “B” for 26 AWG wire

960-702-170-000 Instruction Sheet
IS-960S
NorComp, Inc. This document is subject to change Page 2 of 3
Charlotte, NC Rev 3 06/18/2020 Date Printed 6/19/2020
3. CRIMPING PROCEDURE
Strip the wire to the length indicated, taking care not
cut the wire strands. Select an applicable contact
and identify the appropriate crimping chamber
according to the wire size markings on the tool.
1. Hold the tool so that the front is facing you.
Squeeze tool handles together and allow
them to open fully.
2. Insert the contact (crimp end first) into the
hole in the locator which corresponds with
the appropriate crimping chamber. Make
sure that the open “U” of the wire barrel face
up towards the “U” shaped cutouts.
CAUTION Make sure that both sides of the
contact wire barrel are started
evenly into the crimping chamber.
Do NOT attempt to crimp an
improperly positioned contact.
3. Hold the contact in position, and squeeze
the tool handles together until ratchet
engages sufficiently to hold the contact in
position. Do NOT deform wire barrel.
3. Insert stripped wire into contact wire barrel
until wire and insulation are visible in
inspection window, as shown in Figure 2.
Figure 2
5. Holding the wire in place, squeeze the tool
handles together until ratchet releases.
Allow tool handles to open and remove
crimped contact.
4. CRIMP PULL TEST
1. Refer to Section 3, CRIMPING
PROCEDURE, and crimp the contact
accordingly to achieve pull test in Figure 3.
WIRE SIZE TEST PULL
Max AWG lb.
30 2
28 4
26 6
Figure 3
5. CRIMP ADJUSTMENT
1. See Manufacturers data sheet supplied with
hand tool.
6. DAILY MAINTENANCE
Properly crimped terminals are controlled by the
following maintenance and inspection
procedures.
1. Clean all dust, dirt, moisture and other
foreign matter from the crimp jaws that could
damage the crimp area of the dies.
DO NOT immerse tool in cleaning solution
2. The pivot pin and ratcheted pawl-bearing
surface should be lubricated to ensure a
smooth operation.
DO NOT spray oil into tool to lubricate
3. When storing the tool, close the handles
until the ratchet pawl is about to be released
from the tooth of the ratchet. This will help
prevent the dies from being damaged.

960-702-170-000 Instruction Sheet
IS-960S
NorComp, Inc. This document is subject to change Page 3 of 3
Charlotte, NC Rev 3 06/18/2020 Date Printed 6/19/2020
7. VISUAL INSPECTION
The crimping dies should be inspected on a
regular basis to ensure that they have not
become worn or damaged.
1. Clean tool die area with solvent or brush.
DO NOT immerse tool in cleaning solution
2. Check crimp area of die for damages.
3. If tool jams or locks, check the ratchet for
dirt and lubrication.
8. CARE OF TOOL
There is virtually no maintenance required. However,
it is a good practice to keep indenter tips free of
residual color band deposits and other debris. A
small wire brush may be used for this purpose.
WE STRONGLY RECOMMEND THAT YOU
DO NOT:
•immerse tool in cleaning solution
•spray oil into tool to lubricate
•attempt to disassemble tool or make repairs
THIS IS A PRECISION HAND CRIMPING TOOL
AND SHOULD BE HANDLED AS SUCH