Odyssey PC310 User manual

20-Hour 10-Hour 8-Hour 5-Hour 2-Hour 1-Hour 30-Min.
5.43 3.39 3.98 5.9 8.9
PC310 310 100 (138.0) (86.0) (101.0) (2.7) (1.0) 455A 8 7 7.6 7.2 6.5 6 5.4
6.70 3.90 6.125 12.0 40
PC535 535 200 (170.2) (99.1) (155.6) (5.4) (4.5) 1000A 14.8 13 14 13 12 11 10
7.00 3.37 5.17 12.6 50
PC545 545 185 (177.8) (85.6) (131.3) (5.7) (5.6) 1200A 14 12 13 13 11 10 9
6.70 3.90 6.89 13.2 40
PC625 625 265 (170.2) (99.1) (175.0) (6.0) (4.5) 1800A 18 17 17 16 15 14 12
7.27 3.11 6.67 15.4 50
PC680 680 220 (184.7) (79.0) (169.4) (7.0) (5.6) 1800A 17 16 16 15 14 13 12
6.64 7.05 5.04 26.0 60
PC925 925 380 (168.6) (179.0) (128.0) (11.8) (6.8) 2400A 28 27 26 25 23 22 20
7.87 6.66 6.80 38.2 60
PC1200 1200 550 (199.9) (169.1) (172.7) (17.4) (6.8) 2600A 44 40 40 39 35 32 28
13.02 6.62 6.93 60.9 60
PC1700 1700 875 (330.7) (168.2) (176.0) (27.6) (6.8) 3500A 68 65 64 62 58 54 48
13.00 6.80 9.40 75.0 150-200
PC2150 2150 1090 (330.2) (172.7) (238.8) (34.1) (16.9-22.6) 5000A 100 92 90 85 80 73 60
100
(11.0)
11.26 10.59 8.19 86.0 For 3/8"
PC2250 2250 1225 (286.0) (269.0) (208.0) (39.0) Stud only 5000A 126 114 110 103 90 80 69
Constant voltage portable charger parameters:
(A) Standby, per 12V battery 13.5-13.8V no current limit required
(B) Cyclic, per 12V battery (16-hour recharge) 14.4-14.8V no current limit required
Typical deep-cycle life at 25°C/77°F at a 5-hour rate 400 cycles at 80% DOD
Typical service life at 25°C/77°F Medium to heavy duty usage - 5+ years
Light duty usage - 5-8+ years
Design characteristics
Pulse Hot
Cranking
Width Height Weight
Model (mm) (mm) (kg)
Battery type Sealed dry cell valve regulated lead acid (VRLA) gas recombination technology
Plate Design High purity lead/tin grid, starved electrolyte
Electrolyte/specific gravity Sulfuric acid: 1.310 ±0.005 at 25°C/77°F, fully charged
Safety Vent Self-resealing Bunsen valve per cell
A
Nominal Constant Current Capacity to 1.67Vpc @ 25°C/77°F:
Torque Spec. Internal Short
mps Length In-lbs Resistance Circuit
(5 Sec) CCA (mm) (Nm Max) (m ) Current
27.1
8
10
7 7 5
4.5
3.5
2.2
2.1
Congratulations! You’ve just purchased the battery of the future!
®
Please read these instructions before installing your ODYSSEY .
INSTALLATION:
Your ODYSSEY is normally ready to install right out of the box! Measure the battery
voltage; if it is 12.65 volts or greater, install; if less, then refer to the charging section.
NOTE: This is a valve regulated sealed battery and never needs to have
water or electrolyte (acid) added. Warranty will be void if opened!
-EXPOSING BATTERY TO GASOLINE OR DIESEL FUEL
-REMOVING THE LABELED COVER
-REMOVING OR DESTROYING THE BATTERY’S DATE CODE
ANY OF THE FOLLOWING WILL VOID YOUR
WARRANTY:
1. Using proper procedures as recommended by the manufacturer, carefully
disconnect the cables from your old battery and remove it from the vehicle.
Return the spent battery to the dealer for proper recycling.
2. Inspect existing battery cables for corrosion, acid damage or insulation
deterioration. Replace if deterioration is present.
3. Position your ODYSSEY in the battery holder and fasten firmly to the
vehicle.
4. Connect the positive cable from your ignition to the Positive (+) terminal.
5. Connect the negative cable from your engine or chassis to the Negative (-)
terminal.
6. Torque the bolt, screw or nut per the specification noted in table. If you’re
using the Accessory Bolt (C), hold the Brass Post (A) with vise grips and counter
torque. Do the same with GM automotive battery cable installation.
DO NOT SHORT CIRCUIT YOUR ODYSSEY’S TERMINALS! Remove any
metallic items such as watches, bracelets and other personal jewelry to ensure safe
installation.
Keep your receipt. Receipt is required for longest Warranty Protection.
For your
convenience,
this space is
provided for
attaching
your original
receipt.
WARRANTY: FULL 2-YEAR & 3-YEAR REPLACEMENT
ODYSSEY Batteries of EnerSys Energy Products Inc. (seller), warrants its batteries to be
free of defects in material and workmanship.
ODYSSEY CONVENTIONAL
GENERAL PROVISIONS
This warranty is effective for 2 years in
powersports applications and 3 years in automotive/commercial/industrial applications from
the date of purchase with original receipt; 2 and 3 years respectively from manufacturer's
shipping date if no original receipt is available; or within 400 cycles to 80% depth of discharge,
whichever occurs first. Within the warranty period, the battery will be replaced free of charge
if adjustment is necessary due to defect in material or workmanship (not merely discharged).
Simply return the battery to any authorized ODYSSEYdealer with the original receipt for a
replacement. This warranty may vary from country to country; contact your appropriate sales
region for confirmation.
A. Seller has no obligation under the limited warranty set forth above in the event the battery
is damaged or destroyed as a result of:
Willful abuse or neglect or if the top decorative cover has been removed.
Natural forces such as wind, lightning, hail; damage due to fire, collision, explosion, vandalism,
theft, penetration, or opening of the battery case in any manner.
Overcharging, undercharging, charging or installing in reverse polarity, improper maintenance,
allowing the battery to be deeply discharged via a parasitic load or mishandling of the battery
such as but not limited to using the terminals for lifting or carrying the battery.
Failure to properly install the battery or lack of metal jacket for high temperature or vibration
applications.
Normal deterioration in the electrical qualities or the acceleration of such deterioration due to
conditions that accelerate such deterioration.
If the battery is used for any application that requires higher cranking power or a greater reserve
rating than the battery is designed to deliver or the battery capacity is less than the battery
capacity specified by the vehicle manufacturer or the battery is otherwise used in applications
for which it was not designed.
B. To obtain warranty service:
1. Return battery to any authorized ODYSSEY wholesaler or dealer.
2. If the battery is determined to be defective for material or workmanship under terms of the
warranty, it will be replaced.
THIS LIMITED WARRANTY IS IN LIEU OF, AND SELLER DISCLAIMS AND EXCLUDES, ALL
OTHER WARRANTIES, STATUTORY, EXPRESS OR IMPLIED, INCLUDING, WITHOUT
LIMITATION,ANY WARRANTY OF MERCHANTABILITYOR FITNESS FOR A PARTICULAR
PURPOSE THAT WOULD OTHERWISE BE IN EFFECT FOR LONGERTHAN THE
EFFECTIVE WARRANTY PERIOD. SELLER'S EXCLUSIVE LIABILITY FOR BREACH OF
WARRANTY SHALL BE TO REPLACE THE BATTERY WITHIN THE EFFECTIVE WARRANTY
PERIOD. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY LOSS OR DAMAGES OFANY
OTHER KIND, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL, EXEMPLARY, SPECIAL
OR OTHERWISE NOR SHALL SELLER BE LIABLE FOR ANY REMOVAL OR INSTALLATION
EXPENSE, OR THE LOSS OF TIME OR PROFITS.
Some countries and/or states do not allow limitations on how long an implied warranty lasts or
the exclusion or the limitation of incidental or consequential damages, so the above limitations
may not apply to you. This warranty gives you specific legal rights which may vary from country
to country and/or state to state.
B
A. Bolt
B. Washer
C. Battery
A. Brass Post
B. Helicoil Insert
C. Accessory Bolt
3/8“ Course Thread
(not included)
D. Battery
A
C
A
B
C
D
A
DIN
TERMINAL 3/8”-16 UNC
THREAD
B
A. 18.2 mm/0.716” MAX
B. 24.5 mm/0.964” MAX
W
M6 x 1
THREAD
3/8-16 UNC
THREAD
0.74”
0.61”
NTS
PC625 PC2150
SAE
Terminals
PC2250
All
Other
Models
NOTE: PC535 Bolt installation
is in horizontal orientation.

Voltmeter Reading
ODYSSEY Char
Model
PC310
PC535
PC545 2 hours 45 minutes
PC625 2 hours 1 hour
PC680 2 hours 1 hour
PC925 2 1/2 hours 1 1/4 hours
PC1200 4 hours 2 hours
PC1700 7 hours 3 1/2 hours
PC2150 9 hours 4.5 hours
PC2250 12 hours 6 hours
ge time for 100% discharged battery (11.5 volts)
10-amp charger 20-amp charger
48 minutes 24 minutes
1 1/2 hours 45 minutes
MAINTENANCE
is very different from standard liquid-acid batteries that are openly
vented.
ODYSSEY
ODYSSEY is and operates as a sealed battery, recycling all gases
internally. There is no corrosion of the positive terminal or corrosion to the
surrounding area. ODYSSEY is shipped fully charged from the factory, but prior
to installation, check the battery’s voltage to see if it is 12.65 volts or greater. If
not, recharge it using the procedure below.
CHARGING
WINTER STORAGE
ODYSSEY does not lose its charged energy during cold storage temperatures,
so there is no need to trickle or float charge during winter months. To store off-
season, measure the battery voltage to make sure it is fully charged, 12.84 volts
or greater; recharge if necessary. Disconnect the negative battery cable to
prevent any applied electrical load during storage. ODYSSEY cannot freeze
down to -40°C or -40°F so it can be left in the vehicle. It can be stored for 2
years or more below 77°F.
Never attempt to remove the top decal cover, as it will cause the
battery to fail.
State of Charge
12.84 Volts
12.50 Volts
11.88 Volts
12.18 Volts
100%
75%
25%
50%
Always properly recycle your lead acid battery by returning to an
authorized recycling center or automotive dealer.
NEVER PLACE USED BATTERIES IN YOUR REGULAR TRASH!
PbPb
Owner’s Manual
To get maximum life and performance from your new ODYSSEY battery, please follow the instructions provided inside this pamphlet.
The information in this publication is accurate as of its publication date. Specifications are
subject to change without notice.
©2005 EnerSys, all rights reserved
®® ®
Manufacturers of CYCLON , GENESIS , SBS and ODYSSEY batteries.
The state of charge in an ODYSSEY battery can be determined from the
following chart:
Powersport Vehicles - have limited charging systems. To get long life from the
ODYSSEY battery, it is important that the battery is kept near full charge,
approximately 12.8 volts. If there are electrical loads during storage, then the
negative battery cable should be disconnected or a independent float charger
used. Low power 2.0 amp chargers for storage charge will keep a fully charged
battery fully charged but cannot recharge if ODYSSEY becomes discharged.
Racing Vehicles using total loss (no alternator) - standard automotive type
chargers are not designed to return 105-108% of the energy removed. They
normally boost charge to 80-95% and expect the alternator to complete the
charge. Special chargers as listed on www.odysseyfactory.com under
“Approved Chargers” specifically designed for ODYSSEY are required for
routine deep discharge applications. They provide the 105-108% recharge
and then switch to storage charge.
If a standard automotive charger is used to boost charge a discharged battery
because of an accessory left on, it is important to make sure the charging
voltage does not exceed 15 volts during charge. A hand held voltmeter can
be used to monitor this periodically. The following chart provides recharge
times under this type of boost charging to an 80-95% recharge and then allows
the vehicle charging system to complete the charge.
To fully charge a PC2150, 20 amps minimum constant voltage is
required with charger voltage within the range of 14.1 V to 14.7V.
It is imperative not to exceed15.0V as this will cause the pressure valves
to open and out-gas hydrogen, oxygen and water from inside the battery.
This will shorten the life of the battery and cause premature failure. Some
portable chargers exceed 15.0V, especially two-wheel garage chargers,
so charging voltages should be verified by measuring the charging voltage
during the time when the charging amperage is reducing from full output.
The deep cycle charging voltage must be within 14.1V minimum to 14.7V
maximum.
2602-0232, Rev. 1; Artwork 2602-0233, Rev. 8; February, 2005
Regional Sales
EnerSys Energy Products Inc. EnerSys Limited Enersys Australia Pty Ltd
617 North Ridgeview Drive Rake Lane 12 Jellico Drive
Warrensburg, MO 64093-9301 Clifton Junction Scoresby, Melbourne,
Tel: [phone] Manchester M27 8LR UK Victoria, Australia 3179
Fax: [phone] Tel: [phone] Tel: [phone]
Fax: [phone] Fax: [phone]
Email:
[email protected]
Odyssey product manufactured at the following locations:
EnerSys Energy Products Inc. EnerSys Limited
617 North Ridgeview Drive Stephenson Street
Warrensburg, MO 64093-9301 Newport, Gwent NP19 4XJ
South Wales, UK
For information visit us on the web at www.odysseyfactory.com or www.enersys.com