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OEM Tools 80058 Service manual

UNPACKING
After unpacking the Bench Grinder, inspect it carefully for
any damage that may have occurred during transit. Check
for any loose, missing or damaged parts. If any damage
is observed, a shipping damage claim must be filed with
the carrier. DO NOT use the OEMTOOLS™Bench Grinder if
broken, bent, cracked or damaged parts (including labels)
are noted. Any Bench Grinder that appears damaged in
any way, operates abnormally or is missing parts, should
be removed from service immediately. If you suspect the
Bench Grinder was subjected to shock load (a load that
was dropped suddenly, unexpectedly, etc.), immediately
discontinue use until it has been checked by a factory
authorized service center.
Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself
and others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in
personal injury and/or damage to product or property. Please retain instructions for future reference.
Operating Instructions and Parts Manual 80058
FOR CUSTOMER SERVICE
Technical Question?
CALL 1-866-458-2472
[email protected]
6" BENCH GRINDER WITH LAMP
Thank you very much for choosing an OEMTOOLS™Product!
For future reference, please register your new tool at www.oem-tools.com and complete the owner’s record below:
Model: _______________ Purchase Date: ___________
Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product
before you begin using it. This product is designed for certain applications only. OEMTOOLS™cannot be responsible for issues arising
from modification. We strongly recommend this product is not modified and/or used for any application other than that for which it was
designed. If you have any questions relative to a particular application, DO NOT use the product until you have first contacted customer
service to determine if it can or should be performed on the product.
WARNING: This product can expose you to chemicals, including lead, which are known to the State of California to cause cancer and birth
defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov.
The following safety information is provided as a guideline to help you operate your Bench Grinder under the safest possible conditions. Any tool
or piece of equipment can be potentially dangerous to use when safety or safe handling instructions are not known or not followed. The following
safety instructions are to provide the user with the information necessary for safe use and operation. Please read and retain these instructions for
the continued safe use of your tool. Failure to follow instructions listed below may result in serious injury. In addition, make sure that anyone that
uses the equipment understands and follows these safety instructions as well.
WARNING
EXPLANATION OF SAFETY SIGNAL WORDS
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may
result in property damage.
NOTES: Provide clarity and helpful information.
1
11/18
2018 OEMTOOLS™
2
Operating Instructions and Parts Manual 80058
11/18
2018 OEMTOOLS™
6" BENCH GRINDER WITH LAMP
IMPORTANT INSTRUCTIONS
AND SAFETY RULES
1. Know your tool. Read this manual carefully. Learn the tool’s
applications and limitations, as well as potential hazards specific to it.
2. Ground all tools. If the tool is equipped with a three-pin plug, it should
be plugged into a three-pin electrical outlet. Never remove the ground
pin. DO NOT modify the plug provided. If it will not fit in the outlet, have
the proper outlet installed by a qualified electrician. Failure to properly
ground unit could result in severe electrical shock and/or death. Always try
to avoid body contact with grounded surfaces, such as radiators, cooking
ranges and any other fixed appliance with metal surfaces.
3. DO NOT abuse the electrical cord. Never use the cord to carry tools
or pull the plug from an outlet. Keep the cord away from heat, sharp
edges or moving parts. Always check the extension cords for damage
before use. Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
4. Keep work area clean and well lit. Cluttered or dark work areas invite
accidents.
5. Keep children away. All children should be kept away from the work
area. Never let a child handle a tool without strict adult supervision.
6. DO NOT operate this tool if under the influence of alcohol or drugs.
Read warning labels on prescriptions to determine if your judgment or
reflexes are impaired while taking drugs. If there is any doubt, do not
attempt to operate.
7. Use safety equipment. Eye protection should be worn at all times when
operating this tool. Use ANSI approved safety glasses. Everyday eye-
glasses are NOT safety glasses. Dust mask, non-skid safety shoes, hard
hat, or hearing protection should be used in appropriate conditions.
8. Wear proper apparel. Loose clothing, gloves, neck-ties, rings,
bracelets, or other jewelry may present a potential hazard when
operating this tool. Keep all apparel clear of the tool.
9. Don’t overreach. Keep proper footing and balance at all times when
operating this tool.
10. Always disconnect the tool from the power source before making
any adjustments, storing, servicing, or changing accessories. Such
preventative safety measures reduces the risk of starting the tool
accidentally.
11. DO NOT use the tool if the switch does not turn it on and off. Any tool that
cannot be controlled with the switch is dangerous and must be repaired.
12. Check for damage. Check your tool regularly. If part of the tool is
damaged, it should be carefully inspected to make sure that it can
perform its intended function correctly. If in doubt, the part should be
repaired. Refer all servicing to a qualified technician. Consult your
dealer for advice.
13. Keep away from flammables. DO NOT attempt to operate this tool
near flammable materials or combustibles. Failure to comply may
cause serious injury or death.
14. Store idle tools out of the reach of children and untrained persons.
Tools may be dangerous in the hands of untrained users.
15. Always remain alert when the grinder is in use. Not paying attention to
what you are doing may lead to serious injury.
16. Use only accessories or attachments that are recommended by the
manufacturer for your model. Accessories that may be suitable for one
tool may become hazardous when used with another tool. Use of non-
recommended accessories may result in injury or damage to the tool.
GENERAL POWER TOOL SAFETY
1. DO NOT expose your power tool to wet or damp conditions and NEVER
use in rain. Regularly check the power cord of your tool and any
extension cord that you are using for damage.
2. DO NOT carry or pull the machine with the power cord. Ensure the
cord is clear from hot surfaces, oil or sharp objects.
3. Before plugging your power tool into the power outlet, make sure the
power tool is in the OFF position.
4. Check that wrenches or adjusting keys have been removed. Any
wrench or key left attached to a moving part can result in injury.
5. Keep your power tool clean and well serviced at all times.
6. Always use the correct tool for the job and never force the tool to work
harder than it is designed.
7. Never use your power tool with broken parts such as switches, guide
fences or leg stands.
8. Only have your power tool serviced by a qualified repair agent using
the manufacturer’s recommended parts.
9. DO NOT force the material being cut.
10. Never stand on a tool.
11. Never leave a tool running unattended.
12. Use the proper extension cord.
13. Avoid prolonged exposure to vibration.
WARNING
1. Only use qualified repair agents to service this power tool.
2. Only use qualified electrician to repair any damaged wiring.
3. NEVER remove the grounding prong from the power cord or extension
cord.
SPECIFIC SAFETY INSTRUCTIONS FOR GRINDERS
1. Always use guards and eye shields when grinding. Always keep
guard in place.
2. Use only grinding wheels having a maximum operating speed at least
as high as the “no load RPM” marked on the tool’s nameplate. Use
only grinding wheels suitable for the speed of the grinder.
3. Use only flanges furnished with the grinder.
4. Adjust distance between wheel and work rest to maintain to 1/8” or
less separation as the diameter of the wheel decreases with use.
5. Before using inspect recommended accessory for cracks or flaws. If
such a crack or flaw is evident, discard the accessory. DO NOT USE A
GRINDING WHEEL THAT IS CRACKED OR FLAWED IN ANY WAY.
6. When starting the tool, let it run for one minute. Never start the tool
with a person in line with the wheel. This includes the operator.
7. DO NOT grind on the sides of grinding wheels unless they are
specifically designed for that purpose.
8. DO NOT overtighten the hex nut. This may crack the grinding wheel.
9. Clean the cavity around the grinding wheel periodically.
WARNING: ALWAYS use safety glasses. Everyday glasses are NOT
safety glasses. Also use face or dust mask if cutting operation is dusty.
ALWAYS WEAR CERTIFIED SAFETY Equipment.
ANSI Z887.1 eye protection (CAN/CSA Z94.3)
ANSI S12.6 (S319) hearing protection
NIOSH/OSHA/MSHA respiratory protection
WARNING: Some dust created by power sanding, sawing. Grinding,
drilling and other construction activities contains chemicals known to the
state of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
1. Lead from lead-based paints.
2. Crystalline silica from bricks and cement and other masonry
products.
3. Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies depending on how often you do this
type of work. To reduce your exposure to these chemicals work in a well
ventilated area and work with approved safety equipment such as those dust
masks that are specifically designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling and other construction activities. Wear protective clothing and
wash exposed areas with soap and water. Allowing dust to get into
your mouth, eyes or lay on the skin may promote absorption of harmful
chemicals.
WARNING: Use of this tool can generate and/or disperse dust which
may cause serious and permanent respiratory or other injury. Always use
NIOSH/OSHA approved respiratory protection appropriate for the dust
exposure. Direct particles away from face and body.
3
Operating Instructions and Parts Manual 80058
11/18
2018 OEMTOOLS™
6" BENCH GRINDER WITH LAMP
WARNING: Always wear proper personal hearing protection that
conforms to ANSI S12.6 (S319) during use. Under some conditions and
duration of use, noise from this product may contribute to hearing loss.
GROUND TOOLS (ELECTRICAL POWERED CONNECTIONS)
Only use qualified repair agents to service this power tool. Only use
qualified electrician to repair any damaged wiring.
NEVER remove the grounding prong from the power tool or extension
cord. This product must be grounded. In the event of a malfunction or
breakdown, grounding provides a path of least resistance for electric
current to reduce the risk of electric shock. This product is equipped
with an electric cord having an equipment-grounding conductor and a
grounding plug. The plug must be plugged into a matching outlet that is
properly installed and grounded in accordance with all local codes and
ordinances. DO NOT modify the plug provided. If it will not fit the outlet,
have the proper outlet installed by a qualified electrician. Check with a
qualified electrician or service personnel if the grounding instructions are
not completely understood, or if in doubt as to whether the product is
properly grounded.
Repair or replace a damaged or worn cord immediately. This product is
for use on a nominal 120V circuit and has a grounding plug. Only connect
the product to an outlet having the same configuration as the plug. DO
NOT use an adapter with this product.
EXTENSION CORDS
When using this tool at a considerable distance from the power source, a
conductor, grounding-type extension cord of adequate size must be used for
safety and to prevent loss of power and over-heating. For a 120 Volt tool, the
minimum size of the wires in any extension cord up to 75' long must be 18
gauge (American Wire Gauge). If the total extension cord length is from 75' to
100', 16 gauge wire is required throughout the tension.
NOTE: The 16 gauge wire is heavier than the 18 gauge and will carry
current for a longer distance without a voltage drop.
Use only 3 wire extension cords which have 3 prong grounding type plugs
and 3 hole receptacles which accept the tool’s plug. Replace or repair
damaged or worn cord immediately.
PURPOSE
The OEMTOOLS™6" Bench Grinder is used for hand grinding operations
such as sharpening chisels or screwdrivers, grinding drills, removing
excess metal from work pieces and smoothing metal surfaces. It
features ball bearing construction for smooth operation, adjustable and
shatterproof eye shields, spark breakers, tool rests and removable wheel
guards. It has a goose neck lamp to illuminate the work area.
SPECIFICATIONS:
Power: 120V
Motor: 1/3 HP
No-Load Speed: 3,400 RPM
Weight: 22 Lbs.
Tool Rests: Adjust to 45 or 90 Degree Positions
6" Wheels: Coarse 36 and Medium 60
ASSEMBLY
TOOL RESTS
Attach the left and right tool rests with the (4) 5/8" bolts and large
washers. Adjust the rests for a distance of 1/16" from the surface of the
grinding wheel.
SPARK BREAKERS
Attach the spark breakers with the (2) 5/16" bolts and medium washers.
Adjust the spark breaker for a distance of 1/16" from the surface of the
grinding wheel. Spark breakers should be installed perpendicular to the
grinding wheel. If these are not installed properly, it is an OSHA violation.
EYE SHIELDS
Select one of the eye shields. Put its clamp into one of the other spark
breaker brackets. Adjust the eye shield to be located in the middle of the
wheel to protect the operator from sparks.
FINAL ASSEMBLY
Fasten the Grinder to the workbench, stand or cabinet. Two holes are
provided in the base of the Bench Grinder to attach the grinder securely
and prevent it from moving during operation.
OPERATION
A Bench Grinder is designed for hand grinding operations such as
sharpening chisels or screwdrivers, grinding drills, removing excess
metal from work and smoothing metal surfaces. A medium grain
abrasive grinding wheel is suitable for rough grinding where a
considerable amount of metal has to be removed or where a smooth
finish is not important. For sharpening tools or grinding to close limits
of size, a fine grain wheel should be used as it removes metal slower
and gives the work a smooth finish.
1. Adjust the eye shield.
2. Check for a 1/16" clearance between the tool rests and the grinding
wheels and between the spark breakers and the grinding wheels.
Adjust as needed. Always keep the tool rest adjusted so that it just
clears the wheel and is at the same level or just below the center line
of the wheel to prevent accidental jamming of the work between the
tool rest and the wheel.
3. Turn the Bench Grinder on and let it come up to speed.
CAUTION:When starting the Bench Grinder, turn it on and stand to
one side until it has come up to speed. There is always the possibility that
a piece from a damaged grinding wheel may be thrown off when coming
to full speed.
1. When grinding, always keep the work moving across the face of
the wheel. Grinding against the same spot on the wheel will cause
grooves to be worn into the face of the wheel. For grinding large or
odd shaped work pieces, the tool rests can be removed if needed.
2. When it is necessary to reshape the grinding wheels, use the proper
tools. After re-shaping, adjust the tool rests and spark breakers as
needed to maintain the 1/16" clearance from the wheel.
CHANGING THE GRINDING WHEEL
1. Unplug the bench grinder.
2. Remove the outer wheel guard cover screws and the wheel
guard cover.
3. Hold the opposite wheel firmly. Remove the nut and flange.
NOTE Turn the spindle nut on the right hand side counterclockwise to
loosen. Turn the spindle nut on the left hand side clockwise to loosen.
4. Remove the old wheel and replace it with the new one.
5. Assemble the flange and nut onto the spindle. Tighten the spindle
nut just enough to hold the wheel firmly. If the nut is tightened too
much, the wheel may be damaged.
6. Attach the wheel guard cover.
7. Turn the grinder on and let it come up to speed and idle for
one minute.
BENCH MOUNTING
Mounting the grinder on a bench is strongly recommended in order to prevent
movement of the grinder when pressure is applied against a wheel.
1. Slide rubber feet on both sides and in the middle of the grinder base.
2. Drill 2 holes for 1/4" wood screws or bolts in the bench.
3. Use 1/4" wood screws or bolts and tighten down only enough to
partially compress the rubber feet (about 1/16"). The rubber feet will
not be effective in absorbing vibration if fully compressed.
4. When using 1/4" bolts, a second nut is required to lock against the
first nut and keep the grinder from loosening during operation.
5. Never operate the grinder without the rubber feet attached to its base.
4
Operating Instructions and Parts Manual 80058
11/18
2018 OEMTOOLS™
6" BENCH GRINDER WITH LAMP
CONTACT US
3580 E. Raines Road, Suite 3, Memphis, TN 38118
Tel: 1-866-458-2472
www.oem-tools.com
OEMTOOLS™LIMITED LIFETIME WARRANTY
For as long as you own this OEMTOOLS™product, if you find any defect in material or workmanship, through normal usage, return it to the place
of purchase, or to OEMTOOLS™for repair or replacement at our discretion. In order to obtain this service, send your tool and proof of purchase,
transportation pre-paid, to OEMTOOLS™Q.A. Dept., 3580 E. Raines Road #3, Memphis, TN 38118. We will not be responsible for lost or damaged
goods during transportation; please insure your package. If our inspection verifies the defect, we will either repair or replace the product at our
election, or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then
you must bear the cost of returning the product.
OEMTOOLS™does not provide warranty for products labeled other than OEM®or OEMTOOLS™. OEMTOOLS™will not provide any warranty
for products subjected to abnormal use. Abnormal use includes, but is not limited to, abuse, accident, alteration, neglect, and unauthorized or
unreasonable use or repairs. This warranty does not cover bits, blades, files, batteries, or calibration. We recommend that you maintain your tools
and sharpen or replace blades, bits, files, and batteries as necessary. OEMTOOLS™reserves the right to make any changes in construction or design
at any time without any obligation in incorporating such changes to tools or equipment previously sold.
OEMTOOLS™makes every effort to ensure that its products meet high quality and durability standards, and warrants to the original purchaser that
this product is free from defects in materials and workmanship for the period of one year from the date of purchase. This warranty does not apply
to damage due directly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising
from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS. This warranty gives you specific legal rights, and you may also have other rights, which vary
from state to state.
Don’t forget to register your new OEMTOOLS™product at www.oem-tools.com.
NOTE:
Not all components of the Bench Grinder are replacement items, but
are illustrated as a convenient reference for location and position in the
assembly sequence.
Figure Description Qty.
1
Grinder Wheel - Coarse 1
1 Grinder Wheel - Fine 1
2 Inside and Out Wheel Guard Assembly 2
3 Eye Shield Assembly for Right and Left Side 1
4 Base 1
5 Switch 1
6 Tool Rest Assembly for Right and Left Side 1
7Lamp Assembly 1
PARTS LIST
1.
6.
2.
5.
6.
4.
3.
3.
7.
2.
PARTS DIAGRAM Spark Breaker
E176989
LISTED
34JK
MD150E
C US
UL
®

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