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OCEANAIRE 2OACH1211 Manual

ENGINEERING, INSTALLATION AND SERVICE MANUAL
2OACH1211
1-ton Portable Air-Cooled Heat Pump
EISM-2OACH1211 02012022
FORWARD
This manual provides the user with basic details for the installation and operation
of the OceanAire 2OACH1211 heat pump. It is recommended to read and fully
understand the instructions outlined within this manual, before operating the
2OACH1211 unit.
As with all commercial air conditioning equipment, it is recommended to have the
2OACH1211 sized and installed by a licensed specifying engineer and contractor, in
accordance with all local and state codes. The length of service received can be
extended by following the installation and preventive maintenance instructions.
NOTICE
In our ongoing process of continuous improvement, the items and procedures de-
scribed in this manual are subject to change without notice. Please note model and
serial number of the 2OACH1211 unit before contacting the factory.
TABLE OF CONTENTS
PAGE
GENERAL INFORMATION ….................................... 1
PRODUCT DATA AND SPECIFICATIONS............ 2
UNIT DESCRIPTION
Standard Features.................................. 3
Applications / Operation
Cooling Mode.......................... 4
Heating Mode………………...……. 5
Electrical Configurations....................... 6
Use of Extension Cords……………………….. 6
Condensate................................................. 7
Accessories………........................................ 8 - 9
Inspection/Installation........................... 10
Deluxe Electronic Controller................. 11 - 13
SERVICE
Replacement Parts Procedure................ 14
Troubleshooting Guide............................. 15
Preventive Maintenance.......................... 16
Interior View................................................ 17
DIAGRAMS/SCHEMATIC
Piping Schematic………………………………….. 18
Wiring Schematic...................................... 19
WARRANTY………………………........................................... 20
OTHER HEAT PUMPS AVAILABLE……………………… 21
END USER INFORMATION…………………..................... Back Cover
The OceanAire 2OACH1211 is a portable air-cooled heat pump designed for
permanent or temporary spot cooling or heating applications. The entire unit
has been built in a premium sheet metal cabinet, equipped with heavy-duty
casters for mobility. All 2OACH1211 models come standard with a 10-foot
power cord for electrical connection and added mobility in service. These
units direct heated/cooled air to specific areas or objects through a discharge
grille located on the upper-front of the unit, while rejecting cooled/heated air
from the top of the unit. The 2OACH1211 model will satisfy most space cooling
or heating requirements.
The 2OACH1211 is a self-contained unit with the entire system (evaporator and
condenser blower assemblies, electrical and refrigeration components), neatly
arranged in a gray and blue polyester powder coated metal cabinet. When
connected to the proper source of electrical power, the 2OACH1211 is controlled
by a solid-state electronic controller, with numerous options of temperature
and airflow controls that will provide the desired level of comfort when
cooling or heating.
A wide variety of accessories and factory installed options are available for the
2OACH1211 units allowing for improved performance and added versatility.
WARRANTY CARD
It is important that the warranty card be filled out completely and returned to the
factory within fourteen (14) days of installation of the unit in order to receive the
benefits of the warranty.
1
NOT APPROVED FOR OUTDOOR USE
WARRANTY
ALL OCEANAIRE PRODUCTS ARE COVERED BY THE
OCEANAIRE LIMITED WARRANTY
1 YEAR ON THE FULL PRODUCT
PLUS, 4 ADDITIONAL YEARS FOR THE COMPRESSOR
(Restrictions Apply)
NOMENCLATURE
2 O AC H12 11
CAPACITY RATING
12..........12,000 BTU/HR
VOLTAGE (115v)
PHASE (1)
NOMINAL CAPACITY
(1-TON/12,000 BTU)
2nd GENERATION
PORTABLE
AIR COOLED
DELUXE PORTABLE
HEAT PUMP
GENERAL INFORMATION
2
SPECIFICATIONS 2OACH1211
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
Cooling Capacity is total BTUH at 80ºDB/67ºWB return air, 95ºF Outdoor
at high fan speed
Heating Capacity is total BTUH at 70ºDB/60ºWB indoor, 47ºDB/43ºWB
Outdoor
Dedicated Circuit and Time Delay fuses/circuit breakers are recommended
EER is determined at high fan speed, with condenser discharge air ducted
into another area
CFM with free discharge
Amps & Watts at 115 Volts
COOLING AMBIENT OPERATING RANGE 65º TO 105º
HEATING AMBIENT OPERATING RANGE 40º TO 85º
NOT APPROVED FOR OUTDOOR
COOLING CAPACITY 11,800 BTUH
HEATING CAPACITY 11,000 BTUH
VOLTAGE 115V, 60Hz, 1PH
AMPS 10.4
TOTAL WATTS 1180
IN RUSH AMPS 60
PLUG TYPE 5-15P, LCDI
EER 10.0
COMPRESSOR ROTARY
COMPRESSOR HP 1
COMPRESSOR LRA 50
EVAP CFM - HIGH 400
EVAP MOTOR HP 1/8
COND CFM 580
COND MOTOR HP 1/8
CONDENSATE TANK 5 GALLON
(Pump Optional)
REFRIGERANT CHARGE 18 oz R-410A
HEIGHT 38.7”
WIDTH 20.0”
DEPTH 26.7”
NET WEIGHT 180 lb.
STANDARD FEATURES
CABINET
The 2OACH1211 Series heat pump has a cabinet that is constructed of 18 gauge steel
with a polyester powder coated finish that will compliment any decor. The cool blue
front compliments any surrounding space, and is insulated with sound-absorbing
insulation for cool, quiet comfort. All units come equipped with handles and
premium swivel casters for portability and convenient set-up.
DELUXE ELECTRONIC CONTROLLER
Each 2OACH1211 unit is equipped with a deluxe electronic controller. When power is
connected to the unit, the thermostat will control the unit to cool/heat a space to the
desired temperature. The thermostat is also capable of controlling the fan to operate
automatically when needed, or continuously.
One additional feature of the Deluxe Electronic Controller is that it will display a
condition alarm “CON”. “CON” displays when a condensate alarm, or a high pressure
reset condition has been met. To protect the compressor from short-cycling, there is
a built-in time delay. In the event of a power outage, all thermostat settings are
saved, and the unit will re-start automatically.
FAN SPEED CONTROL
One of the features of the electronic controller is that the unit supply fan can be
controlled either automatically or manually. In AUTO mode, the indoor blower will
adjust air flow automatically for added comfort and performance. Or, if desired, the
controller can be set to MANUAL fan mode, and the indoor blower will run continu-
ously at one of six levels of fan speed.
CONDENSATE TANK/PUMP
The 2OACH1211 unit comes equipped with a means for handling the condensate
generated during the cooling/heating process. The tank can be easily removed from
the unit and emptied as needed.
An optional automatic condensate pump (UPK-115) is available and can be factory
installed . The pump comes with a 20 foot long vinyl hose that allows for the removal
of the condensate water to a drain. The automatic pump is capable of a 20ft vertical
lift, to handle almost any installation requirement.
FILTERS
All 2OACH1211 units are equipped with washable filters at the air intakes.
Electrostatic mesh air filters located behind the evaporator return air grille serve to
filter the air before it is cooled/heated, and behind the condenser return air grille to
prevent dust build-up. Both filters can be easily removed and cleaned.
HIGH PRESSURE SAFETY SWITCH
Located on the back of the 2OACH1211 unit is a manual re-set high pressure switch,
used for the protection of the compressor. If the condensing pressure exceeds the
limit setting, the switch will cycle the compressor off, while the evaporator fan
remains running. The display will indicate the fault setting “CON”. The compressor
can then be re-started, once the condensing pressure has equalized, by depressing
the “RESET” button.
POWER CORDS
All 2OACH1211 units come standard with a power cord for a convenient connection. It
is equipped with LCDI for added safety features.
3
4
APPLICATIONS
COOLING MODE—SPOT COOLER
The 2OACH1211 can be used in an open environment to cool specific objects or
"spots". Spot Cooling is a convenient and economical way to provide air
conditioning, where cooling the entire space is impractical. Cool air is discharged
from the unit and is directed where it is needed. Nozzle kits can be used for
directional cooling.
AREA COOLER
When the 2OACH1211 is installed in an open area, the condenser exhaust duct
directs the warm air away from the space, allowing the evaporator air to cool the
specific area.
ROOM AIR CONDITIONER
When ducted properly, the 2OACH1211 can be used as a room air conditioner to cool
an enclosed space. Using the condenser return air plenum, additional ceiling kit,
and other accessories, the 2OACH1211 can then operate as a room air conditioner
with the condenser air isolated from the conditioned space.
2OACH1211—COOLING MODE OPERATION / DESCRIPTION
CONDENSER AIR
INLET
(Back of Unit) WASHABLE
GRILLE
AND FILTER
ELECTRONIC
CONTROLLER
INDOOR FAN
SUPPLY AIR
“COOL”
2OACH1211—COOLING MODE
EVAPORATOR
RETURN
OUTDOOR FAN DISCHARGE
“HOT”
5
APPLICATIONS
HEATING MODE—HEAT PUMP
In HEAT mode, the 2OACH1211 can be used in an open environment to provide heat
to a specific area or "spots". The 2OACH1211 is a heat pump, and the supply air will
feel warm, but not extremely hot to the touch. Nozzle kits can be used for
directional heating.
2OACH1211—HEATING MODE OPERATION / DESCRIPTION
OUTDOOR AIR
INLET
(Back of Unit) WASHABLE
GRILLE
AND FILTER
ELECTRONIC
CONTROLLER
INDOOR FAN
SUPPLY AIR
“HOT”
2OACH1211—HEATING MODE
INDOOR AIR
OUTDOOR FAN DISCHARGE
“COLD”
SERVICE CORD
All 2OACH1211 units are equipped with a standard 10-foot long service cord with
plug configuration and receptacle requirement as shown in this chart. 2OACH1211
units come with LCDI (Leakage Current Detection & Interruption) devices that
serve as a means of electrical protection.
CAUTION
DO NOT USE THE LCDI AS AN ON/OFF SWITCH FOR THE UNIT
A DAMAGED LCDI POWER SUPPLY CORD MUST
BE REPLACED WITH A NEW POWER SUPPLY
CORD AND NOT REPAIRED
6
ELECTRICAL CONFIGURATION
USE OF EXTENSION CORDS
CAUTION
FOR MODEL 2OACH1211
AN EXTENSION CORD CAN BE USED, PROVIDED IT IS
RATED AT LEAST 15 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACHMENT
PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING)
7
CONDENSATE
For the 2OACH1211, a 5-gallon polyethylene tank is provided to collect condensate.
The tank is located in the lower front section of the unit, and can be accessed
though the condensate tank door. When the high water level is reached, a cut-out
switch will AUTOMATICALLY cycle off the compressor and condenser fan.
8
NOTE - IT IS IMPORTANT TO SPECIFY THE
SERIAL NUMBER WHEN ORDERING ACCESSORIES
2OACH1211 OPTIONAL ACCESSORIES
9
2OACH1211 OPTIONAL ACCESSORIES
NOZZLE KIT, 2NK-1 (2 X 4”)
The optional discharge nozzle kits
are used to direct the conditioned air to a specific target area. By
concentrating the airflow, the nozzles increase the air velocity to-
wards production lines to cool personnel and/or equipment. In server
rooms, the nozzles can be used to direct the airflow through the rack
to remove the hot air from the area of the equipment.
EVAPORATOR RETURN AIR PLENUM, DEP-10
The evaporator return air plenum is available for installations
where it is required to duct air to the inlet of the evaporator. The
evaporator return air plenums allow the user to connect round
ducts (flexible or rigid) to the return air intake to reduce air noise
and increase the number of options for solving difficult cooling
problems. The plenum attaches to the front of the unit, replacing
the return air grille.
DISCHARGE DUCT ADAPTER, 2DDA-6
Discharge duct adapter is available for applications where
ducted evaporator discharge is required. The adapters can be
easily installed on the unit without fasteners, and be installed
for either vertical or horizontal ducting. The standard
discharge grille is removed and the 2DDA-6 is attached in the
grille opening.
CONDENSATE PUMP KIT, UPK-115
A plug-in condensate pump kit is available for
applications where emptying the 5 gallon condensate
tank is not practical. The pump kit consists of a
condensate pump with mounting hardware and
electrical connections, along with the tubing required
for the drain and discharge of the condensate water.
CEILING PANEL DUCT KIT, CK-12
A ceiling panel kit is available for discharging the
condenser air above a drop ceiling. The ceiling panel duct
kits are furnished with a white vinyl coated flexible duct
that allows for convenient installation. A 2’ x 2’ ceiling
duct- panel is included to replace a 2’ x 2’ drop-ceiling
panel where the connection is desired. The ceiling panel
kit consists of 8 feet of flexible duct, and a 2' x 2' lay in
ceiling panel.
CONDENSER RETURN AIR PLENUM, 2DCP-1
Condenser return air plenums are available for installations
where it is required to duct air to the inlet of the condenser.
The plenum easily fits into place on the back of the unit, and is
provided with a flange for connecting 12-inch flexible ducting.
A condenser return air plenum can substantially reduce air
noise and allow the unit to operate without drawing condenser
air from the conditioned space.
INSTALLATION INSTRUCTIONS
RECEIVING—INSPECTION
Upon receiving your 2OACH1211 unit, inspect the packaging for any damage. All
units are shipped on a skid, and packaged in a triple-wall carton for added
protection.
BEFORE INSTALLING
Check the unit for any damage. All OceanAire products are thoroughly inspected at
the factory and carefully packaged. If any damage is evident, contact OceanAire
IMMEDIATELY.
ELECTRICAL REQUIREMENTS
Check the nameplate located on the back of the unit to confirm the proper power is
available for the unit. Refer to "Specifications" section for voltage and amperage
requirements. For proper NEMA receptacles, refer to "Electrical service plug
configuration". When using extension cords, use the proper gauge cord, and check
cord voltage to the unit.
TIME DELAY FUSES/CIRCUIT BREAKERS ARE RECOMMENDED
WARNING—OPERATING THE UNIT ON IMPROPER
VOLTAGE WILL VOID THE WARRANTY
ACCESSORIES
Verify that all accessories are correct for the model, and are installed in accordance
with all instructions.
START-UP
Install the unit in accordance with all local and state building codes, and install all
accessories. Allow for a clearance around the unit for future maintenance and/or
service. Level unit and lock casters. Connect power and test the LCDI on the power
cord. Power up unit, via thermostat and check for proper operation. Refer to
Thermostat Operation for more details.
10
11
DELUXE ELECTRONIC CONTROLLER
The 2OACH1211 controller is equipped with many features for a more precise level of
comfort and operation. Additionally, the controller can be removed from the unit
and installed for remote operation (additional parts are required).
POWER
button
OCEANAIRE DELUXE ELECTRONIC CONTROLLER
When power is connected, the controller will display “888” momentarily, and will
then disappear. Press the POWER button, then press the TEMP SELECT button
until the SET POINT is displayed. Adjust the SET POINT to the desired temperature,
and the unit will heat/cool as programmed.
The systems controls temperature within +/- 2°
POWER Turns the unit on/off when power is supplied
MODE Select the mode of operation from
AUTO...COOL….HEAT….MOISTURE CONTROL.
AUTO The controller will heat or cool as required. HEAT or COOL will
display accordingly. A 4° differential is needed to change between
cooling and heating modes.
COOL The system will operate in cooling mode, only.
HEAT The system will operate in heating mode, only.
MOISTURE CONTROL The system operates in the cooling mode to reduce
humidity within the conditioned space. Every 4 hours, the fan is started, circulating
the air, and the air temperature is recorded by the controller. The cooling cycle is
started for one hour, or until the room temperature drops 2°, which ever comes first.
This cycle repeats every four hours.
CONTROLLER PROGRAMMING MENU
1) Make sure the unit has power.
2) Press the power button “OFF”.
3) Press the following buttons in sequence “S-U-D-S”
(Select—Up arrow —Down arrow —Select)
4) The display will begin flashing P1 and a number.
If there is no display, repeat the sequence,
making sure the unit has power, but is turned OFF.
5) To adjust any program feature, press the ARROW UP▲or ARROW DOWN ▼button
until the desired value is displayed.
6) Use the “MODE” button to scroll through the programmable settings P1 through P16.
7) If no buttons are pressed, the display will then return to the “OFF” position after
about 50 seconds.
PROGRAM SETTINGS
P1—High Fan Speed Limit Setting, 56 - 85
P2—Low Fan Speed Limit Setting, 30 - 55
P4—Temperature Sensor Calibration, +/- 10°
P10—Temperature Display, °F or °C
P13—Supply Fan Operation, Cycling or Continuous
P1, P2 - To adjust fan speed settings, P1 represents the high fan speed parameter, while
P2 represents the low fan speed parameter. When using nozzle kits, discharge duct
adapters and evaporator plenums, setting P1 to 85 will help to avoid freeze ups.
P4 - Adjust the P4 setting to match the actual INSIDE room temperature, if needed.
P10 - Use this parameter to display temperatures in the desired units.
P13 - To cycle the evaporator fan with the compressor, access code P-13. Press the up
or down button to switch to “CYC”, which means cycle the fan with the compressor.
The factory default setting is “CON”, which means continuous fan operation.
8) Press POWER - you should see an alphanumeric code.
Press POWER and the unit will start at the new settings.
FAN SPEED The operator can select between AUTO or MANUAL fan speed control.
Pressing the FAN SPEED button will switch speed from AUTO to MANUAL. In MANUAL
mode, pressing the FAN SPEED button will change fan speed from low to high. In AUTO
mode, the fan speed is controlled automatically. In cooling mode, the controller
automatically adjusts the fan speed to high, and as the inside temperature approaches
the set point, the fan speed will reduce. In heat mode, the fan speed adjusts from low to
high as the temperature reaches the set point
TEMP SELECT Allows the operator to view the controller temperatures
INSIDE return air temperature
DISCHARGE supply air temperature,
SET POINT can be seen and adjusted by pressing ▲or▼.
12
TO CHECK THE NUMBER OF COMPRESSOR HOURS
ON THE UNIT
1) Disconnect unit power, and reconnect unit power.
2) When “888” appears in display, push and release the arrow down button
3) The first set of numbers displayed reads thousands of hours:
02 = 2000, 04 = 4000 hours, 00 means less than 1000 hours.
4) The second set of numbers read hours directly:
58 = 58 hours. 742 = 742 hours.
6) Add the 2 number sets together to get total hours.
03 and 486 = 3486 hours. 01 and 59 = 1059 hours.
TOTAL HOURS REPRESENTS COMPRESSOR “RUN” TIME
MODEL CODE SETTINGS
2OACH1211 P1 = 65, P2 = 45
2OACH1211 PROGRAM SETTINGS
NOTICE
Program Parameters are NOT controller default values.
They are OceanAire Factory Settings
DISPLAY FAULTS
LAC…………...…… Low AC line power
AAA or - - - …... Failed Air Sensor (unit will not run)
CON……………….. Empty Condensate Bucket—Units with a bucket
Condensate Pump Over-Flow Alarm—Units with pump
High Pressure Cut-Out—Restricted Air Flow
correct problem, and re-set unit at HP RESET
13
14
REPLACEMENT PARTS PROCEDURE
IT IS RECOMMENDED THAT ALL OCEANAIRE UNITS
BE SERVICED BY A QUALFIED AIR CONDITIONING SERVICE TECHNICIAN
WARNING—TO AVOID INJURY, DISCONNECT UNIT POWER
PRIOR TO SERVICING
A. FAN MOTORS/BLOWER WHEELS
Remove cabinet's left-side panel (when looking at the front of the unit)
• Evaporator fan motor—disconnect evaporator motor wires from run capacitor
and power module terminals.
• Condenser fan motor—disconnect motor wires from run capacitor and power
module terminals.
• Blower wheel assembly—remove screws securing motors and inlet rings to
housing (all screws are external and visible) . Remove blower wheel set screw
and disassemble the blower wheel from the motor shaft, and remove the
wheel, then remove the motor (if needed)
Install new components, reversing the removal procedure.
B. ELECTRONIC CONTROLLER (THERMOSTAT)
To remove the heat/cool display, remove the cabinet's left-side panel (from front).
Locate the two nuts securing the display to the front panel. Unplug the display
cable and remove display. Install new display and secure. Plug in display cable.
C. POWER MODULE
To remove the power module, remove the rear control box cover. Disconnect wires
(one at a time), and re-attach each wire, while holding replacement module in other
hand. Once all wires have been reconnected in accordance with the wiring
diagram, install new power module.
D. CONDENSATE PUMP (ON UNITS WHERE THE CONDENSATE PUMP
KIT HAS BEEN INSTALLED)
1. Remove left side panel.
2. Remove brackets securing pump in condensate tank tray pan.
3. Disconnect pump wire leads at Molex connectors. Remove retainer clamp and
tubing.
4. Replace pump, install by reversing procedure.
E. HIGH PRESSURE SAFETY SWITCH
1. Remove right side panel.
2. Remove flare nut that secures capillary to the refrigeration system high pressure
side. A schrader valve is located in the discharge port which allows removal
without losing the refrigerant charge.
3. Remove two screws that secure high pressure switch.
4. Disconnect wire leads from power module and condensate pump safety switch.
5. Install new High Pressure Switch, and splice in new wire leads with existing
control wires. Then reverse in order to complete procedure.
To gain access to compressor and compressor run capacitor, remove right hand
side panel.
TROUBLESHOOTING GUIDE
The following steps and procedures are recommended for correcting the problems
indicated. In the event that the problem can not be corrected, service may be
required.
SERVICE SHOULD BE PERFORMED BY A QUALIFIED
AIR CONDITIONING SERVICE TECHNICIAN
PROBLEM: UNIT DOES NOT POWER UP
CAUSE: Power interruption
REMEDY: Check LCDI. Check external power supply making sure that the
disconnect is ON. Check for blown fuses or tripped circuit breakers. Reset or
replace if needed.
CAUSE: Loose display cable
REMEDY: Re-seat display cable at display and power module.
PROBLEM: EVAPORATOR FAN RUNS BUT
COMPRESSOR AND CONDENSER FAN DO NOT START
CAUSE: SET POINT —setting may be too high for cooling or too low for heating.
REMEDY: Make sure set-point is adjusted accordingly. You should see a red dot to
the right of the temperature display indicating compressor ON.
Note—there is a time delay for the compressor
CAUSE: Loose Display Cable
REMEDY: Examine the control unit for loose wires. Tighten any loose connections.
CAUSE: Condition Alarm—”CON”.
REMEDY: Check condensate tank and empty if needed. Check condensate pump
and confirm pump is working properly. Check drain line is open and not collapsed.
CAUSE: High Pressure Cut-Out—”CON” Check High Pressure Cut-out Switch.
REMEDY: Press Reset and clear away any obstructions to the condenser intake or
condenser discharge.
CAUSE: Defective Power Module
REMEDY: Replace Power Module
15
16
PREVENTIVE MAINTENANCE
2OACH1211 Heat Pumps are designed to last a long time and to give maximum
performance and reliability with minimum maintenance. To prolong the life of the
unit, regular maintenance must be performed as specified below:
BLOWER MOTORS
The motors on all units have permanently lubricated bearings. No oiling is
necessary
FILTERS
A clogged filter will cause the unit to operate at greatly reduced efficiencies. We
recommend that the filter be inspected on a regular basis every six weeks or less,
depending on the environment. The evaporator filter is located behind the return
air grille and can be easily removed and cleaned. The condenser filter is located on
the backside of the unit. The filters must be washed periodically as needed by
placing them in a dishwasher or soaking them in a solution of warm water and
detergent for 10 minutes. Then rinsing them clean with hot water and shaking
excess moisture from filter.
CONDENSATE PUMP
When servicing pump follow these steps;
1. Make certain that the unit is disconnected from the power source before
attempting to service or remove any component.
2. Remove pump assembly.
3. Be sure the floats move freely. Clean as necessary.
4. Remove the pump housing and check for obstructions.
5. Clean the reservoir with warm water and mild soap when mineral deposits are
visible.
6. Check the inlet and outlet piping. Clean as necessary. Be sure there are no kinks
in the lines that would restrict flow.
7. Reinstall pump assembly.
GENERAL
When necessary maintenance steps outlined above are followed, the air conditioner
will provide long and reliable service. The refrigeration and electrical circuits of the
system should only be serviced by a fully qualified service technician.
17
Condenser
Coil
Evaporator
Coil
Electronic
Controller
(Thermostat)
Display
Cable
2OACH1211 INTERIOR VIEW
Filter Drier
Evaporator
Blower / Motor
Condenser
Blower / Motor
Condensate
Tank
Reversing Valve
Control
Box
Hot Gas Valve
18
PIPING SCHEMATIC

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