YASKAWA MP3200iec User manual

YASKAWA MP3200iec
Machine Controller
Hardware Manual
MANUAL NO. YAI-SIA-IEC-5
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Type: MP3200iec

YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 3
Table of Contents
1. Definition of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2. System Configuration Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3. Component Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4. Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5. Power Supply Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6. CPU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7. CPU External Appearance and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
8. Base Unit Installation and Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
9. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
10. DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
11. LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
12. Self-Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
13. MECHATROLINK-III Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
14. MECHATROLINK-III Network Topologies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
15. MECHATROLINK-III Synchronization between Modules . . . . . . . . . . . . . . . . . . . . . .35
16. Devices Connectable via MECHATROLINK-III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
17. Connecting the RLY OUT Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
18. Ethernet Connector Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
19. Option Module - AI-01 (Analog Input) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
20. Option Module - AO-01 (Analog Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
21. Option Module - DO-01 (Digital Output) Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
22. Option Module - LIO-01/02 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
23. Option Module - LIO-04/05 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
24. Option Module - LIO-06 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
25. Terminal Block Kit CBK-U-MP2A-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
26. Terminal Block Kit CBK-U-MP2B-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
27. Terminal Block Kit CBK-U-MP2C-xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
28. Cable Shielding, Segregation and Noise Immunity . . . . . . . . . . . . . . . . . . . . . . . . . .89

4YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5
Copyright © 2013 YASKAWA AMERICA, INC.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any
form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written
permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.
Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.

1 Definition of Terms
YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 5
1 Definition of Terms
This section defines terms that have specific meanings in this manual.
Basic Units
“Basic Unit” is a collective term that refers to the three Units in the following table.
The Basic Units are typically connected as shown in the following examples.
Unit Name Primary Function
Power Supply Unit Supplies the power that is needed for the operation of the Units that are connected to each other and to
any Optional Modules that are connected in the Controller.
CPU Unit Stores the module definitions and programs, and interprets the programs. The CPU Unit also controls
the Optional Modules.
Base Unit Used to mount Optional Modules.
+
+
+
Power
Supply Unit CPU Unit
Power
Supply Unit CPU Unit Base Unit

6YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5
2 System Configuration Example
2 System Configuration Example
The following figure shows a typical system configuration.
PC
LIO-01
LIO-02
LIO-04
LIO-05
DO-01
LIO-06
AI-01
AO-01
I/O
MECHATROLINK-III
MotionWorks IEC version
2.4 or higher
Optional Modules
MECHATROLINK-III Cable

SERVOPACK with
MECHATROLINK-III
Communications
 I/O Module with
MECHATROLINK-III
Communications
Servomotor Servomotor Servomotor
Up to 62 stations, including I/O
I/O Modules
External outputs
External inputs
Another PLC
Ethernet
Ethernet
 Ethernet communications cables
 RLYOUT
connector cable
 MP3200iec
components
24-VDC power
supply, AC power
supply, or status
monitoring device
 Power supply cable
24-VDC power
supply or AC
power supply
 Battery
 Front cover
for unused slot

3 Component Part Numbers
YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 7
3 Component Part Numbers
System Components
Type Part Number Description
CPU
PMC-U-MP32004 CPU, MP3200iec, 4 axis
PMC-U-MP32008 CPU, MP3200iec, 8 axis
PMC-U-MP32016 CPU, MP3200iec, 16 axis
PMC-U-MP32032 CPU, MP3200iec, 32 axis
PMC-U-MP32062 CPU, MP3200iec, 62 axis
Power Supply JEPMC-PSA3012-E POWER SUPPLY, 100V/200V, MP3200
JEPMC-PSD3012-E POWER SUPPLY, 24VDC, MP3200
Base Unit
JEPMC-BUB3003-E BASE UNIT, 3 SLOTS, MP3200
JEPMC-BUB3005-E BASE UNIT, 5 SLOTS, MP3200
JEPMC-BUB3008-E BASE UNIT, 8 SLOTS, MP3200
Option Card
JAPMC-AN2300 Analog Inputs (AI-01)
JAPMC-AN2310-E Analog Outputs (AO-01)
JAPMC-DO2300 Digital Output Module (DO-01)
JAPMC-IO2300-E Digital I/O Module (LIO-01)
JAPMC-IO2301-E Digital I/O Module (LIO-02)
JAPMC-IO2303 Digital I/O Module (LIO-04)
JAPMC-IO2304 Digital I/O Module (LIO-05)
JAPMC-IO2305-E Digital Multi-Function I/O Module (LIO-06)
MECHATROLINK
Network
JEPMC-MT2000-E HUB, MECHATROLINK-III NETWORK, 8 SLAVE PORTS
JEPMC-MT2020-E ADAPTER, ETHERNET TO MECHATROLINK
JEPMC-MTD2310-E I/O MODULE, MECHATROLINK NETWORK, 64 IN, 64 OUT
JEPMC-MTA2900-E ANALOG MODULE, MECHATROLINK NETWORK, 8 INPUT
JEPMC-MTA2910-E ANALOG MODULE, MECHATROLINK NETWORK, 4 OUTPUT
MECHATROLINK
Cables
JEPMC-W6012-A2-E MECHATROLINK-III CABLE, 0.2 M
JEPMC-W6012-A5-E MECHATROLINK-III CABLE, 0.5 M
JEPMC-W6012-01-E MECHATROLINK-III CABLE, 1.0 M
JEPMC-W6012-02-E MECHATROLINK-III CABLE, 2.0 M
JEPMC-W6012-03-E MECHATROLINK-III CABLE, 3.0 M
JEPMC-W6012-04-E MECHATROLINK-III CABLE, 4.0 M
JEPMC-W6012-05-E MECHATROLINK-III CABLE, 5.0 M
JEPMC-W6012-10-E MECHATROLINK-III CABLE, 10 M
JEPMC-W6012-20-E MECHATROLINK-III CABLE, 20 M
JEPMC-W6012-30-E MECHATROLINK-III CABLE, 30 M
JEPMC-W6012-40-E MECHATROLINK-III CABLE, 40 M
JEPMC-W6012-50-E MECHATROLINK-III CABLE, 50 M
Accessories
JEPMC-BA3001 Replacement Battery
JEPMC-OP2300 Option Slot Cover
JEPMC-OP3001 Replacement Power Supply Side Cover
JEPMC-OP3002 Replacement Option Base Side Cover

8YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5
4 Power Supply Units
4 Power Supply Units
The Power Supply Unit supplies the connected Units and Optional Modules with the power needed to operate. There are
two Power Supply Units available: an AC Power Supply Unit and a DC Power Supply Unit.
This section shows the appearance and part names of the Power Supply Unit and describes the indicators and connectors.
Appearance and Part Names
The following figure shows the appearance of the Power Supply Unit and the part names.
Indicators
These indicators show the load on the Power Supply Unit.
Note: : Lit, : Not lit.
Output Current 8.9 A or less 9.0 to 11.4 A 11.5 to 13.9 A <1>
<1> Reduce the number of Optional Modules that are connected.
14.0 A or more <1>
Load Normal: Within power supply
capacity Normal: Maximum power supply capacity Error: Over power supply capacity
Indicator
Green
Appendix   
Yel lo w   
Red   
Indicators
RLYOUT connector
Power connector
Unit connector

4 Power Supply Units
YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5 9
Connectors
The Power Supply Unit has three connectors: RLYOUT, power supply, and Unit connectors.
RLYOUT Connector
This connector outputs the operating status of the CPU Unit.
Model: 734-302
Pin Assignments
Power Connector
Connect the power supply to this connector.
Pin Assignments: AC Power Supply Unit
Pin Assignments: DC Power Supply Unit
No. Signal Label Description
1 OUT Normal operation: Circuit closed.
Error: Circuit open.
2 OUT
Type Model Color
AC Power Supply Unit 721-203/026-304 Black
DC Power Supply Unit 721-203/026-000 White
Pin No. Signal Label Description
3 AC AC input
2 AC AC input
1 FG Connects to the frame ground. (Ground to 100 W max.)
Pin No. Signal Label Description
3 24 VDC Power input wire for 24 VDC
2 0 VDC Power input wire for 0 VDC
1 FG Connects to the frame ground. (Ground to 100 W max.)
DC Power Supply UnitAC Power Supply Unit

10 YASKAWA America, Inc. MP3200iec Hardware Manual YAI-SIA-IEC-5
5 Power Supply Unit Specifications
5 Power Supply Unit Specifications
The specifications of the Power Supply Unit are given in the following table.
Item Specification
AC Power Supply Unit DC Power Supply Unit
Model JEPMC-PSA3012-E JEPMC-PSD3012-E
Abbreviation PSA-12 PSD-12
Power Supply
Section
Input Voltage 100/200 VAC 24 VDC
Allowable Input Voltage
Range 85 to 132 VAC or 170 to 276 VAC 19.2 to 28.8 VDC
Allowable Frequency
Range 47 to 63 Hz -
Input Current 4.0 A max. (at rated input/output) 5.0 A max. (at rated input/output)
Inrush Current
25 A, 10 ms max. (fully discharged, 132-VAC
input, rated output) 50 A, 10 ms max. (fully discharged,
28.8-VDC input, rated output)
50 A, 10 ms max. (fully discharged, 276-VAC
input, rated output)
Allowable Momentary
Power Loss Time 20 ms 1 ms
Rated Voltage 5.15 V
Rated Current 12.0 A
Output Current Range 0 to 12.0 A 0.2 to 12.0 A
Constant Voltage
Accuracy 5.15 V ±2% max. (5.05 to 5.25 V)
Status Output
If the Power Supply Unit is mounted on the Main Rack, this output functions as normally closed
contacts that are synchronized with the status of the CPU Unit.
• Normal operation: Circuit closed.
• Error: Circuit open.
Contact Ratings
Connectors POWER: Power supply connector
RLY OUT: Relay contact connector
Indicators POWER
Refer to Indicators on page 12.
Input Conditions
Inrush Current
For Cold Start
50 A within 10 ms (fully discharged status)
275-VAC input, rated output
For Cold Start
(Through rate at input voltage value increase from
10% to 90% is at 10 ms min.)
50 A within 10 ms (fully discharged status)
28.8-VDC input, rated output
Rise Time 60,000 ms max. (The maximum time for the output control signals to maintain the specified timing
when the primary voltage rises linearly.)
Drop Time 60,000 ms max. (The maximum time that the controls, such as the power failure sequence, can be
maintained when the primary voltage drops linearly.)
Leakage Current 276 VAC 61 Hz: 0.5 mA max.
132 VAC 61 Hz: 0.25 mA max. -
Efficiency 70% minimum (for rated input voltage and
rated load)
65% minimum (for rated input voltage and rated
load)
Input Voltage Current Capacity
24 VDC 0.5 A (resistive load)
0.25 A (inductive load)
125 VAC 0.4 A (resistive load)
0.2 A (inductive load)