NXR 780-0832C Maintenance manual

0
Gas Grill Manual for Installation, Care &Maintenance
IMPORTANT, RETAIN FOR FUTURE REFERENCE: READ CAREFULLY
Warning:
For outdoor use only.
This instruction manual contains important information necessary for the proper
assembly and safe use of the appliance.
Do not leave the appliance unattended. Keep young children and pets away.
Do not move the device during use.
Not intended to be installed in or on boats and should never be used as aheater.
Close the valve of the gas cylinder after use.
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-639-7264, 9a.m.-5 p.m., PST, Monday-Friday. English,
French, and Spanish representatives are available. Send email to: [email protected]m
ITM./ART. 965490
Model: 780-0832C

2
Thank you for purchasing your NXR outdoor grill.
We appreciate your business and we recommend that you read this entire User’s Manual
before operating your new appliance for the first time.
This manual contains instructions on how to properly install and set up your new grill, as well
as insights into the unique features that our product offers. Please keep this manual for future
reference, as it contains answers to questions that you might have as you begin to cook.
Thank you,
Duro Corporation Inc.
CALIFORNIA PROPOSITION 65 WARNING
WARNING: This product contains chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.

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SafetyInstruction............... ............4-11
ExplodedView............. ....................12
PartList......................................13-14
AssemblyInstruction.........................15-17
LPGasHook-up............ ................18-19
LPLeakTesting..................................20
NGGasConversion.................. ........21-26
NGGasHook-up................................27
NGLeakTesting..................................28
OperatingInstruction............................29
GrillLightingInstruction.....................30-31
MatchLightingInstruction......................32
LightInstruction................. ..........33-34
MotorInstruction............. ...............35
CareandMaintenance.............. ..........36
UninstallDrawer............. .................37
IceBucket...... ........... .................37
GreaseTray....................................38
Cookingtips......................... .........39
TroubleShooting............................40-41
Ordering Parts ........................42
Limited Warranty ....................43-44
Table of Contents

4
Gas appliances can cause minor exposure to four of these substances, namelybenzene,carbon
monoxide, formaldehyde and soot, caused primarily by the incomplete combustion of natural gas
fuel. When operating your grill on liquid propane, the flames from the burners should be blue in
color. In addition, the flames should be stable, free of yellow tipping, excessive noise and lifting.
However, this yellow tipping should be restricted to the primary flame kernels only. Properly adjusted
burners, indicated by a bluish rather than a yellow flame, will minimize incomplete combustion.
Exposure to those substances can be minimized by venting with an open window or use of a
ventilation fan or hood.
If the information in this manual is not followed exactly, a fire or an explosion may result causing
property damage, personal injury or even death.
Do not store or use gasoline, liquid propane cylinder or other flammable vapors and liquids in the
vicinity of this appliance.
What to do if you smell gas?
Donottrytolightanyappliance.
Do not touch any electrical switch.
Do not use any phone in your residence.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
For installation and service of your grill product, it must be performed by a licensed installer, an
approved service agency or your gas supplier.
Safety Instruction

5
INSTALLATION INSTRUCTIONS
WARNING
Do not try lighting this appliance without reading the
“LIGHTING INSTRUCTIONS” section o
f
this manual.
TESTED IN ACCORDANCE WITH ANS Z21.58CSA 1.6b-2012
STANDARD FOR OUTDOORCOOKINGGASAPPLIANCE.
THIS GRILL IS FOR OUTDOOR USE ONLY.
Grill Installation Codes
Check your local building codes for the proper method of
installation. In the absence of local codes, this unit
should be installed in accordance with the National Fuel
Gas Code ,ANSI Z223.1/NFPA 54, Storage and Handling
of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or
CSA B149.1 Natural Gas and Propane Installation Code,
and the National Electrical Code, ANSI/NFPA 70.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard
20 lb. Liquid Propane Gas tank not included with grill.
Never connect your gas grill to an LP gas tank that
exceeds this capacity.
If an external electrical source is utilized: The outdoor
cooking gas appliance, when installed, must be
electrically grounded in accordance with local codes or,
in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
WARNING
Keep any electrical supply cord and the fuel supply hose
awa
y
from an
y
heated surfaces.
NOTE: The normal flow of gas through the regulator and
hose assembly can create ahumming noise. Alow
volume of noise is perfectly normal and will not interfere
with operation of the grill. If humming noise is loud and
excessive you may need to purge air from the gas line or
reset the regulator excess gas flow device. This purging
procedure should be done every time anew LP gas tank
is connected to your grill.
CAUTION: Beware of Flashback
CAUTION: Spiders and small insects occasionally
spin webs or make nests in the grill
burner tubes during transit and
warehousing. These webs can lead
to gas flow obstruction, which could
result in afire in and around burner
tubes. This type of fire is known as
“FLASH-BACK” and can cause serious damage to
your grill and create an unsafe operating condition for
the user.
Although an obstructed burner tube is not the only
cause of “FLASH-BACK”, it is the most common
cause.
To reduce the chance of “FLASH-BACK”, you must
clean the burner tubes before assembling your grill,
and at least once a month in late summer or early fall
when spiders are most active. Also perform this
burner tube cleaning procedure if your grill has not
been used for an extended period of time. A clogged
tube can lead to afire beneath the grill.
Safety Instruction
Visually check the burner flames prior to each use. The
flames should look like this picture. If they do not,
refer to the burner maintenance part of this manual.

6
Gas Supply Requirements
Installation of this grill must conform with local codes, or in the absence of local codes, the
national Fuel Gas Code, ANSIZ223.1 / NFPA 54. In Canada, installation must conform to the
current natural Gas Installation /code, CAN 1-1.1-M81 and with local codes where applicable.
This grill has been design-certified according to ANSIZ21.1a, latest edition.
MINIMUM GAS SUPPLY PRESSURE TO APPLIANCE FOR LP GAS---11.0 IN.W.C.
MINIMUM GAS SUPPLY PRESSURE TO APPLIANCE FOR NG ---7.0 IN.W.C.
APPLIANCE REGULATOR IS SET AT 4.0 IN. W.C. OUTLET PRESSURE.
Keep appliance area clear and free from combustible materials, gasoline, and other flammable
vapors.
Do not obstruct the flow of combustion air into the grill and ventilation air away from the grill.
Before installing the grill, make sure to use the right gas supply.
For appliances designed to use a CGA 791 Connection:" Place dust cap on cylinder valve outlet
whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that
is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane."
Theapplianceshallnotbeusedforspaceheating.Thisinformationisbasedonsafety
considerations. All openings in the wall behind the appliance and in the floor under the
appliance shall be sealed.
Safety Instruction

7
PROPER PLACEMENT AND CLEARANCE OF GRILL
•Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be
used outdoors only.
•Do Not install this unit into combustible enclosures.
•Minimum clearance from sides and back of unit to combustible construction, 24 inches (61 cm) from sides and 24
inches (61 cm) from back.
•DO NOT use this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not
intended to be installed in or on recreational vehicles and/or boats.
•Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose
assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this
manual.
•The regulator and hose assembly must be inspected before each use of the grill. If there is excessive
abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. The
replacement hose assembly shall be that specified by the manufacturer.
•Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never
substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.
•This outdoor cooking gas appliance is equipped with a pressure regulator that complies with the standard for
Pressure Regulating Valves for LP Gas ANSI/ UL 144.
•Do not use briquettes of any kind in the grill.
•Keep the back and side cart free and clear from debris. Keep any electrical supply cord or the rotisserie motor
cord away from the heated areas of the grill.
•Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront,
mountaintop, etc.) a windbreak will be required. Always adhere to the specified clearance.
•Never use a dented or rusty propane tank.
•Keep any electrical supply cord and the fuel supply hose away from any heated surface
•While lighting, keep your face and hands as far away from the grill as possible.
•Burner adjustment should only be performed after the burner has cooled.
24inches
24inches
24inches
Safety Instruction

8
Use a covered hand when opening the grill lid.
Never lean over an open grill.
When lighting a burner, pay close attention to what
you are doing. Make sure you are aware of which
burner you are lighting, so your body and clothing
remain clear of open flames
.
Grease is flammable. Let hot grease cool before
attempting to handle it. Do not allow grease deposits
to collect in the grease tray at the bottom of the grill’s
firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or grill
bottom. This can severely upset combustion air flow or
trap excessive heat in the control area.
For proper lighting and performance of the burners
keep the burner ports clean. It is necessary to clean
them periodically for optimum performance. The
burners will only operate in one position and must be
mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns, do
not use a wet sponge or cloth to clean the grill while it
is hot. Some cleaners produce toxic fumes or can
ignite if applied to a hot surface.
Turn off grill controls and make certain the grill is cool
before using any type of aerosol cleaner on or around
the grill. The chemical that produces the spraying
action could, in the presence of heat, ignite or cause
metal parts to corrode.
Safety Instruction
Do not use the grill to cook excessively fatty meats or
other products which promote flare – ups.
Keep the area surrounding the grill free from
combustible materials including fluids, trash, and
vapors such as gasoline or charcoal lighter fluid. Do
not obstruct the flow of combustion and air
ventilation

9
Electric Power Supply Requirements
Your grill must be electrically grounded in accordance with local codes, or in the absence of
local codes, in accordance with the National Electrical Code (ANSI/NFPA 70, latest edition).
In Canada, electrical grounding must be in accordance with the current CSA C22.1 Canadian
Electrical Code Part 1 and/or local codes. A copy of this standard may be obtained from:
National Fire Protection Association, 1 Battery march Park, Quincy, Massachusetts
02269-9101.
The power supply must be the correct polarity. Reverse polarity will result in continuous
sparking of the electrodes, even after flame ignition. If there is any doubt as to whether the
power supply has the correct polarity or is grounded, have it checked by a qualified
electrician.
Use 120V, 60Hz, and properly grounded branch circuit protected by a 15-amp or 20-amp
circuit breaker or time delay fuse.
Outdoor cooking gas appliances provided with electrical equipment shall have the following
included in the instructions.
Instruction for electrical equipment, separately approved by a nationally recognized
testing agency, that is required to be provided with instructions for use shall be included with
the instructions required with an outdoor cooking gas appliance. This can be in its original
form or duplicated within the instructions provided with the outdoor cooking gas appliance.
1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting
on or taking off parts.
3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the
appliance malfunctions or has been damaged in any manner. Contact the manufacturer for
repair.
4. Do not let the cord hang over the edge of a table or touch hot surfaces.
5. Do not use an outdoor cooking gas appliance for purposes other than intended.
6. When connecting, first connect plug to the outdoor cooking gas appliancethenplug
appliance into the outlet.
Safety Instruction
Safety Instruction

10
7. Use only a Ground Fault Interrupter (GFI) protected circuit with this outdoor cooking gas
appliance.
8. Never remove the grounding plug or use with an adapter of 2 prongs.
9. Use only extension cords with a 3 prong grounding plug, rated for the powerofthe
equipment, and approved for outdoor use with a W-A marking.
Safety Instruction

11
ELECTRICAL GROUNDING INSTRUCTIONS
This outdoor cooking appliance is equipped with a three-prong (grounding)plugforyour
protection against shock hazard and should be plugged directly into a properly grounded
three-pronged receptacle. DO NOT cut or remove the grounding prong from this plug.
INSTALLATION INSTRUCTIONS
To ensure proper and safe operation, read all instructions before using theproduct.Installor
locate the product only in accordance with the provided Installation Instruction.
•Do not attempt to adjust, repair, service or replace any part of your appliance unless it is
specifically recommended in this guide.
•Do not use the warming drawer for heating.
•Do not leave children alone or unattended in the area where the gas grill is inuse.Donot
sit or stand on any part of the grill and the warming drawer. Do not let children play with
the grill.
•All servicing should be referred to a qualified technician.
•Have the technician show you the location of the gas shut off valve and how to shut it off
in an emergency situation. (For LP please see page 15, For NG please see Page 24 for how
to shut off the gas.)
•Always disconnect power to appliance before any type of servicing.
•Do not use abrasive or caustic cleaners or detergents on this appliance. They may cause
permanent damage to the surface.
•When cooking, set the burner controls so that the flame heats only the bottomofthe
utensil and does not overlap at the sides of the utensil.
•Utensils (pots and pans) that conduct heat slowly, i.e. glass pots, should be used in
conjunction with burner flames at a low or medium setting.
•Turn off all controls and wait for appliance parts to cool down before touching them. Do
not touch the burner grates or surrounding areas until cool.
•Do not use water on grease fires.
•Always turn pot handles to the side or bac
k
of the grill. Do not turn handles towards the
area where they are easily burned. Handles should not extend over the adjacent burners.
•Use the grill only for cooking tasks as outlined in this manual. When using the grill, do not
touch the grates, burner caps, burner bases, or any other parts in proximitytotheflame.
These components may be hot enough to cause burns.
•Use dry pot holders. Moist or damp pot holders on hot surfaces may result in burns from
steam.
•Do not let pot holder touch hot surface areas.
•Do not use a towel or other bulky cloth.
•Do not heat unopened food containers. Build up of pressure may cause the container to
explode and result in injury.
•During and after use, do not touch interior surfaces of the oven until cool.
IMPORTANT
Safety Instruction

12
LP/NG Convertible Gas Grill Parts Diagram
Exploded View

13
LP/NG Convertible Gas Grill Parts List
Part NO. English name Qty Part NO. English name Qty
1Main lid 1 54 Flame tamers 4
2Temperature gauge 1 55 Fire cross 1
3Logo/temperature gauge seat 1 56 Main burners 4
4Main lid hinge bolt 2 57 Main Burner ignitor Wire A 1
5Mail lid screw 2 58 Main Burner ignitor Wire B 1
6Main lid hinge rod 2 59 Main Burner ignitor Wire C 1
7Main lid Handle heat insulating 2 60 Main Burner ignitor Wire D 1
8Main Lid Handle Seat left 1 61 Side shelve support right 1
9Cushion rubber 2 62 Side shelve right 1
10 Main Lid Handle 1 63 Control panel support piece 2
11 Side Burner Lid Hinge Rod 1 64 Cart side panel left 1
12 Side Burner Lid 1 65 Cart rear panel 1
13 Side burner Iron cooking grate 1 66 Cart division plate A 1
14 Side Burner Head 1 67 Cart division plate B 1
17 Side Burner base installation Ring 1 69 Cart side panel right 1
18 Side burner base with orifice 1 70 Lighting rod 1
19 Side Burner fire box 1 71 Cart bottom panel 1
20 Side shelve left 1 72 3”Caster 2
21 Side shelve support left 1 73 3”Caster swivel 2
22 Side Burner fire box assembly frame 1 74 Searing burner 1
23 Control panel 1 75 Searing burner ignitor wire 1
24 Side burner gas Valve 1 77 Control panel heat shield 1
25 Rear burner gas Valve 1 78 Fire box 1
26 Searing burner gas valve 1 79 Electric ignitor module 1
27 Main burner gas valve 4 80 LED/Halogen light switches 2
28 Gas supply manifold 1 81 Grease tray 1
29 LED Lamp cord& LED light 1 82 Crossbeam 1
30 Control knob 7 83 Grease tray handle 1
31 Control knob bezel 7 84 Storage drawers 2
34 Warming drawer assembly 1 85 LP regulator 1
37 Cooler box cover handle 1 89 Gas Tank slide 1
38 Cooler/drawer slide 4 90 Gas tank tighten screw 1
39 Cooler box cover 1 92 Warming drawer inner pans 2
Parts List
Parts List

14
LP/NG Convertible gas grill Parts list
40 Handle 5 93 Warming drawer control knob 1
41 Cooler 1 94 Rear burner gas corrugated gas pipe 1
42 Rear burner ignitor wire & orifice cover 1 95 Rotisserie motor 1
43 Rear burner Thermocouple 1 96 Rotisserie kits 1
44 Rear burner orifice 1 97 Rotisserie rod 1
45 Rear burner ignitor wire 1 98 Halogen lights wire 1
46 Main Lid Handle Seat right 1 99 Halogen lights switch wire 1
47 Rear burner 1 100 Manual 1
48 Rear burner Baffle 1 101 Power supply wire 1
49 Halogen light cover 2102
Hardware bag 1
50 Halogen light 2 103 Led Battery box 1
51 Halogen light wire protector 2 104 Transformer kit 1
52 Warming rack 1 105 Grill cover package 1
53 Cooking grates 3 106 Grill tank door 1
PACKAGE CONTENTS LIST
1. Firebox Assembly ------------1pcs. 2. Left Side Shelf ----------1pcs. 3. Right Side Shelf-----------1pcs.
4. Rotisserie kits -----------------1pcs. 5. Motor-----------------------1pcs. 6. Rotisserie bracket
------------------------------------1pcs.
7. Cooking grid -------------------3pcs. 8. Frame tamer------------4 pcs. 9. Warning rack ------------1pcs.
9. 1.5 Volt “AA” Size Alkaline
Battery--------------------------------3pcs. 8. Side burner Iron cooking
grate------------------------1 pcs. 8. Pvc cover------------------1pcs.
Parts List
Parts List
Parts List

15
Please read the instructions carefully and follow step by step.
Tools required: Philips head screwdriver -(not provided).
Parts list: Grill main body, left side shelf, right side shelf, rotisserie bracket, cooking grid,
flame tamer, warming rack.
1. SIDE SHELF ASSEMBLY
①The screws used to attach the side shelf are already screwed into the left side burner and right sides
panel (see the figure below). Loosen the screws from the left side burner and right side panel, install
the side shelves and tighten screws as the two figures show below.
②The screws used to attach the triangular support frame are already screwed into the side shelf.
Attention:
a. The upper 2 screws to the right firebox panel should be screwed from inside to outside for
side shelf
b. The screws below them should be tightened from outside into inside.
Assembly Instruction

16
2. Fit the flame tamers between the notches inside the firebox. Insert warming rack and cooking
grids as shown in the figure below.
3. Loosen the 2 screws which are pre-placed on rotisserie bracket, then tighten the bracket into the
grill fire box side panel, and insert the rotisserie motor and skewer.
Assembly Instruction
Assembly Instruction
Warning: Tighten all screws on grill as some may have loosened during transit
Assembly Instruction

17
Grounding
1. The power cord is equipped with a three-prong (grounding) plug which mates with a
standard three-prong grounding wall receptacle to minimize the possibility of electrical
shock hazard from the grill.
2. All cord connected appliances shall include instructions relative to location of the wall
receptacle and a warning to the user to disconnect the electrical supply before serving the
appliance.
3. Where a standard two-prong wall receptacle is encountered, it is the responsibility and
obligation of the customer to have it replaced with a properly grounded three-prong wall
receptacle. Do not cut or remove the grounding prong from the power cord.
Connect Grill to Gas Supply
Liquid Propane gas supply connection:
① Raise the gas tank retention ring located inside the cart on the right panel. Secure the
ring to the ring bracket. Place gas tank into the gas tank hole. Release the gas tank
retention ring and place the ring over the gas tank ensuring the gas tank is secured.
② Then tighten up the gas tank retention kit for fixing the gas tank as shown inthebelow.
Assembly Instruction
Assembly Instruction
The hose should be
place into the by the
hose ring which is
located inside of the
cart right side panel.

18
LP Gas Hook-up
Liquid Propane gas
NEVER CONNECT AN UNREGULATED GAS SUPPLY LINE TO THE APPLIANCE. USE THE
REGULATOR/HOSE ASSEMBLY SUPPLIED
For liquid propane configured grill. Do not attempt to
use a natural gas supply.
Total gas consumption (per hour) of this stainless
steel gas grill with all burners on “MAX”:
Main burner 40,000 Btu/hr.
Sear burner 15,000 Btu/hr
Side burner 13,000 Btu/hr
Rear burner 12,000 Btu/hr
Total 80,000 Btu/hr.
L.P. TANK REQUIREMENT
A dented or rusty L.P. tank may be hazardous and
should be checked by your L.P. supplier. Never use a
cylinder with a damaged valve. The L.P. gas cylinder
must be constructed and marked in accordance with
the specifications for L.P. gas cylinders of the U.S.
Department of Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable. Overfilling
prevention device (OPD) shall be provided on cylinder
& QCCI connection on the cylinder valve,
ANSI/CGA-V-1. The cylinder supply system must be
arranged for vapor withdrawal. Make sure tank is
leveled with bottom panel for proper vapor withdraw.
The cylinder must include a collar to protect the
cylinder valve. The cylinder must be provided with a
shut off valve terminating in an L.P. gas supply
cylinder valve outlet specified, as applicable, for
connection type QCC1 in the standard for compressed
gas cylinder valve outlet and inlet connection
ANSI/CGA-V-1.
Manifold pressure: 28cm(11 inches) water column
(W.C.).
L.P. GAS HOOK-UP
Ensure that the rubber “ O” Ring on the LP cylinder
valveareinplaceandthatthehosedoesnotcome
into contact with the grease tray or the grill head. Set
the liquid propane gas cylinder into the slide-out tray
making sure that the cylinder is level with the bottom
panel, thus allowing proper vapor withdrawal.
CONNECTION
Your stainless steel grill is equipped with gas supply
orifices for use only with liquid propane gas. It is also
equipped with a high capacity hose/regulator
assembly for connection to a standard 20lb. L.P.
cylinder 46.35cm (18-1/4 in.) high, 31mc(12-1/4 in.)
diameter. To connect the L.P. gas supply cylinder,
please follow the steps below:
1. Make sure tank valve is in its full off position (turn
clockwise to stop)
2. Check tank valve to assure it has proper external
male threads (type 1 connection per ANSIZ21.81)
3.Makesureallburnervalvesareintheiroffposition.
4. Inspect valve connections, port, and regulator
assembly. Look for any damage or debris. Remove
any debris. Inspect hose for damage. Never attempt
to use damaged or obstructed equipment. Contact
your local L.P. gas dealer for repair.
LP Gas Hook-up

19
INSTALLER FINAL CHECK LIST
√ Specified clearance maintained 24”(61cm) from combustibles.
√ All internal packaging removed.
√Knobsturnfreely.
√ Burners are tight and sitting properly on orifices.
√ Pressure regulator connected and set. Gas connections to grill using hose & regulator assembly
provided (pre-set for 11.0”water column).
√ Unit tested and free of leaks.
√ User informed of gas supply shut off valve location
PROPANE CYLINDER CAUTIONS
a) Do Not store a spare LP-gas cylinder under or near this appliance.
b) NEVER fill the cylinder beyond 80 percent full.
c) If the information in “a” and “b” is not followed exactly, a fire causing death or serious
injury may occur.
USER, PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
5. When connecting regulator assembly to the valve,
hand tighten the quick coupling nut clockwise to a
complete stop. Do not use a wrench to tighten. Use
of a wrench may damage the quick coupling nut and
result in a hazardous condition.
6. Open the tank valve fully (counterclockwise). Use a
soapy water solution to check all connections for
leaks before attempting to light the grill, see below. If
a leak is found, turn the tank valve off and do not use
the grill until a local L.P. gas dealer can make repairs.
To disconnect L.P. gas cylinder:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn clockwise to stop).
3. Detach the regulator assembly from the tank
valve by turning the quick coupling nut
counterclockwise.
LP Gas Hook-up

20
Liquid Propane Gas LEAK TESTING
LP Leak Testing
GENERAL
Although all gas connections on the grill are leak
tested at the factory prior to shipment, a
complete gas tightness check must be
performed at the installation site due to possible
mishandling in shipment, or excessive pressure
unknowingly being applied to the unit.
Periodically check the whole system for leaks
following the procedures listed below. If the
smell of gas is detected at anytime you should
immediately check the entire system for leaks.
BEFORE TESTING
Make sure that all packing material is removed
from the grill including the burner tie-down
straps.
DO NOT SMOKE WHILE LEAK TESTING.
NEVER PERFORM LEAK TEST WITH AN OPEN
FLAME.
Make a soap solution of one part liquid
detergent and one part water. You will need a
spray bottle, brush, or rag to apply the solution
to the fittings. For the initial leak test, make sure
the L.P. cylinder is full.
TO TEST
1. Make sure the control valves are in the OFF
position, and turn on the gas supply.
2. Check all connections from the LP gas
regulator and supply valve up to and including
the connection to the manifold pipe assembly
(the pipe that goes to the burners). Soap
bubbles will appear where a leak is present.
3. If a leak is present, immediately turn off the
gas supply and tighten the leaky fittings.
4. Turn the gas back on and recheck.
5. Should the gas continue to leak from any of
the fittings, turn off the gas supply and contact
customer service at 1-877-639-7264, 9 a.m. - 5
p.m., PST, Monday-Friday. English, French, and
Spanish representatives are available.
Only those parts recommended by the manufacturer
should be used on the grill.
Substitution will void the warranty. Do not use the
grill until all connections have been checked and do
not leak.
GAS FLOW CHECK
Each grill burner is tested and adjusted at the factory
prior to shipment; however, variations in the local gas
supply may make it necessary to adjust the burners.
The flames of the burners should be visually checked.
Flames should be blue and stable with no yellow tips,
excessive noise or lifting. If any of these conditions
exist, check to see if the air shutter or burner ports
are blocked by dirt, debris, spider webs, etc. If you
have any questions regarding flame stability, please
call customer service at 1-877-639-7264, 9a.m. -
5p.m., PST, Monday - Friday. English, French, and
Spanish representatives are available.
ALWAYS CHECK FOR LEAKS AFTER EVERY L.P.
TANK CHANGE
Check all gas supply fittings for leaks before each
use. It is handy to keep a spray bottle of soapy
water near the shut-off valve of the gas supply line.
Spray all the fittings. Bubbles indicate leaks.
Regulator connects to the gas
tank. Regulator connects to valve manifold.