NRG Automation Black Edition User manual

AUTOMATIC ENTRANCE SOLUTIONS
WARNING!
Please start by reading the safety instructions
garage door operator
BLaCKeDITION
Installation Guide
022015BEGDO
Nrg Automation Range 2015/16

Contents
Page Number
Contents..........................................................................................1
Safety Instructions.........................................................................2
Parts List .........................................................................................3
Control Board Wiring...................................................................4
Installing the Boom & Operator...................................................5
Programming Motor Limits & Force Settings............................6
Programming Alarm & Auto Time Closing...............................7
Programming Reversing Force.....................................................8
Programming 2000 Cycles Maintenance Alarm........................9
Programming Transmitters..........................................................10
www.nrgautomation.co.uk
Contents

Before you begin installing the door operator, please read thoroughly these instructions, keep the
manual for future reference or pass it on to the subsequent owner of the door.
e door operator has been designed for safe use in operation but safety can only be assured if
the safety instructions are strictly adhered to during the installation and during use.
• e door should be balanced and any
obstacles removed. Springs, guides and other
moving parts should be in good condition.
• Do not wear jewellery or loose clothing
during the installation.
• During electrical connection, local building
and electrical regulations should be adhered
to, this device complies with protection class 2
and does not require earthing.
• Once installed the auto reverse system should
undergo a test, upon contact with a 50mm
solid object from the ground, the garage door
should stop and then re-open.
• Warning signs should be used to warn of door
opening and closing.
• Do not allow children or untrained users
access to the controls including radio controls.
• Always watch a moving door keeping people
away from the door until fully open or closed.
• Frequently examine all moving parts
paying particular attention to the
cables, springs, mountings looking
for wear and tear.
• Do not use if any fault or mechanical
damage is evident as this may cause
injury.
• Garage door openers should only be
installed by fully trained installers.
• Service and repairs should only be
carried out by fully trained installers.
Please start by reading the safety instructions
Contents

Door Operator Package
1. Garage door opener
2. Two transmitters
3. Installation manual
4. Curved door arm
5. Two metal xing bars
6. Two U brackets
7. Door arm xing bracket
8. Above door boom bracket
9. Various xings & screws
Boom Package
1. One piece or three piece boom
2. Carrier with cord release
3. Motor drive adapter
4. Two slide over brackets (3 piece
boom only)
Remove the programming cover to reveal
the programming buttons and LED’s.
Parts Lists
Only required for
booms over 3300 mm
or 3 piece booms.

12 3
S
P
+
-
Control Board Layout
Parts Lists
Control Board Wiring
- +
Transformer
plug
Motor
Plugs
LED 2
LED 3 LED 1
P
S
-
+
24vdc Battery Backup Courtesy light plug
• LED light connections: e Nrg Automation 1 mtr light strip can be connected to the to
terminals. 6 & 7. e LED will illuminate as a courtesy light and can also be turned on or
o using the mode 3 function on the transmitter.
• A 24Vdc battery backup unit can be connected to the two battery terminals. e number
of operations depends on the size of the batteries. A two piece battery pack with 7 amps
(24vdc) can provide approximately 40 complete cycles. A single battery of 7 amps would
provide enough power for approximately 30 cycles.
1
2
3
4
5
6
7
89
Terminal Wiring
1. Photocell 24V+ (Brown)
2. Photocell Black (N/C)
3. Photocell 24V - (Blue & White)
4. Switch connection COM
5. Switch Connection N/O
6. LED light strip 24vdc +
7. LED light strip 24vdc -
8. Battery backup 24vdc +
9. Battery backup 24vdc -
Programming Buttons / LED’s
LED 1 LED 2 LED 3
Photocell Brown 24V
Photocell Black N/C
Photocell Blue & White 24V-
Aerial
LED Light Strip max 14.4 watts
LED Light Strip max 14.4 watts
Switch connection COM
Switch connection N/O

Warning: incorrect installation could lead to sever injury.
Before installing the boom and GDO ensure the door is in good working order and correctly
balanced.
Aer installation ensure the door automatically reverses when it makes contact with an object
placed on the oor at a level of 50mm.
Ensure parts of the door do not extend over public footpaths or roads during operation
Connecting the boom
1. Connect the boom bracket above the door and secure.
2. Oer the boom up to the boom bracket and secure using the 80mm screw (with HEX head)
3. Using the metal mounting strap and support bracket secure the boom to the ceiling at the
mid point (only for booms longer than 3300mm) or 3 piece booms
4. Using the metal mounting strap and U-bracket secure the boom to the ceiling at the motor
end.
Attaching the Motor to Boom:
1. Insert the splined BRASS expander joint into the carrier drive system (may be installed
already)
2. Oer the motor to the Boom inserting the drive into the BRASS expander drive joint.
3. Using the two U-type brackets and 6 x 15mm screws, secure the motor to the boom.
Connecting the Boom to the Door
1. Install the door arm xing bracket to the top of the door.
2. Connect the straight arm of the boom to the curved arm and insert into the door arm
bracket (see image on page 3)
3. Secure using the 8 x 25mm drive pin and clip.
4. Ensure the angle between the Boom and the drive arm is 30 degrees when the door is fully
closed.
Installing the Boom

Remove the end programming cap with the NRG Automation label to reveal the
programming panel.
Programming LED’s
Programming the OPEN and CLOSE limits and FORCE learning.
Step 1. Open Limit:
1. Press P button for 5 seconds - LED’s 1, 2 & 3 will illuminate, then release the P button
2. Press + button once. LED1 will ash
3. Press and hold + button to open the door keeping it pressed until the desired OPEN
position is reached before releasing the + button.
4. Press P button to save OPEN limit position , LED 1 will go out and LED 2 will ash to enter
CLOSE limit setting.
Step 2. Close Limit:
1. Press and hold - button to close the door to the desired close position before releasing.
2. Press P button to save the DOWN limit position.
3. LED 2 will go out, LED 3 will ash to enter FORCE learning program.
Step 3. Force Learning
1. Press + button and the door will open automatically to the OPEN limit.
2. Press - button and the door will close to the CLOSE limit position.
3. Press P button to save this setting, LED 3 will go out, courtesy light will come on.
4. e reversing force is automatically set.
Installing the Boom
Programming Motor Limits & Force
12 3
S
P
+
-

Automatic Closing (default set to OFF)
1. Press P button for 5 seconds, LED’s 1, 2& 3 will illuminate.
2. Press + button twice, LED 1& 2 will ash to enter programming mode.
3. Press + or -button to select auto close time in accordance with the chart below.
4. Press P button to conrm auto close time.
LED Status Closing Time in Seconds
LED 1, 2 & 3 Flash Not active
LED1 ashes once every 3 seconds 30 seconds
LED 1 Flashes twice every 3 seconds 60 seconds
LED 1 Flashes 3 times every 3 seconds 90 seconds
LED 1 Flashes 5 times every 3 seconds 120 seconds
LED 1 Flashes 6 times every 3 seconds 180 seconds
LED 1 Flashes 7 times every 3 seconds 210 seconds
LED 1 Flashes 8 times every 3 seconds 240 seconds
If auto time close is selected, before the door starts to close the courtesy light will ash for 20
seconds. When the door starts to close, the courtesy light remains on and remains on for 3
minutes.
Alarm Programming:
1. Press P button for 5 seconds, LED’s 1,2 & 3 illuminate
2. Press + button 3 times, LED 2 & 3 ash
3. Press + to check the status of the Alarm i.e on or o.
4. Press + or - to toggle between alarm on or alarm o.
LED Display Status Function
LED 1 Flashes once per 3 seconds Alarm ON
LED 1 Flashes twice every 3 seconds Alarm OFF
If the alarm is ON and auto time close function is OFF, the alarm will sound when the door
has been le in the fully open position for more than 10 minutes.
It will then beep for 30 seconds every 10 minutes until the door is closed.
Programming Auto Closing & Alarm
12 3
S
P
+
-
Programming LED’s

Force Reverse Programming (default set to level 2)
1. Press P for 5 seconds, LED 1, 2 & 3 will illuminate
2. Press + 4 times, LED 1 & 3 will ash
3. Press + to check the current force setting level.
4. Press + or - to toggle between force level 1 and 2.
LED Status Meaning
LED 1 Flashes once every 3 seconds Level 1 More sensitive
LED 1 Flashes twice every 3 seconds Level 2 More powerful
Note: Both these two forces meet the very latest EU norms for Force.
WARNING: is menu should only be used by trained professional Installers
Force reversing Programming (Professional installers ONLY).
If the garage door will not fully close and the operator requires more force to close please get in
touch with our technical department.
We advise that ONLY professional installers adjust the force level setting.
If a level above 2 is required we would suggest additional safety devices are tted and that
force level testing is carried out aer the force is set. More information on setting the
reversing force above level 2 can be obtained by contacting the Nrg Automation technical
oce (professional installers only)
Programming Auto Closing & Alarm
Programming Reversing Force
12 3
S
P
+
-
Programming LED’s

2000 Cycles Maintenance Counter - Alarm
Once the operator has reached 2,000 cycles, the built in alarm will sound and the courtesy light
will ash. e alarm and lights will continue to ash until cancelled. is serves as a reminder to
the user to carry out the annual maintenance inspection and service.
To cancel the alarm do one of the following:
1. Press and button on the transmitter for 3 seconds
2. Press P button for 5 seconds (installer only)
3. Power o, then on the operator
To activate or de-activate the cycle alarm:
1. Press P button for 5 seconds, LED 1,2 & 3 are illuminated
2. Press + ve times, LED 1, 2 & 3 ash
3. Press + to check the status of the alarm setting
4. Press + or - to toggle between alarm on or o.
5. Press P button to conrm setting.
LED Status Meaning
LED1 Flashes once every 3 seconds Alarm ON
LED 1 Flashes twice every 3 seconds Alarm OFF
Programming 2000 Cycles Counter Alarm

Programming Transmitters: Max 40 Channels
Transmitters can be programmed to work the following way:
1. Mode 1 - Dynamic mode ( 1 button) Open/Stop/Close/Stop/Open......
2. Mode 2 - (2 Buttons) Open / Close
3. Mode 3 - Courtesy Light Light ON & OFF
Programming:
Mode 1: Dynamic
1. Press & hold S button for 2 seconds, LED1 illuminates
2. Press TWICE the top or top le button on the transmitter, LED1
turns o
Mode 2: Open on 1 Button, Close on another button.
1. Press & hold S button for 2 seconds, LED1 illuminates
2. Press top or top le button TWICE, LED1 turns o
3. Press & hold again S button for 2 seconds, LED1 illuminates
4. Press next channel on transmitter TWICE, LED1 turns o.
Mode 3: Lights On and O using a spare channel:
1. Press & hold S button for 2 seconds then press 3 more times the S
button, LED1 illuminates
2. Press the spare channel on the transmitter TWICE.
Programming 2000 Cycles Counter Alarm
Programming Transmitters
Open / stop /close / stop / open ..........
Open and stop
Close and stop
Mode 2 - 2 channel Programming
Mode 1 - 1 Channel programming
On / o /on / o.................
Mode 3- 1 Channel lighting

www.nrgautomation.co.uk
Nrg Automation Range 2015/16
AUTOMATIC ENTRANCE SOLUTIONS
Garage Door Automation Solutions
Single Piece Garage Doors
Sectional Garage Doors
Roller Garage Doors
Radio Controls
Smart Phone and GSM Control