Nupi NIRON User manual

RACC MOD21 USA VER7 NCOL
NUPI Americas, Inc. - 1511 Superior Way, Houston, TX 77039 -Tel: [phone] - Fax: [phone]
Web site: www.nupiamericas.com - Email:[email protected]
ELECTROFUSION BRANCH SADDLE INSTALLATION
1. Measure the length of the fitting and mark the welding area with a marker. Scrape the pipe
surface carefully using a scraper.
2. After scraping, remove dirt and grease from the welding area of the pipe and the inside of the
saddle, using an appropriate cleaning agent. Wait until the clean parts are completely dry.
3. Apply the saddle onto the pipe watching out not to dirty the previously cleaned surfaces.
4. Fasten the saddle on the pipe using the
QUICK-COUPLING PLASTIC UNDERCLAMP: hook up the
square holes of the underclamp to the teeth of the upper
part. Line up the metal spacer and use a wrench to tighten
the two screws until they are in position Ain the lower part
(feel the screws sticking out the bottom).
FLEXIBLE BELT: use a wrench to tighten the four screw
nuts until the U-bolt Aand the top part of saddle Bcome
into tight contact.
5. Connect the two cables of the electrofusion machine to the connectors of the branch saddle,
scan the barcode with the barcode scanner or enter the welding parameters manually. After
completing the welding process, verify that no material has leaked out of the joint between the pipe
and the tting and wait for the completion of the cooling time indicated on the barcode.

NUPI Americas, Inc. - 1511 Superior Way, Houston, TX 77039 -Tel: [phone] - Fax: [phone]
Web site: www.nupiamericas.com - Email:[email protected]
RECOMMENDATIONS FOR THEIR DISPOSAL: POLYPROPYLENE USED FOR THIS ACCESSORY IS RECYCLABLE: DISPOSE THROUGH AUTHORISED CENTRES. DO
NOT DISPERSE WRAPPING AND PACKAGING OF THE PRODUCT, RECYCLE THROUGH COLLECTION.
FIG.6 MANUAL WELDING PARAMETERS
27NCO11063
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8017175625923
Branch Saddle
FAC SIMILE
WATCH VIDEO INSTRUCTIONS ON OUR
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ELECTROFUSION BRANCH SADDLE INSTALLATION
6. For automatic welding units, always check the welding parameters on the barcode (SEE FIG.5).
For manual welding please use the time and voltage indicated on the barcode. If the welding
unit does not perform welding time compensation according to ambient temperature, use the
parameters in the label axed on the bag (SEE FIG.6).
After completing the welding process, verify that no material has leaked out of the joint between
the pipe and the tting. Wait for the cooling time as indicated on the tting barcode before rough
handling.
7. At the end of the cooling time it is possible to start the pressure test with the Pressure Sensor. In
the following table (TABLE 1) you nd the recommended waiting time in MINUTES before starting
the test.
Table 1. WAITING TIME BEFORE PRESSURE TEST START
ø P < 87 psi P < 348 psi
inch. 6 BAR 24 BAR
1”¼ to 2” cooling time + 20 minutes cooling time + 30 minutes
2”½ to 12” cooling time + 20 minutes cooling time + 60 minutes
8. Proceed now with the perforation of the pipe through a specic cutter (drill bit or hole saw).
NEVER PERFORATE THE PIPE BEFORE COMPLETING THE WELDING PROCESS
9. Connect the service line with the spigot of the outlet, following the installation instructions for that
specic tting. The underclamp may be removed or left permanently.
• ALWAYS CHECK THE WELDING PARAMETERS.
• CHECK THAT THE DIAMETER OF THE CUTTER IS COMPATIBLE WITH THE INSIDE
DIAMETER OF THE SPIGOT.
• AVOID ANY DAMAGE TO THE SPIGOT DURING THE PERFORATION.
• KEEP AT A SAFE DISTANCE DURING WELDING.
• THE COMPANY IS NOT RESPONSIBLE FOR ANY DAMAGE TO PERSONS OR
PROPERTY IF SAFETY RULES ARE NOT OBSERVED.
981409181103355616120552
27NCOL11063 - 35v - 120s - c.t. 20 min
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17350511000236001716990302

04/02/2016
27NCOL... : FITTING CODE
00v: VOLTAGE
000s: WELDING TIME
c.t. 00 m: COOLING TIME
FIG.5 WELDING PARAMETERS
FAC SIMILE
RACC MOD21 USA VER7 NCOL