Oakton TEMP 9000 User manual

Oakton
®
TEMP 9000
Advanced Thermocouple Controller
Models: 89800-01 89800-02
Oakton Instruments
625 E Bunker Ct.
Vernon Hills, IL 60061, USA
1-888-4OAKTON
(1-888-462-5866)
[e-mail]

2
Contents
Safety ............................................................................................................................ 3
General Description ...................................................................................................... 4
Control Panel Description........................................................................................... 4-6
How to Setup ................................................................................................................ 6
Operation Setup ............................................................................................................ 7
Menu Screens (Mo els 89800-01 & 89800-02) ........................................................ 7-14
Temperature Scale ............................................................................................. 8
Alarms ............................................................................................................... 9
Auto-Calibration Gateway ................................................................................ 10
Loop Break Stop ............................................................................................. 11
Control Action .................................................................................................. 12
Set-up Flow Chart .................................................................................................. 15-17
Main Screen information.................................................................................. 15
General Setup Flow Chart.....16
A vance Setup Flow Chart......17
Specification Mo el 89800-01 ..................................................................................... 18
Specification Mo el 89800-02 ..................................................................................... 19
Sensor Input (Mo el: 89800-01 & 89800-02) .............................................................. 20
Declarations ................................................................................................................ 21
Maintenance ............................................................................................................... 22
Warranty ..................................................................................................................... 22
Alternate Power Cor .................................................................................................. 23
Country Output A aptors ........................................................................................ 24-25

3
Safety Precautions
DANGER: DO NOT REMOVE COVER! HIGH VOLTAGE IS PRESENT IN THIS
CONTROL. Contact vendor for service.
DANGER: If high voltage is present on external temperature sensor from out-
side source, high voltage will be present at the control.
DANGER: Fire protection and control damage: Replace all fuses with the cor-
rect fuse replacement. Reference page 18 for Model: 89800-01 and page 19 for
Model: 89800-02.
WARNING: Specifications for the power cord: See page 18 for Model: 89800-
01 and page 19 for Model: 89800-02 for proper replacement cord. Additional in-
put power cords for various countries are listed on page 23.
WARNING: Use of separate temperature limit control is recommended were a
fault condition could occur and result in a fire or other hazardous condition.

4
General Description
The Oakton TEMP 9000 A vance Thermocouple Controller is esigne regulate a user efine
set point temperature. The microprocessor control uses a PID algorithm that provi es precise
heating/cooling tolerances for eman ing applications in the laboratory or in ustrial setting. This
unit comes with a 3 meter etachable power cor , au ible alarm, single thermocouple input, an
gri support bracket that is i eal for fume hoo mounting to maximize bench space.
This control is a microprocessor-base , igital in icating, single loop temperature controller. It has
a single output locate on the back of the control. It features an auto-tuning function that allows
automatic configuration of the PID parameters with a minimum of manual configuration require by
the user. Sensor input types: Thermocouple J, K, N, R, S, T, B, an E.
The control automatically sets the PID parameters through a "learning" sequence in the tune
mo e. PID parameters inclu e proportional ban , reset/integral, an rate/ erivative. The user-
frien ly LED isplay is to ai in monitoring an setup of the control. The Oakton mo el: 89800-01
an 89800-02 controls automatically store all information in non-volatile memory.
Control Panel Description
FRONT
RUN/STOP Button
Pressing RUN/STOP once will start the control process if the temperature controller is stoppe , or
stop the control process if the temperature controller is the run mo e. If the temperature controller
is running, “Heat” an “Cool” on-screen in icators will illuminate appropriately with the mo e se-
lecte in the setup menu. The ‘Control Action’ selection is in the A vance Menu Gateway setup.
TUNE Button
Pressing TUNE once will start the AUTO TUNE cycle. AUTO TUNING must be enable in the set-
up menu for this key to function.

5
ALARM Button
In an ALARM situation, the isplay will isplay either “WARNING” or “ERROR” with correspon ing
warning or error. A “WARNING” will not stop the control process. An “ERROR” will stop the control
process.
MANUAL RESET mo e: Pressing ALARM once will silence the au ible alarm an clear the on-
screen alarm message. If the alarm situation is present the “Alarm/Action Display” will remain illu-
minate . The alarm an on-screen message will not clear automatically, even if the system is no
longer in an alarm situation.
AUTO RESET mo e: Pressing the ALARM once will silence the au ible alarm an clear the on-
screen alarm message. If the alarm situation is still present, the “Alarm/Action Display” will remain
illuminate . If the system leaves an alarm situation, the system will automatically silence the
alarm an clear the on-screen alarm message.
SELECT Button
Pressing SELECT once will allow you to cycle through user-configurable control Set Points. The
Set Point selecte will be un erline . Set Points may be change by using the UP an DOWN
arrow keys.
MENU Button
The MENU button provi es access to all user-configurable setup parameters of the Temperature
Controller. Pressing this key once will scroll through parameter options. Pressing an hol ing this
key will exit to the home screen, saving any changes ma e up to that point.
UP, DOWN, LEFT Arrow Buttons
The UP an DOWN arrow buttons will increase or ecrease the value of the Set Point selecte
(un erline ). Pressing the UP or DOWN arrow keys will increase or ecrease numerical entries by
the least significant igit (i.e. 00.0 to 00.1, 1 to 2). Pressing an hol ing UP or DOWN arrow keys
will increase or ecrease numerical entries using an acceleration factor. For every ten units, the
rate of acceleration will increase by a factor of ten, starting from the least significant igit as shown
in the table below
Numbers Increase/Decrease by
0.0 – 0.9 0.1
0 – 9 1
10 – 100 10
100 – 1000 50
Table 1. Acceleration Factor Table

6
Pressing an hol ing UP an DOWN arrow keys will increase or ecrease text entries without
an acceleration factor. The LEFT arrow button allows you move backwar s through the GEN-
ERAL SETUP MENU (GSM) an ADVANCED SETUP MENU (ASM). While in the ASM, you
can move backwar s to the first ASM screen, but cannot back into the GSM. To exit to the
main screen from either menu, press an hol the MENU button.
HEAT, COOL, AND TUNE
When any of these mo es are active they will have a block
in icator on the isplay showing they are active. Example:
When the control is in the heat mo e an it is applying pow-
er to the heater output there will be an in icator block on the
isplay to show the heater output is active.
BACK OF CONTROL SHOWN WITH 230 VOLT OUTPUT RECEPTACLE
Model 89800-01 89800-02
1. IEC power cor connection (see page 23 for a itional cor s)
2. Fuse
3. Heater/Cooler output (IEC 60320 on 230 volt, 5-15R on 115 volt) see page 24, 25 for op-
tional country cor a apters.
4. Control Power Switch
5. Gri Support Bracket
6. Thermocouple, Type: J, K, N, R, S, T, B, an E
How to Setup models: 89800-01 89800-02
• Install control in safe operating area.
• Plug Heater/Cooler into the output connector, locate on the back of the control.
• Connect input sensor into the proper connection input on control an place the sensor in
the process.
• Plug proper AC cor into the IEC connector ( epen s on country), locate on back of the
control.
5-15R ,
115 VOLT

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OperationSetupformodels:89800-01&89800-02
• Toentertheuser-conigurablesetuppresstheMENUkeyfromthesystemstatusscreen.
• UsetheMENUkeytoadvancethrougheachmenusetting.
• UsetheUP DOWNkeytomakechangesineachmenusettingscreen.
• Usethelowchart(page16 17)tohavevisualoftheoverallmenulayout.
• WhenallsettingshavebeenmadeandsavedthecontrolwillreturntotheSystemStatusscreen.
• Set the Set Point temperature by pressing the Select button one time. A line will appear
un er the Set Point value.
• Use the Up an Down arrow keys to change the Set Point value.
• Press the Select key one time when finishe an the line un er the Set Point will isappear.
• Press the Run/Stop key when rea y to start the heating/cooling operation.
• Running the TUNE feature is recommen e when running a new process.
Tune Operation
• Setup your process as instructe in the operation setup gui elines.
• Verify that the Auto Tune feature is enable in the menu settings.
• From the System Status screen set the Set Point temperature.
• Press the Tune button an the in icator showing Tune will have be illuminate on isplay.
• Press the Run/Stop button the start the process.
• The Set Point value isn’t changeable after the Tune process has starte . The value is locke
until the Tune process is complete or aborte by the user.
• Stopping the Tune operation prior to it finishing will cause the PID settings to be returne to
factory efault values.
• PID values will be save in non-volatile memory.
Control Sensor
Proper placement of the sensor can eliminate many problems in the operation of the system.
The probe shoul be place so that it can etect any temperature change with little thermal lag.
In a process that requires fairly constant heat output, the probe shoul be locate close to the
heater. In processes where heat eman is variable, the probe shoul be locate close to the
work area. Experimenting with probe location will provi e optimum results for the users specific
application.
Menu Screens
Menu Status screen:

8
Sensor Type
Sensor selection screen.
Use the UP & DOWN keys to change sensor type.
Available sensors: Thermocouple
Thermocouple Type
Thermocouple type screen isplaye above.
This screen changes with the type of sensor selecte on the previous menu screen.
Selections:
Range Type J: -190°C to 1000°C (-310°F to 1832°F)
Range Type K: -200°C to 1372°C (-328°F to 2502°F)
Range Type N: -200°C to 1300°C (-328°F to 2372°F)
Range Type R: 0°C to 1768°C (32°F to 3214°F)
Range Type S: 0°C to 1768°C (32°F to 3214°F)
Range Type T: -200°C to 400°C (-200°F to 752°F)
Range Type B: 200°C to 1800°C (392°F to 3272°F)
Range Type E: -200°C to 1000°C (-328°F to 1832°F)
Temperature Scale
Factory efault is °C.
Use UP & DOWN arrow keys to change temperature scale.

9
Alarms
• Default mo e is off.
• Use arrow keys to change alarm settings.
• Available selections: OFF, MANUAL RESET, an AUTO RESET.
• OFF = NO ALARM
• MANUAL RESET = User has to reset the alarm con ition by pressing the alarm key.
• AUTO RESET = Control automatically turns alarm off after temperature returns to normal op-
erating con itions.
Alarm Mode
• Default mo e is Process High.
• Use arrow keys to change alarm mo e setting.
• Available selections: Process High, Process Low, an Process High / Low.
• Process High: The alarm will be activate if the temperature rises above the user set alarm
value.
• Process Low: The alarm will be activate if the process value goes below the user set alarm
value.
• Process High / Low: The alarm will be activate if the temperature goes above or below a high
an low temperature set by user.

10
Alarm Hysteresis
• Use the UP & DOWN arrow keys to a just value.
• The user efine value when the alarm will exit an alarm con ition. Example: User has a Pro-
cess High alarm programme with a value of 150°C an has set the Alarm Hysteresis of 1°C.
The alarm has been activate after the temperature reache 160°C. When temperature
reaches 149°C the alarm con ition will not be active.
Audible Alarm
• Use UP & DOWN arrow keys to change value; ON or OFF.
• Turns the au ible alarm on or off.
Advanced Menu Gateway
• Press the menu key to a vance into the a vance setup.
• Press the DOWN key to exit to the system status screen.
Auto-Calibration Gateway
• Use DOWN arrow to change to Enter Auto-Calibration Setup. Press the MENU key to enter
• To skip the Auto-Calibration press the Menu key.
(Skip to Sensor Offset Calibration if calibration isn’t being performed)
Calibration: Step 1 of 6
• The use of a secon ary calibrate temperature evice is require for the calibration.
• Follow instruction on the isplay for all 6 calibration points.

11
Confirmation Screen
• The use of a secon ary calibrate temperature evice is require for the calibration.
• Use UP an DOWN arrow keys to a just temperature calibration input value.
• Follow instructions on the isplay of the control.
Sensor Offset Calibration
• Use the UP an DOWN arrow keys to a just the value.
• The use of another temperature evice is require to figure correct offset nee e .
• A justing this value is offsetting the sensor input signal.
Over Temperature Stop
• Use UP & DOWN arrow keys to a just value.
• When sensor temperature goes above this value the output to heater/cooler will be turne off.
• Warning: Over Temp Stop will appear on isplay. Press alarm button to clear warning an
return to the main operation screenn
Loop Break Stop
• Use the UP & DOWN arrow keys to a just value.

12
Control Action
• Default setting is Heat. Use DOWN arrow key to change to COOL.
Control Mode
• Default setting is PID. Use arrow keys to change to ON / OFF.
Skip to PID settings if PID was selected in Control Mode
On / Off Control
• Use the UP & DOWN arrow keys to a just value.
• The ON / OFF hysteresis value tells the control how much above temperature SetPoint an
below temperature SetPoint that the control will apply power to the heater/cooler.
Skip to Cycle Time Setup if Control Mode is set for ON / OFF.
---PID Settings---
Auto Tune
• Default setting is Enable .
• Use arrow keys to change to Disable
Proportional Band Setup

13
• Use the UP & DOWN arrow keys to a just value.
• This is manual a justment for the proportional ban of PID. Only users with a vance
knowle ge of PID controller operations shoul attempt the manual setup.
Integral Time Setup
• Use the UP & DOWN arrow keys to a just value.
• This is manual a justment for the Integral Time of PID. Only users with a vance knowle ge of
PID controller operations shoul attempt the manual setup.
Derivative Rate Setup
• Use the UP & DOWN arrow keys to a just value.
• This is manual a justment for the Derivative Rate of PID. Only users with a vance knowle ge
of PID controller operations shoul attempt the manual setup.
ON / OFF Hysteresis
• Use the UP & DOWN arrow keys to a just value.
• Cycle time is the rate that the output cycles on an off. The recommen e time is 1 secon .
• If a mechanical relay is being use off the output it is recommen e that the time be increase
to more than 1 secon . Mechanical relays are slower than soli state relays an require more
time to operate correctly. Damage to the relay an control can occur if not set correctly.

14
Run Time
• Use the UP & DOWN arrow keys to a just value.
• Use the Select key to change between HR an MIN.
• Run Time is a safety feature while the control is in the ON / OFF or PID mo e. The user can
set a timer to have the output turne OFF if the time expires.
Power Failure Control
• Default value is RESUME. Use arrow keys to change value.
• Options: STOP – If control losses AC power uring operation, process will be stoppe when
AC power is restore to the control. RESUME – If control losses AC power uring operation,
the user will be alerte with four au ible beeps an the process will continue with power to
output ON when AC power is restore .

15

16

17
Gener al
Set up
Menu
Heat , Cool
ON/ OFF
Enabl ed,
Di sabl ed
EXI T SETUP MODE
S i p…
PI D
HR XX MI N XX
ENABLED
XXXX ° X
X. XXX
XXXX sec onds
X. XXX
XXXX sec onds
X. XXXHyst er es i s X. XX ° X
PI D
HEAT
XXX ° X abov e Set Poi nt
Of f s et : X. XX
SKI P Cal i br at i on Set up. . .
ENTER…
Ar e y ou sur e y ou want t o
r eset t o DEFAULT poi nt s?
NO
Ar e y ou sur e y ou want t o
save t hese poi nt s ?
NO
Cal i br at i on Poi nt : X
Set Poi nt : XXX
Read Temp: XXX
`
Segment bt wn Poi nt s X & X
Sl ope: X. XXXX
Of f set : X. XXXX
`
Set pr obe t emp t o XXX. X
Pr ess MENU t o c al i br at e. . .
RESET…
VI EW…
( Poi nt s)
VI EW…
( Sl opes & Of f s et s )
YES
YES
NO
DI SABLED
RESUME pr oces s es af t er
power f ai l ur e/ out age.
STOP
RESUME

18
Specification: Models 89800-01
• Data retention upon power failure via nonvolatile memory.
P OWER I NPUT
120VAC ±10%
50/60Hz. ±3%
15 Amp
1800 Watt MAX LOAD
Operating Environment
Maximum Altitude
Pollution Degree
Installation Category II
0 to 90% relative humidity, non-condensing
32 to 77
o
F / 0 to 25
o
C
2000m
2 (Normally only non-conductivity pollution occurs)
Local Level (Connect to branch circuit and not directly to a
main circuit, such as a fuse panel)
Storage
0
o
C to 60
o
C
Relative Humidity 5 to 80%
Non-condensing at 30
o
C
Fuse 250 Volt, 15 Amp rated (Fast-acting)
AC Line Cord SJT-14-3 14 AWG, 15 Amp, 125 VAC, less than 3 meters in
length.
Heater/Cooler Output
Max Voltage: 120 VAC +/- 10%, 15 Amp, 50/60 Hz
1800 Watt Max Load
Compliance
120VAC to 240VAC
230VAC (For CE mark)
UL File E207546, Vol. 1

19
Specification: Models 89800-02
• Data retention upon power failure via nonvolatile memory.
P OWER I NPUT
230VAC +/-10%
50/60Hz. +/- 3%
10 Amp
2300 Watt MAX LOAD
Operating Environment
Maximum Altitude
Pollution Degree
Installation Category II
0 to 90% relative humidity, non-condensing
32 to 77
o
F / 0 to 25
o
C
2000m
2 (Normally only non-conductivity pollution occurs)
Local Level (Connect to branch circuit and not directly to a
main circuit, such as a fuse panel)
Storage
0
o
C to 60
o
C
Relative Humidity 5 to 80%
Non-condensing at 30
o
C
Fuse
250 Volt, 10 Amp rated (Fast-acting)
AC Line Cord SJT-14-3 14 AWG, 15 Amp, 240 VAC, less than 3 meters in
length
Heater/Cooler Output
Max Voltage: 230 VAC +/- 10%, 15 Amp, 50/60 Hz +/- 3%
3450 Watt Max Load
Compliance
120VAC to 240VAC
230VAC (For CE mark)
UL File E207546, Vol. 1

20
Sensor Input: (Model: 89800-01 89800-02)
1. Thermocouple (groun e or non-groun e )
2. Automatic col junction compensation an break protection for sensor.
3. Temperature isplay: °F, °C, K, °Re, an °Ra isplay; user selectable (preset for egrees
C)
Range Type J: -190°C to 1000°C (-310°F to 1832°F)
Range Type K: -200°C to 1372°C (-328°F to 2502°F)
Range Type N: -200°C to 1300°C (-328°F to 2372°F)
Range Type R: 0°C to 1768°C (32°F to 3214°F)
Range Type S: 0°C to 1768°C (32°F to 3214°F)
Range Type T: -200°C to 400°C (-200°F to 752°F)
Range Type B: 200°C to 1800°C (392°F to 3272°F)
Range Type E: -200°C to 1000°C (-328°F to 1832°F)
Sensor Accuracy:
Thermocouples
Calibration accuracy +/-0.1% of span, +/-
1
o
C, types , K, T, E, N. Types B, R,
S: ±0.2% of span
Accuracy Span :1000
o
F (540
o
C) min.