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  9. North Ridge Pumps AMP Series User manual

North Ridge Pumps AMP Series User manual

AMP Series
Operating instructions Peristaltic Pumps
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
This instruction manual must accompany the pump at all times for as long as it is in use.
The AMP series peristaltic pump is a machine for fluid handling intended to be used in
industrial areas, as such the instruction manual is part of the legislative provisions for the
safe and correct use of the pump.
This instruction manual does not substitute any installation standard or any additional
future standard.
This manual is intended as a reference book by means of which qualified users are able to
install, commission and maintain the hose pumps mentioned on the front cover.
The original instructions for this manual have been written in English. Other language
versions of this manual are a translation of the original instructions.
Documentation of components such as motors and inverters is normally not included in
this manual. However, if additional documentation is supplied, you must follow the instruc-
tions in this additional documentation.
Enquire within your local government about the possibilities for reuse or environment
friendly processing of packaging materials, (contaminated) lubricant
1. Introduction
1.1. How to use this manual
1.2. Original instructions
1.3. Other supplied documentation
1.4. Service and support
1.5. Environment and disposal of waste
Operating instru
ct
ions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
For information with respect to specific adjustments, installation, maintenance or repair
jobs which fall beyond the scope of this manual, contact North Ridge. Make sure you have
the serial number hose pump at hand.
This symbol identifies the instructions of this manual, which must be
observed to avoid failure to meet safety standards.
This symbol identifies the instructions of this manual, which must be
observed to avoid compromising electrical safety.
This symbol identifies the instructions of this manual, which must be
observed to guarantee the correct operation of the pump.
Other documentation supplied: instructions in all additional documen-
tation supplied with the pump must also be followed (instructions for
components such as gearbox, motor, sensor, frequency controller).
The hose pump is exclusively designed for pumping suitable products. Every other or fur-
ther use is not in conformance with the intended use. In case of doubt it is the use which
appears to be its intended use judging from the construction, execution and function
of the product. Observing the instructions in the user’s documentation also belongs to
intended use.
The manufacturer does not accept any responsibility for damage or harm caused by not
(strictly) observing the safety regulations and instructions in this manual and the also su-
pplied documentation, or by negligence during installation, use, maintenance and repair
of the hose pumps mentioned on the front cover. Depending on the specific working con-
ditions or accessories used, additional safety instructions can be required.
Pumps are machines that can present dangers due to moving parts and the presence of
a pressurised fluid within the hose.
THE FOLLOWING CAN CAUSE SERIOUS DAMAGE AND INJURY:
- Improper use
2.1. Explanation of the safety information
2. Safety
2.2. Intended use
2.3. Responsibility
2.4. User qualifications
Operating instru
ct
ions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
Only use the pump in conformance with the intended use described above. The manu-
facturer cannot be held responsible for damage or harm resulting from use that is not in
conformance with the intended use. If you want to change the application of your hose
pump, contact North Ridge.
- Removal of the protections and/or disconnection of protective de-
vices
- Lack of inspections and maintenance
The person responsible for safety should therefore guarantee that the pump is transpor-
ted, installed, put in service, used, maintained and repaired by qualified personnel who
should possess:
- Specific training and sufficient experience for the tasks.
- Knowledge of the technical standards and applicable laws.
- Knowledge of the national and local safety and installation stan-
dards.
Any work carried out on the electrical part of the pump should be authorized by the per-
son responsible for safety.
Given that the pump is intended to form part of a system, it is the responsibility of whoever
supervises the installation of the entire system to guarantee absolute safety, adopting the
necessary measures of additional protection.
Live parts
Possible consequence: fatal or very serious injuries.
- Risk mitigation: the device must be disconnected from the power
supply before it is opened
- Isolate damaged, faulty or manipulated devices from the mains in
order to de-energise.
Lack of emergency stop switch
Possible consequence: fatal or very serious injuries.
An emergency stop switch must be connected for the entire system.
This should enable the entire system to be shut down in the event of an
emergency in such a way that the overall system can be brought into
a safe condition.
Unauthorized access
Possible consequence: Fatal or very serious injuries.
- Risk mitigation: ensure that there can be no unauthorized access to
the pump or to the system.
Hazardous media/contamination of persons and equipment
Possible consequences: Fatal / serious injuries, material damage.
- Ensure that the pump hoses are chemically resistant against the
media being handled
2.5. General safety information
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
- Always observe the safety data sheets for the media to be handled.
The system operator must ensure that these safety data sheets are
available and that kept up-to-date.
- The safety data sheets for the fluid being handled are always deci-
sive for initiating countermeasures and/or first aid in the event of
leakage of the fluid.
- Observe the general restrictions in relation to viscosity limits, che-
mical resistance and density.
- Always switch the pump off before exchanging the pump hose
Incorrect and improper use
Possible consequence: fatal or very serious injuries.
- The unit is not intended to convey or regulate gases or solid media
- Do not exceed the rated pressure, speed or temperature for the
pump
- Maximum pressure on suction/inlet side is 3 bar (45 psi approx.)
and maximum pressure on suction/inlet side is 0,5 bar (7,25 psi
approx.) only in pumps with Norprene, Silicone and Tygon tube).
- The unit may only be used in accordance with the technical data
and specifications provided in these operating instructions and in
the operating instructions for the individual components
- Only switch the pump on if it has been properly fastened to the
floor
- Only switch the pump on if the front cover has been attached.
- Do not carry out any maintenance operations or dismantle the
pump without first making sure that the pipes are not under pres-
sure and are empty or isolated.
- In the case of the hose becoming stuck during extraction or fitting it
is necessary to reverse the direction of the pump, re-lubricate, and
then repeat the operation.
- As the peristaltic pump is volumetric and its functioning is positive
displacement, it is necessary to prevent a possible overload of pres-
sure, due to, for example, the accidental closure of a valve. For this
reason, it is advisable to fit a safety device such as: a safety valve,
pressure limiter, etc.
Operational lifetime of the pump hoses
Possible consequence: fatal or very serious injuries.
The hose has an indeterminate life and due to the possibility of its
Operating instru
ct
ions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
-This pump is NOT supplied for use in areas of risk from explosion.
ATEX versions of North Ridge pumps are available and they are
supplied with a special ATEX version of the Instruction Manual.
breakage or deterioration, the user is responsible for the prevention of
a possible (although most unlikely) incorporation of particles from the
hose into the product being pumped. This can be achieved by means
of filtration, a hose rupture alarm or other means suitable for the res-
pective process
In addition, the operational lifetime of the pump hoses cannot be pre-
cisely specified. For this reason, the possibility of fracture and conse-
quential leakage of liquids must be accounted for. If the hose rupture
alarm (optional) is fitted, then the pump can be stopped and/or an
electrical valve can be activated.
CIP cleaning
In the event of CIP cleaning, it is necessary to obtain information from
the manufacturer about correct installation of the pump (a special ins-
tallation is required) as well as regarding the compatibility of the clea-
ning agents with the pump hoses and the hydraulic connections.
Cleaning should be undertaken at the recommended maximum tem-
perature.
Direction of rotation/flow direction
Possible consequence: material damage, destruction of the unit.
The pump’s direction of rotation in relation to the desired flow direction
must be checked prior to every start.
Disconnect the pump from the mains
Possible consequence: personal injury.
Work may only be carried out on the pump after it has previously been
switched off and disconnected from the mains.
Environmental influences
Possible consequence: material damage up to destruction of the unit.
- The device is suitable for outdoor operation once it is covered and
protected from rain and direct sunlight. Ambient conditions must
also be respected, see Section 7.2 & 7.3.
- Take suitable measures to protect the device from environmental
influences such as
- UV rays
- moisture
- frost, etc.
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
The AMP Series is a positive displacement pump. The feed chemical is conveyed by the
rotor squeezing the hose in the direction of flow. No valves are needed for this. This ensu-
res gentle handling of the metered media.
Maximum pressure on suction/inlet side is 3 bar (45 psi approx.) and maximum pressure
on suction/inlet side is 0,5 bar (7,25 psi approx.) only in pumps with Norprene, Silicone
and Tygon tube).
The AMP Series has been designed for safe and uncomplicated operation, as well as
straightforward maintenance.
The AMP Series can be used for many different media. However, this pump type is often
the optimal solution for abrasive, shear-sensitive and viscous media.
Typical areas of use include processes where only a low discharge pressure is required
(max. 8 bar).
1. Drive Unit
2. Housing
3. Base frame
DESCRIPTION UNIT AMP-10 AMP-13 AMP-16 AMP-19 AMP-22
Max. capacity
continuous
m3/h 0,095 0,160 0,380 0,520 1
GPM 0,418 0,587 1,393 2,270 3,67
Max. capacity
intermittent
m3/h 0,125 0,185 0,440 0,780 1,15
GPM 0,550 0,678 1,613 3,410 4,22
Capacity per
revolution
l/rev 0,023 0,038 0,092 0,123 0,246
Gal/rev 0,005 0,008 0,020 0,033 0,054
Max. permissable
working pressure bar 8 8 8 2 8
Permissable am-
bient temperature °C -10 to +40 -10 to +40 -10 to +40 -10 to +40 -10 to +40
Permissable pro-
duct temperature °C -10 to +80 -10 to +80 -10 to +80 90 -10 to +80
Sound level at 1m dB (A) 70 70 70 70 70
3. Functional description
3.1. Main modules:
Operating instru
ct
ions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
A: Pump head
B: Gearbox
C: Electric motor
MOD: Type number
Nº: Serial number
YEAR: Year of manufacture
The gearbox has an identity plate with the model, serial number and manufacturer’s de-
tails as well as information relevant to its function such as reduction ratio.
The motor has an identity plate with the model, serial number and manufacturer’s details
as well as information relevant to its’ function such as electric power.
The pump housing is closed off with a bolted front cover in order to avoid the risk of injury.
The motor serves to drive the rotor. Two shoes attached to the rotor serve to press the
pump hose against the pump housing.
The rotary movement of the rotor alternately presses and releases the shoes against the
pump hose. This serves to suck the media and convey it into the metering line.
1. Housing
2. Rotor
3. Shoes
4. Hose
4. DESCRIPTION
4.1. Identification of the product
4.2. Identification of the pump
4.3. Identification of the gearbox (B)
4.4. Identification of the electric motor (C)
5. CONSTRUCTION
5.1. Diagram of functional principle
Operating instru
ct
ions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
A: Inner layer
B: Nylon reinforcement layers
C: Outer layer
The pump hose liner material should be chemically re-
sistant with the product to be pumped. Depending on
the specific requirements of your application a corres-
ponding pump hose must be selected. For each pump
model various hose types are available.
The material of inner lines is the part in contact with
the media.
HOSE TYPE MATERIAL INNER LINER COLOUR STRIPE
NR Natural rubber No one (black)
NBR Nitrile rubber Red
EPDM EPDM Blue
CSM Hypalon Green
NBR-A Nitrile rubber (FDA) White
NR-A (Available for AMP-10 and AMP-13) Natural rubber (FDA) No one (black)
TUBE TYPE TUBE MATERIAL COLOUR STRIPE
NORPRENE Norprene N/A
SILICONE Silicone N/A
6. PUMP HOSE
6.1. General
Operating instru
ct
ions Peristaltic Pumps AMP Series
Operating instru
ct
ions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
- The pump is protected by cardboard packaging or a wooden crate.
- The packaging materials are recyclable.
- The pump should be in a resting position, rotor in horizontal position.
- Avoid areas open to harsh weather or excessive humidity and temperatures lower
than 0°C or higher than 30°C.
- Spare hoses should be stored in a dry place away from direct light.
- Avoid areas open to harsh weather or excessive humidity and temperatures lower
than 0°C or higher than 30°C.
- IMPORTANT Disassemble one of the shoes (see also section 9.4.1 for instructions):
- Remove the front cover.
- Remove a shoe (the shoe that is not touching the pump hose)
- Mount the front cover.
- Turn the rotor with the help of the motor so that the remaining shoe
is not pressing against the pump hose.
- For storage periods of longer than 30 days, protect the coupling surfaces (clamps,
reducers, motors) with adequate anti-rust protection.
- For storage periods longer than 6 months rotate the rotor a few turns to prevent
damage to bearings and oil seals and to prevent grease migration.
- Spare hoses should be stored in a dry place away from direct light.
- AMP pumps sizes can be lifted manually. AMP-22 pumps must be lifted by two
people.
It is the customer’s responsibility to adhere to local workplace legislation.
Weights AMP-10/-13 AMP-16 AMP-19 AMP-22
Total pump
weight
14 kg 23 kg 23 kg 49 kg
30 lbs 50 lbs 50 lbs 108 lbs
Lifting 1 person 1 person 1 person 2 people
7. TRANSPORT AND STORAGE
7.1. Transport
7.2. Storage for less than 1 month
7.3. Storage for more than 1 month
7.4. Elevation
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
Assembly is to be carried out in the following order.
If the pump has to be installed outdoors, then it is to be equipped with protection against
sunlight and weather influences.
When positioning the pump, ensure that sufficient room for access is provided for all types
of maintenance work.
Limit values for hose temperature and pressure.
Hose Material Min. Temp. (°C)
Feed chemical
Max. Temp (°C)
Feed chemical
Min. Temp (°C)
Environment
Max. Pressure
(bar)
NR - 10 80* - 10 8
NBR - 10 80* - 10 8
EPDM - 10 80* - 10 8
CSM - 10 80* - 10 8
NBR-A - 10 80* - 10 8
NR-A - 10 80* - 10 8
Tube Material Min. Temp. (°C)
Feed chemical
Max. Temp (°C)
Feed chemical
Min. Temp (°C)
Environment
Max. Pressure
(bar)
NORPRENE - 10 90* - 10 2
SILICONE - 10 90* - 10 2
TYGON - 10 70* - 10 2
The following tests are to be carried out:
- Check that the rollers are correctly fitted and fastened.
- Check that the drive and the pump housing are properly lubricated. The specially for-
corresponds to the value specified on the motor type plate.
8. ASSEMBLY, COMISSIONING AND INSTALLATION
8.1. Ambient conditions
8.2. Commissioning
8.2.1. Testing prior to commissioning the pump
Operating instru
ct
ions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
* At max. temperature, the life of hose is drastically reduced.
Please contact North Ridge for applications with feed chemical temperature higher than
60°.
mulated lubricant can be obtained from
North ridge
or from the authorized distributor.
- Only switch the pump on if the front cover has been properly attached.
- Check that the mains voltage is suitable for the motor.
-Check that the thermal overload protection (not included in the delivery scope)
- Confirm that pump has been properly earthed.
- Connect the electric motor according to local applicable rules and regulations.
The electrical installation work must be carried out by qualified personnel.
- Check that the optional electrical components are connected and are working
properly.
- Check whether the direction of rotation is correctly adjusted.
- Ensure that the pump has not been damaged during transportation or storage.
Immediately report any damage to the supplier.
- Ensure that all the packaging has been removed.
- Check that the information printed on the identification plate corresponds with
the order.
- Check the operating instructions in order to ensure that the flow values, pressures
& power consumption of the motor do not exceed rated values.
- Ensure that the hose is suitable for the fluid to be conveyed and that it is not
damaged.
- Make sure that the temperature of the liquid does not exceed the recommended
temperature range.
- Ensure that there is enough space for free airflow around the motor.
- Ensure that no nearby objects or direct sunshine radiate additional heat to the
motor.
- Install a manometer in the pressure line if the back-pressure value is unknown.
Maximum pressure on suction/inlet side is 3 bar (45 psi approx.) and maximum
pressure on suction/inlet side is 0,5 bar (7,25 psi approx.) only in pumps with Nor-
prene, Silicone and Tygon tube).
- The pump is to be positioned as near as possible to the liquid container, so that
the suction side is kept as short and straight as possible.
- The suction line must be absolutely airtight and made of a suitable material, so
that it does not collapse under vacuum.
- The diameter must correspond to the rated diameter of the pump hose. A larger
diameter is recommended in the event of viscous liquids.
- The pump is self-priming and does not require an admission valve.
- The pump is reversible and the suction side can be connected to either hydraulic
connection of the pump. Normally the option is selected which is best suited to
the physical conditions of the rest of the installation.
- It is recommended to use flexible piping between the fixed pipes and the hydraulic
connections of the pump, in order to avoid the transmission of vibrations.
8.3. Correct installation of the pump
8.3.1. Suction side
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
AMP-10 AMP-13 AMP-16 AMP-19 AMP-22
F1 N 600 600 600 600 600
lb-f 135 135 135 135 135
F2 N 300 300 300 300 300
lb-f 67 67 67 67 67
F3 N 300 300 300 300 300
lb-f6767676737
- The discharge line is to be kept as straight and short as possible, in order to avoid
performance reduction.
- The diameter must correspond to the rated diameter of the pump hose. A larger
diameter is recommended in the event of viscous liquids.
- It is recommended to use flexible piping between the fixed pipes and the hydraulic
connections of the pump, in order to avoid the transmission of vibrations.
- Install a pressure relief valve or a pressure switch (or similar device) in the pressure
line in order to protect the pump in the event that a valve is unintentionally closed
off or the line is blocked in another way.
8.3.2. Maximum permissible loads on the pump connection
- Pump must be bolted to floor before applying loads to connections/flanges.
8.3.3. Discharge side
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
- The peristaltic pump is equipped with shims, in order
to adjust the precise distance from the axis of rota-
tion to the roller for correct hose compression (also
dependent on speed and operating pressure).
- In order to achieve optimal life of the pump hose, the
compression force of the pump hose can be adjusted
by placing a number of shims under the pressing ro-
ller. The shims (2) are fitted between the rotor (1) and
the pressing roller (3). The number of shims will vary
for each counter pressure situation.
1. Hose in normal shape.
2. Insufficient squeezing (back flowing media in the cavity will destroy the hose
within a short period of time).
3. Perfect squeezing.
4. Excessive squeezing (increased wear and tear to pump and hose).
Shims placement
(AMP-10/13/16/19)
Shims placement
(AMP-22)
Squeezing
the hose
8.4. Adjusting the roller pressure
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
The shims are fitted in the factory. The number of shims can be adapted to the actual
operating conditions according to the following tables. Slight variations in colour of polyu-
rethane rollers is normal.
a) NR, NBR, EPDM, CSM, NR-A and NBR-A:
Number of shims of 0,5 mm thickness (part number 102.01.49). NOTE: for fluid temperatu-
res >60°C: reduce shim quantities by 1.
AMP-10 rev/min
0-19 20-39 40-59 60-79 80-99
bar
0,511111
2,011111
4,0* 2 1 1 1 1
6,0 2 2 2 N/A N/A
8,0 3 2 N/A N/A N/A
*Factory default setting if working pressure is not informed
N/A: Outside standard operating range of pump
b) Norprene / Silicone:
One 2,5 mm shim can be used (part number 102.01.16), alternatively five 0,5 mm shims
can be used (part number 102.01.49) for a total of 2,5 mm. NOTE: for fluid temperatures
>60°C: reduce shim quantities by 1.
AMP-10 rev/min
0-19 20-39 40-59 60-79 80-99
bar 0,511111
2,011111
*Factory default setting if working pressure is not informed
8.4.1. AMP-10 Model
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
AMP-13 rev/min
0-19 20-39 40-59 60-79 80-99
bar
0,511111
2,011111
4,0* 2 1 1 1 1
6,0 2 2 2 N/A N/A
8,0 3 2 N/A N/A N/A
*Factory default setting if working pressure is not informed - N/A: Outside standard opera-
ting range of pump
b) Norprene / Silicone:
One 2,5 mm shim can be used (part number 102.01.16), alternatively five 0,5 mm shims
can be used (part number 102.01.49) for a total of 2,5 mm. NOTE: for fluid temperatures
>60°C: reduce shim quantities by 1.
AMP-13 rev/min
0-19 20-39 40-59 60-79 80-99
bar 0,511111
2,0* 1 1 1 1 1
*Factory default setting if working pressure is not informed
res >60°C: reduce shim quantities by 1.
AMP-16 rev/min
0-19 20-39 40-59 60-79 80-99
bar
0,511111
2,011111
4,0* 2 1 1 1 1
6,0 2 2 2 N/A N/A
8,0 3 2 N/A N/A N/A
*Factory default setting if working pressure is not informed - N/A: Outside standard operating range of pump
8.4.2. AMP-13
Model
a) NR, NBR, EPDM, CSM, NR-A and NBR-A:
Number of shims of 0,5 mm thickness (part number 102.01.49). NOTE: for fluid temperatures
>60°C: reduce shim quantities by 1.
8.4.3. AMP-16
Model
a) NR, NBR, EPDM, CSM and NBR-A:
Number of shims of 0,5 mm thickness (part number 101.02.35). NOTE: for fluid temperatu-
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
b) Norprene / Silicone:
One 2,5 mm shim can be used (part number 101.02.42) plus four 0,5 mm shims can be
used (part number 101.02.35) for a total of 4,5 mm. NOTE: for fluid temperatures >60°C:
reduce shim quantities by 1.
AMP-16 rev/min
0-19 20-39 40-59 60-79 80-99
bar 0,5 1+4 1+4 1+4 1+4 1+4
2,0* 1+4 1+4 1+4 1+4 1+4
*Factory default setting if working pressure is not informed
b) Norprene / Tygon:
One 2,5 mm shim is used (part number 101.02.42).
AMP-19 rev/min
0-19 20-39 40-59 60-79 80-99
bar 0,511111
2,0* 1 1 1 1 1
*Factory default setting if working pressure is not informed
a) NR, NBR, EPDM, CSM and NBR-A:
Number of shims of 0,5 mm thickness (part number 101.02.33). NOTE: for fluid temperatu-
res >60°C: reduce shim quantities by 1.
AMP-22 rev/min
0-19 20-39 40-59 60-79 80-99
bar
0,522111
2,022222
4,0* 3 3 2 2 2
6,0 3 3 3 N/A N/A
8,0 4 3 N/A N/A N/A
*Factory default setting if working pressure is not informed - N/A: Outside standard operating range of
pump
8.4.4. AMP-19 Model
8.4.5. AMP-22 Model
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
b) Norprene / Silicone:
One 5 mm shim (part number 113.00.37) plus two 0,5 mm shims (part number 113.00.33)
can be used for a total of 6 mm. NOTE: for fluid temperatures >60°C: reduce shim quan-
tities by 1.
AMP-22 rev/min
0-19 20-39 40-59 60-79 80-99
bar 0,5 1+2 1+2 1+2 1+2 1+2
2,0* 1+2 1+2 1+2 1+2 1+2
*Factory default setting if working pressure is not informed
AMP-10/-13 AMP-16 AMP-19 AMP-22
Total Weight 14 kg 23 kg 23 kg 49 kg
30 lbs 50 lbs 50 lbs 108 lbs
Pump Cover 0,11 kg 3,26 kg 3,26 kg 3,58 kg
0,24 lbs 7,19 lbs 7,19 lbs 7,89 lbs
Roller Sub-Assembly 0,30 kg 0,60 kg 0,60 kg 1,06 kg
0,66 lbs 1,32 lbs 1,32 lbs 2,34 lbs
Connection 0,08 kg 0,14 kg 0,14 kg 0,20 kg
0,18 lbs 0,31 lbs 0,31 lbs 0,44 lbs
Press Flange
0,05 kg 0,07 kg 0,07 kg 0,10 kg
0,11 lbs 0,15 lbs 0,15 lbs 0,22 lbs
Hose 0,16 kg 0,33 kg 0,33 kg 0,70 kg
0,35 lbs 0,73 lbs 0,73 lbs 1,54 lbs
9. MAINTENANCE
9.1. Components weights
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
19
Description Units AMP-10 / 13 AMP-16 AMP-19 AMP-22
A
Roller
support
bolts
Nm
7
M5
8 mm Spanner
18
M8
13mm Spanner
18
M8
13 mm Spanner
18
M8
13 mm Spanner
B Cover bolts Nm Manual,
no bolts
Manual,
no bolts
Manual, no
bolts
Manual, no
bolts
CHose clamp Nm
1
M6
10 mm Spanner
2
M8
13 mm Spanner
2
M8
13 mm Spanner
2
M8
13 mm Spanner
D Flange brac-
ket bolts Nm
2
M6
Allen Key, Size 5
4
M8
Allen Key, Size 6
4
M8
Allen Key, Size 6
4
M8
Allen Key, Size 6
E Drive shaft
bolts Nm
33
M6
Allen Key, Size 5
33
M6
Allen Key, Size 5
33
M6
Allen Key, Size 5
43
M10
17 mm Spanner
9.2. Torque values
Operating instruc
t
ions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
AMP pumps only require a thin film of grease to reduce the friction between the roller and
the outer surface of the hose or tube. No other lubrication is necessary.
Lubricant quantity table
Unit AMP-10/13 AMP-16 AMP-22
Silicone grease
quantity
gramme 50-70 50-70 100
ounce 1,8 – 2,5 1,8 – 2,5 3,5
Some models of gearbox are lubricated for life, other models of gear reducers require
regular maintenance according to the instructions manual of the gear reducer manufac-
turer.
In case of doubt, please contact the gearbox manufacturer or their authorised distributor
in your country.
1. Dismantle the pipes from both discharge and suction sides.
Lubrication9.3.
9.3.1. Changing oil in gearbox
9.4. Exchanging the pump hoses
9.4.1. Dismantling
Close off all valves, in order to prevent leakage of the feed chemical.
Operating instructions Peristaltic Pumps AMP Series
North Ridge Pumps Registered in England and Wales 03652700.
Registered Office: 12 Bridgford Road, West Bridgford, Nottingham, NG2 6AB . VAT No. GB324963488
NORTH RIDGE HOUSE, 3 CHRYSALIS WAY, EASTWOOD, NOTTINGHAM, NG16 3RY
TEL: +44 (0) 1773 302 660 | [email protected] | www.northridgepumps.com
Lubricant - NR NR NR
The instructions manual of the gearbox are usually delivered with the IOM of the North
Ridge pump.

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