Oceanic IR3030 Corner User manual

Sauna & Steam
Oceanic Ltd, Pountney Street, Wolverhampton, WV2 4HX
Phone: [phone] [email protected].uk www.oceanic-saunas.co.uk
Infrared Sauna
Assembly Manual

Sauna & Steam
Oceanic Saunas 01902 450 550 [e-mail]
2
Infrared Sauna Assembly
Table of contents
1. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5. Fix Corner Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
6. Add Door - Important: Wear goggles and gloves at all times whilst handling the door. . . . . . . . . .5
7. Add Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
8. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
9. Audio Input (AUX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
10. Bench Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
11. Fix the bench end rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
12. Fix the bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13. Back Rest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
14. Fix the back rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
15. Internal Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
16. External Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
17. Floor Matt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
18. Connection to Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
19. Keypad functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
20. Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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Infrared Sauna Assembly
1. Safety Precautions
Please read these precautions before entering the sauna. If you have any questions or concerns
ask a member of sta before using the sauna.
• Do not wire this sauna on a multi plug or multi socket extension lead.
• Read operating instructions before turning on the sauna.
• Do not cover the heaters as this could cause a re.
• Do not touch the heaters, they are very hot while the sauna is on.
• Do not use back rests as arm rests as you could touch the heater with the side of your arm.
• Elderly persons, pregnant women, or these suering heart disease, high blood pressure, diabetes or
not in good health are advised to seek medical opinion before using a sauna room.
• Do not smoke in the sauna room;
• Avoid using the sauna room immediately after strenuous exercise;
• Do not use the sauna room when under the inuence of alcohol;
• Leave the sauna room at once if you feel sleepy, sick or uncomfortable;
• Ensure there is good ventilation for the sauna room
• We do not recommend this product is used by children under 16years old unless they are supervised
by an adult
• This appliance is not intended for use by persons including children with reduced physical, sensory
or mental capabilities or lack of experience unless they have been given supervisor or instruction
concerning the use by a person responsible for their safety
• Commercial operators should post a notice of these precautions in a prominent position.

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4. Base
i. Lay out the 32 x 32mm base section as shown below with the correct 9mm spacings.
ii. Check the base drawing on the parts list supplied
iii. Check the base with a spirit level, you may need to use packers to get a level base.
iv. Use a set square or measure corner to corner with a tape measure to ensure the base is square.
v. To make the following stages easier we recommend that you x the base to the oor, this is
completely optional and is not required for the structural integrity of the cabin.
2. General
Important Notice: Unless you ordered a “low height wiring kit” it is not possible to install our Infra-
Red Sauna Cabins with a height lower than 2200mm as the wiring is all done above the sauna.
Before you begin the assembly work we recommended that you read through these instructions
completely in order to familiarise yourself with the procedure.
Each model of sauna has it’s own dedicated parts list, make sure you locate this before continuing.
This sauna cabin is for indoor use only.
Infrared Saunas can be erected onto a level oor that can be vinyl, ceramic, concrete, or wood, but
preferably not carpet.
3. Requirements
You will require the following items:-
i. The easiest and fastest way to trim this cabin is to use a brad nailer, electric, gas or air all are ok.
The brads we supply are straight 18 gauge 25mm and 40mm length. If you don’t have a nailer
you can pilot & screw or break the individual brads o the strips and use a hammer.
ii. A powered drill/screw driver with drill bits, PH2 and PZ2 driver bits
iii. 4mm drill and countersink tool
iv. Spirit level
v. Hammer
vi. Hand Saw or an electric mitre or cross cut saw is advised for cutting trim to give a professional
nish.
vii. Sand Paper
viii.Window packers or alternatively make some using cross cut saw from spare timber.
ix. Optional: - if it is possible to x the unit to the oor you will need a hammer drill and raw plugs

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5. Fix Corner Panels
i. Find the oor plan in the parts list for the cabin you are building, this will indicate where each
panel needs to go.
i. Start by xing the corners together, pre drill 4 holes using a 4mm counter sink & drill.
ii. Fix using the 80mm screws provided
6. Add Door - Important: Wear goggles and gloves at all times whilst handling the door.
i. The door is the same size as the full sizes panels so it can be moved around in most cabins. We will show
the dierent ways to join the door with the panels in the following points.
ii. If you are working alone we advise that you remove the glass from the hinges and set to one side.
iii. To install the door as shown in the 2D image below (on the corner against the end of the side panel).
Firstly with 30mm screws evenly x the 4 at brackets down to the inside edge (30mm side) of the
door frame (hinge or handle side just rotate the frame 180o). Then x to the end of the side panel using
30mm screws. (see page 19 for trimming edge of panel and magnetic catch info)

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iv. To x the door in between two panels or to the inside face of a side panel (as the 2D drawings below).
vi. If you want you can x the other front panel to the door now or later when xing the roof.
v. Pilot and counter sink 4 holes and use
50mm screws to x into the panel adjacent.

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Infrared Sauna Assembly
7. Add Roof
i. If you are installing the cabin with a restricted height (less than 2200mm) and have purchased
the “Low Height Kit” you will be supplied with an additional guide for xing the roof.
ii. If you have a height of 2200mm or above please use the following steps.
iii. Start with the back roof panel, start from the corners to square up the wall panels, pilot and
counter sink holes and use 60mm screws, don’t screw near the cable holes.
iv. Fix the roof panels to each other in the centres check they are ush on the inside face.
v. When you x above the door use 50mm screws so they don’t stick through top of the frame or
countersink and screw from underneath.
vi. If you levelled and squared the base properly
the door should open perfectly at this stage. If it
doesn’t you may need to pack the base up, use
a spirit level to make things easier.
vii. Fix the other side of the door if you haven’t
already done this at the previous stage.

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8. Wiring
8.1. Keypad and Temperature Sensor
i. Do not turn any power on until the cabin
has been fully installed.
ii. Refer to the parts list for a wiring
schematic.
iii. Sit the control box on the roof in the
iv. Then pull out of the hole
on the inside.
v. To mount the heaters x
2 x 30mm the 2x 30mm
screws into the two
indicated holes. Leave
them protruding slightly so
you can hang the heaters
o them, similar to how
you would t a picture
frame or clock.
specied position.
iv. The temperature sensor and keypad will already be tted onto there panels, route these across
the roof, through the channels made in the frame to the control box connections and plug them
in.
8.2. Wall Heaters
i. For the heaters use the correct length of cable as shown on the schematic.
ii. Plug the one end into the control as shown below.
iii. Then route the other end down from the roof into the walls panels.

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Infrared Sauna Assembly
vi. Plug the heater wire in.
vii. Then mount the heater onto
the wall. (Don’t remove grill)
viii.Fix at the bottom with 2 x
30mm screws.
8.3. Under Bench Heaters
i. Pilot drill and screw 2 x 30mm
screws at 700mm centres approx
200- 300mm from the oor, but
most importantly 40mm to the left
o the centre of the wire hole.
ii. Hang the heater onto the screws.

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8.4. Lighting
i. Assemble the spot light(s) as shown and t into the ceiling hole(s).
ii. Install either standard or colour changing bulb(s) if supplied
iii. If you ordered the deluxe specication you will be supplied with a remote control to control the
lights, you can choose between many dierent colours, there is also a fade mode.
iii. Secure at the bottom with 1 x 30mm
screw.
iv. Finally Plug the pre wired light cable into the socket on the control box labelled“Light”
Note: It is possible to switch a second lighting circuit separately using the chromo input. This would
be useful if you wanted the option of both white and coloured lighting. Oceanic provides one pre
wired cable as standard.

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8.5. Speakers
i. Simply plug the speaker wires into the control box, route the cables across the roof and onto the small
and large connectors on the top of the speakers.
9. Audio Input (AUX)
i. The AUX input allows you to connect
any device that has a 3.5mm jack
output, for example an MP3 player,
smart phone or stereo. You could even
buy a portable bluetooth receiver so you
can connect wirelessly and play music
from you phone without the AUX cable
or MP3 Holder.
ii. To install the MP3 Holder use 2 x
40mm screws at the bottom, do not
overtighten as this will split the wood,
use a hand screw driver for the last few
rotations if you don’t have accurate
speed control of the drill. (Do not screw
in the centre of panels as this could go
through a wire)
iii. Drill diagonally with a 10mm bit at the
top of the panel above the MP3 Holder.

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Infrared Sauna Assembly
10. Bench Assembly
Important Safety Information.
The benches may have to support the body weight of several bathers. It is important that
they are correctly assembled; the holes for all screws must be predrilled to prevent the timber
splitting. To tighten the screws use a hand held screwdriver or an electrically operated one with
a torque setting that allows the screw to be fully tightened but not to spin as spinning reduces
the holding power of the screw.
Note the use of a good quality PVA adhesive (not supplied) will improve the durability of the
benches.
Maximum loadings;
Up to 1200 mm no centre support 2 x 12.5 stone people
Up to 1800 mm with 1 extra support 3 x 12.5 stones people
Before commencing the construction of the benches nd the specication sheet for the sauna
you are building. This will give detail of the correct quantities and positions of timbers and
xings.
i. Screw the supporting frame together using the 4 large brackets and 20mm screws.
iv. There is a channel cut out of the back of
the trim to hide the cable, pin the trim into
place, make sure you don’t x this trim
anywhere near the centre of panel as you
could pin into a cable.

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Infrared Sauna Assembly
work bench
scrap timber
scrap timbersquare corner bench slat 19mm corner
mould spacer
ii. Lay the 5 or 6 bench slats face down on a work bench, use two pieces of scrap timber along the
edges of your bench to create a square corner to work o. Use small pieces of corner mould as
19mm spaces.
iii. Lay the supporting frame onto the slats, use spacers along the two edges to give a 19mm
overhang each side.
under frame 19mm corner
mould spacer
19mm corner
mould spacer

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iv. Add the cross members, two are positioned 100mm from the ends, the third is centred, a dimension
for A can be found on your parts list.
v. Evenly space out the 14 L brackets and x using 20mm screws.

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vi. Use the 30mm screws provided to x down through the cross members into the slats.
vii. If your parts list shows you have a bench leg, add this now as shown. Use 6x 40mm Screws.

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11. Fix the bench end rails.
i. Fix the 69 x 19mm bench support rail so the top is at 481mm from the oor. Use 4 x 50mm
screws.
ii. Fit the two support legs using a brad nailer as shown, this can alternatively be done using a
countersink and 30mm screws.
12. Fix the bench
i. Pre dill with countersink, then x 2 x 50mm screws through the under frame of the each end
of the bench as shown. The bench is sat forwards as shown so there is a gap at the back of the
bench, this will be covered by the heater guard later.

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13. Back Rest Assembly
i. Refer to the parts list for specic detailed information on the back rest.
i. Layout the back rest frame as to the drawing in the parts list.
ii. Pre drill the top rail with countersink tool.
iii. Screw the top rail onto the uprights.
ii. If there is an L bench in the sauna you are assembling joint as shown using 2 x 60mm screws.
Make sure to pilot and countersink to prevent splitting.

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14. Fix the back rest
Pre drill with countersink through the end uprights at the top and bottom, then x the back rest
using 4 x 40mm screws so the bottom is level with the bench.
iv. Pin the slats onto the edge of the uprights using two pins at each joint.

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15. Internal Trim
15.2. Corner Uprights
Measure, cut to size and x four of 19x19 corner
mould and x with 32mm brads into the corners of
the room as shown.
15.1. Cornice
Measure, cut to size and x the 19 x 19 corner
mould and x to into place using a brad nailer
and 32mm brads provided. (If you have already
tted the cornice from the roof stage please
continue to the next step. ) Important: Do not pin
near cables, ie the centre of each heater panel.
15.3. Door
i. If you have installed the door on the end face of a side panel then you will need to remove the
standard magnetic catch and t the piece of timber below shown in blue which has a magnetic
catch installed half way down. This timber part is supplied with every door. Make sure the curved
edge is towards the back so you have a ush nish across the front, pin in place with 25 or 35mm
brad nails. You can then trim the other edge using 32x9 overlap.
Magnetic catch
Counter Plate

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16. External Trim
16.1. Horizontal top facia
Fix the 65 x 9mm facia with 32mm brads provided, the front facia has been machined with curves on
the ends so you don’t need to mitre you can just butt the other square edge trim upto it.
15.4. Overlap
Use 32x9mm overlap across the joints
between each panel as shown below using
25mm brad nails.
15.5. Internal Skirt
Measure, cut to size and x the 45 x 9mm skirting
around the internal edges of the sauna using 25mm
brad nails.