Olympia MILLENNIUM H User manual

MILLENNIUM H
Owner’s Manual

The Ultimate Ice Resurfacer
MILLENNIUM H

The Ultimate Ice Resurfacer
MILLENNIUM H
Welcome to the OLYMPIA Advantage
The OLYMPIA MILLENNIUM – H has been designed and built to deliver trouble free performance.
Like all mechanical equipment however, trouble free operation is based on complete and ongoing
maintenance procedures being adhered to in order to validate your Resurce Corp. warranty.
We have included a maintenance log form at the back of this manual to assist you in
maintaining a permanent record of your maintenance program. Please copy this form to provide
additional pages as needed.
The operational and maintenance procedures outline a step by step process that should be
followed precisely. A variety of safety and performance- enhancing options are available and
may be ordered on any model.
The illustrations and product information contained in this manual were current at the time
of publication. In order to continue Resurce Corp.´s development of its ice resurfacing
technology, Resurce Corp. reserves the right to change designs, models and specications
without notice and without liability for such changes. Resuce Corp. will not be liable for any
errors or omissions in this manual.
The components in your OLYMPIA ice resurfacing machine are warranted against defects in
material and workmanship by Resurce Corp., for two full years from the date of delivery.
The terms of Resurce Corp.’s limited warranty are outlined in the warranty letter that
accompanies your product, a copy of which is attached as an Appendix to this manual.
For continued safe, economic operation and to validate the Resurce Corp. warranty, the
balance of your OLYMPIA ice resurfacing machine should be strictly maintained under the
guidelines outlined in this manual.
ALL WARRANTY REPAIRS MUST FIRST BE AUTHORIZED BY RESURFICE CORP. OR AN AUTHORIZED DEALER
To obtain warranty service you must rst contact us so we can determine the problem and the
most appropriate solution.
No warranty on this machine will be honoured by Resurce Corp. other than that stated in the
warranty letter.

The Ultimate Ice Resurfacer
MILLENNIUM H

The Ultimate Ice Resurfacer
MILLENNIUM H
LIMITED WARRANTY
Thank you for your recent purchase of your OLYMPIA ice resurfacing machine.
The components in your OLYMPIA ice resurfacing machine are warranted against defects in
material and workmanship by Resurce Corp. for two full years from the date of delivery.
During the warranty period, Resurce Corp. will repair and replace, at no charge, products or
parts of products that are defective because of improper material and workmanship, under
normal use and maintenance. Transportation and labour charges to install replacement parts
are included in this warranty. Resurce Corp. will also provide a replacement machine on loan
free of charge if the machine needs to be returned to the factory for repairs.
This warranty does not cover any problem that is caused by conditions, malfunctions or damage
that does not result from defects in material and workmanship. In particular, repairs and
service adjustments that are necessary as a result of negligence, misuse, collision, alteration or
lack of reasonable and proper maintenance are not covered by this warranty. A failure to follow
all maintenance and other instructions in the Owner’s Manual may void the warranty.
No warranty on this machine will be honoured by Resurce Corp. other than stated above.
In no circumstance will Resurce Corp. be responsible or liable for any indirect, incidental,
consequential or special damages (including lost prots) of any form incurred by any
person, whether or not foreseeable, including without limitation, loss of time and revenue,
inconvenience, loss of use of the machine and any other matters not specically or expressly
covered under this warranty.
ALL WARRANTY REPAIRS MUST FIRST BE AUTHORIZED BY RESURFICE CORP.
To obtain warranty service, you must rst contact Resurce Corp. so we can determine the
problem and the most appropriate solution. All inquiries in relation to warranty service should
be directed to:

The Ultimate Ice Resurfacer
MILLENNIUM H

The Ultimate Ice Resurfacer
MILLENNIUM H
Power Train Information
Owner’s Name: .................................................................................................
Address: .................................................................................................
.................................................................................................
.................................................................................................
Serial Number: .................................................................................................
Frame Number: .................................................................................................
Type of Engine: .................................................................................................
Engine Serial Number: .........................................................................................
ECM Engine Serial Number:....................................................................................
ECM Transmission Serial Number: ..............................................................................
Wheel Drives FL: ......................................... FR: ........................................
RL: ......................................... RR: ........................................
Fuel System: ..........................................
Trans Drive: .......................................... Aux Pump:.........................................
Drive Block: .......................................... Aux Block:.........................................
Catalytic Converter Serial Number:..........................................................................

The Ultimate Ice Resurfacer
MILLENNIUM H
Table of Contents
Foreword ...................................................................................................... 1
Declaration of conformity .................................................................................. 2
1 SAFETY
1.1 Pictograms Used ........................................................................... 3
1.2 Generally Applicable Safety Instructions .............................................. 4
1.3 Proper Use.................................................................................. 6
1.4 Improper Use............................................................................... 6
1.5 Organisational Measures ................................................................. 6
1.6 Personnel Qualications.................................................................. 7
1.7 Obligations of the User ................................................................... 9
1.8 Operator’s Workplace.................................................................... 10
1.9 Safety Devices and Guards.............................................................. 10
1.10 Maintenance and Repair Regulations .................................................. 14
1.11 Fuel Safety ................................................................................ 15
1.12 Waste Disposal ............................................................................ 18
1.13 Remaining Hazards ....................................................................... 19
2 TECHNICAL DATA
2.1 Brake Systems............................................................................. 22
2.2 Hydraulic System ......................................................................... 22
2.3 Water System ............................................................................. 22
2.4 Tires ........................................................................................ 23
2.5 Conditioner................................................................................ 23
2.5.1 Blades ...................................................................................... 23
2.5.2 Conveyor System ......................................................................... 23
2.6 Materials Used ............................................................................ 24

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MILLENNIUM H
3 ON-SITE CONDITIONS
3.1 Ground Conditions ....................................................................... 25
3.2 Room Ventilation ......................................................................... 25
3.3 Water Connections ....................................................................... 25
3.4 Water Quality ............................................................................. 25
3.5 Garage Temperature ..................................................................... 26
3.6 Snow Dump ................................................................................ 26
4 DESIGN AND FUNCTION
4.1 Ice Resurfacer Design and Chassis ..................................................... 27
4.2 Snow Conveyor (Auger).................................................................. 30
4.3 Hydraulic Components................................................................... 30
5 CONTROLS
5.1 EMERGENCY Shut O Switch............................................................ 31
5.2 Top Control Panel ........................................................................ 32
5.3 Bottom Control Panel.................................................................... 34
5.4 Accelerator Foot Pedal and Parking Brake ........................................... 39
5.5 Emergency Hand Pump Operation ..................................................... 40
5.6 Controls for the Water................................................................... 42
5.6.1 Wash Water................................................................................ 42
5.6.2 Ice Making Water ......................................................................... 42
5.7 Blade Level Adjustment ................................................................. 43

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MILLENNIUM H
6 START UP OF THE OLYMPIA MILLENNIUM H
6.1 Installation of the Squeegee............................................................ 44
6.2 Blade Installation......................................................................... 46
6.2.1 Blade Level Adjustment ................................................................. 50
6.3 Horizontal and Vertical Augers ......................................................... 53
6.3.1 Horizontal Auger Adjustment........................................................... 53
6.3.2 Auger Drive Chain Adjustment ......................................................... 55
6.3.3 Down Pressure Check .................................................................... 56
6.3.4 Down Pressure Adjustment.............................................................. 57
6.3.5 Top Link Adjustment ..................................................................... 58
6.4 Spreader Cloth Installation ............................................................. 60
6.5 Water Filling Procedure ................................................................. 60
6.5.1 Ice Making Water Filling Procedure.................................................... 61
6.5.2 Wash Water Filling Procedure .......................................................... 62
6.6 Safety Circle Check ...................................................................... 63
7 WORKING WITH THE OLYMPIA MILLENNIUM H
7.1 Driving ..................................................................................... 68
7.1.1 Starting .................................................................................... 68
7.1.2 To move the Ice Resurfacer............................................................. 68
7.1.3 Brakes ...................................................................................... 69
7.1.4 Shifting from Forward to Reverse...................................................... 69
7.2 Starting and Driving...................................................................... 70
7.3 Ice Resurfacing ........................................................................... 72
7.3.1 Driving with the Board Brush ........................................................... 72
7.3.2 Water Application ........................................................................ 73
7.4 Resurfacing Procedure................................................................... 75
7.4.1 Cleaning the Ice Resurfacer after an Ice Resurfacing Operation.................. 78
7.5 Emergency Hand Pump Operation ..................................................... 79

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8 CLEANING AND MAINTENANCE
8.1 Cleaning and Maintenance Safety Instructions ...................................... 81
8.2 Maintenance Checks ..................................................................... 83
8.2.1 Daily ........................................................................................ 83
8.2.2 Every Time the Blade is changed or Weekly.......................................... 83
8.2.3 After 5 Hours.............................................................................. 84
8.2.4 After 50 Hours ............................................................................ 84
8.2.5 Monthly .................................................................................... 85
8.2.6 Annually or Before Storage ............................................................. 86
8.2.7 Lubrication to be Done Whenever Necessary ........................................ 87
8.2.8 Every 3 Years .............................................................................. 90
9 SELF- HELP AND TROUBLESHOOTING
9.1 Squeegee Replacement.................................................................. 91
9.2 Towel Replacement ...................................................................... 91
9.3 Blade Replacement ...................................................................... 91
9.4 Hydraulic oil integrity is Critical....................................................... 92
9.5 System Temperature ..................................................................... 92
9.6 Periodic Checks........................................................................... 93
9.7 Maintenance .............................................................................. 93
9.8 Troubleshooting........................................................................... 93
10 Appendix .................................................................................................95

MILLENNIUM H
The Ultimate Ice Resurfacer
MILLENNIUM H

The Ultimate Ice Resurfacer 1
MILLENNIUM H MILLENNIUM H
Dear User!
Before you use the OLYMPIA Millennium H Ice Resurface, please take the time to carefully read
this operating manual.
Pay particular attention to the safety instructions given
throughout the manual and to Chapter 1, Safety.
This is a prerequisite for…
• Safe handling and operation of the ice resurfacer,
• Trouble-free operation of the machine.
Always keep the operating manual in the vicinity of the ice resurfacer.

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MILLENNIUM H
Note:
We reserve the right to make changes in content. Resurce Corp. accepts no liability for any
errors, omissions and or misinterpretations of the material in this documentation. Liability for
indirect damages arising from the supply and use of this documentation is excluded, unless
required by law.
Copyright in acc. with DIN 34:
This manual must not be copied or passed on to third parties, nor must its contents be used by,
nor imparted to third parties without express permission.
Failure to comply will result in claim for damages. All rights with regard to the granting of a
patent or design registration reserved.
Resurce Corp.
© 2012 Resurce Corp.
25 Oriole Pkwy E, Elmira, Ontario Canada N3B 3A9
All rights reserved. Reproduction, whether in whole or in part, requires the authorization of the
company Resurce Corp.

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MILLENNIUM H
1 SAFETY
1.1 Pictograms Used
Throughout the texts in this manual and in part, on the ice resurfacer itself, you will nd,
among other things, the following pictograms:
Imminent danger that can result in death, serious bodily injury, or major material damage.
Warning about dangerous electrical voltage.
Warning about hazardous movements that can result in hand injuries.
Warning about blades, sharp edges, and similar, that can result in cutting injuries.
Warning about potential explosion.
Application tips and other useful information.

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1.2 Generally Applicable Safety Instructions
• Please study the operating manual with due attention before starting the rst resurfacing
operation. Always remember that you are responsible for an ice resurfacer that weighs
several tons.
• The ice resurfacer has been built and designed in compliance with Canadian and
international safety standards, so that it can be used without risk.
• To operate the ice resurfacer safely, you must follow the safety instructions.
• The OLYMPIA Millennium H may only be operated when there are no people on the ice and
no objects on the ice surface.
• Sound the horn when you drive through areas in which pedestrians may be present, where
your view is restricted, and when you drive onto the ice surface or leave the ice surface
again.
• No passengers are allowed on the ice resurfacer at any time.
• Operating conditions vary greatly and Resurce Corp. cannot predict them. Therefore, it
is the User’s responsibility to select the appropriate settings for operation of the OLYMPIA
Millennium H.
• Wherever necessary, safety circuits and safety devices are installed and are active.
Therefore, no modications and conversions may be undertaken on the ice resurfacer, nor
must the safety circuits and devices be modied in any way, or rendered inoperable.

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MILLENNIUM H
• The OLYMPIA Millennium H must be inspected at least once a day for visible signs of
damage! Any changes, including changes in the operating behaviour must be reported to
the responsible department or person immediately! The ice resurfacer must be switched o
and secured immediately if necessary (e.g. push the emergency stop button and turn the
key-operated switch to the o position and remove the key)!
• Do not perform any procedures that are not described in this manual!
• No liability will be accepted for any material damage or personal injury caused by
failure to comply with the above directives, or failure to follow the instructions given
in this operating manual. This also applies for damage caused as a result of improper or
unauthorized use of the machine.

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MILLENNIUM H
1.3 Proper Use
The OLYMPIA Millennium H resurfacer has been manufactured exclusively for the resurfacing of
ice surfaces. Do not use the OLYMPIA Millennium H for any other purpose.
Only duly authorized and trained drivers may operate the OLYMPIA Millennium H.
All information and instructions given in this documentation must be adhered to without fail.
1.4 Improper Use
The following are deemed to be improper use:
• Operation without the safety devices.
• Failure to comply with the on-site directive posted by the User.
• Driving on surfaces that have more than a 15 % incline (or 13.5°).
• Carrying of passengers.
• Operation without the duly trained driver.
• Operation in inadequate light conditions.
• Failure to comply with the instructions given in this documentation.
1.5 Organizational Measures
• The operating manual must be kept in a place where it is readily accessible to the
operators and maintenance personnel!
• The personnel employed to work with and on the ice resurfacer must have read the
operating manual before starting any work. This applies in particular for personnel who

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MILLENNIUM H
only work occasionally on the machinery, e.g. for setup or maintenance purposes.
• Maintenance personnel must tie back long hair, and must not wear loose clothing or
jewellery, including rings, when working on the machine. There is a risk of injury, e.g. by
getting caught on or pulled into the machinery.
• The prescribed schedules, or those specied in the operating manual for periodic checks/
inspections must be adhered to!
• Local safety standards must be adhered to as well as recommendations in this document.
1.6 Personnel Qualications
• Every OLYMPIA has a variety of built-in safety functions. To prevent accidents from
occurring, everyone that deals with the operation and maintenance of the machine must
carefully read the instruction manuals provided by Resurce Corp. before they operate or
service the OLYMPIA Millennium H.
• Only the specially trained ice resurfacer operators may have access to the ignition key and
they must keep it under lock and key. The necessary training and instruction will be given
by Resurce Corp. or one of their authorized distributors upon delivery of the machine.
• All operators must be trained by a qualied instructor.
• All safety instructions must be strictly followed when operating, maintaining and shutting
down the ice resurfacer. Failure to adhere to the instructions can lead to accidents
resulting in personal injury and material damage.
• The driver is instructed both verbally and in writing, that he must wear the seatbelt if
equipped at all times when operating OLYMPIA.

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MILLENNIUM H
• Resurce Corp. recommends that the user holds regular training courses, in which special
emphasis must be placed on the hazards and safety measures. The service personnel must
be instructed about the specic hazards in association with the maintenance and repair of
the ice resurfacer. This instruction must be repeated at regular intervals, at least once a
year.
• The employees must wear protective gloves when doing maintenance and repair work. The
hazards in association with the sharp components are pointed out in regularly held training
courses. The hazard avoidance measures must be explained.
• The responsibilities of the personnel for operation, setup and maintenance of the ice
resurfacer must be clearly dened. Make sure that only duly authorized personnel are
allowed to work on and with the ice resurfacer!
• The maintenance personnel must be duly certied in accordance with the following charts.
Qualied
Operators
Qualied
technicians
Authorized Service
personnel
Operation X
Troubleshooting X
Mechanical fault rectication X X
Electrical fault rectication X
Maintenance X X
Repair X X
Person
Job