Open Sesame Door Systems 233 Installation and operation manual

Installation Guide Booklet
Open Sesame Door Systems, Inc.
1933 Davis St. Suite 279 San Leandro CA 94577
510-638-0770 (P) 510-638-2445 (F)
info@opensesamedoor.com


Thank you for your purchase of the Open Sesame Automatic
Door System. This product is designed to be durable and
provide years of trouble-free service.
To ensure the Open Sesame Door System lives up to all
expectations, it is important to read and comply ith this
instruction manual. Please store this manual near the door
operator for easy access, as it is an important resource for
performance and reliable operation.
If there are further questions about the operation or
performance of the door system, contact us at
(800) 673-6911. Our business hours are 9am - 5pm pacific
standard time.
NOTICE: Information in this manual is subject to change ithout notice.
You can locate the most current version of this manual on our ebsite at
.opensesamedoor.com.
WARNING!
It is important to read the entire Instructions Manual before beginning
installation to allow for correct installation and proper use.

Table of Contents
Recommended tools for installation ................................... 1
What you will find in the box .............................................. 2
Selecting Mounting Format/Left and Conversion …........ 3
Electric Strike/M233Clutch Adjustment ….......................... 4
Door Mount Instructions (Option A) .................................... 5-6
Lintel Mount Instructions (Option B) ....................................... 7
Parallel Mount Diagram (Option C) ........................................ 8
Model 133 Diagram …....................................................... 9
Model 233 Diagram …...................................................... 10
Residential Installation Wiring Diagram …........................ 11
French Door-One Operator Diagram ............................... 12
French Door -Two Operators-Two Strikes Diagram …..... 13
Programming Instructions for Remote Controls
Current 433 MHz units with green (green tipped) antenna ...........14
Earlier 390 or 315 MHz units with gray or purple antenna .......15-16
Troubleshooting …....................................................... 17-18

Recommended Tools for Installation
1. Ladder or Step stool
2. Tape measure
3. Voltmeter (for troubleshooting)
4. Phillips #2 S rewdriver
5. 5/32” or 4mm Allen wren h
6. Wire Cutters
7. Wire Strippers
8. Os illating Multi Tool (re ommended for Strike
Installation)
9. Lo tite (for arm s rew if removed)
10. Drill/Driver with #2 & #3 Phillips Bits
1

What you will find in the box:
1. Door operator with wiring kit and wall transformer
2. Remote Control(s) – if required
3. Ele tri Strike(s) & Strike Tester – if required
- For Electric Strike Installation, refer to separate
instructions included with the strike
4. Mounting S rews
a) 2 Philips self tapping s rews 1 ¼”, for mounting
arm to metal
b) 2 Philips #10 – 2” serrated s rews for mounting
arm to wooden frame or door
) 4 Philips #8 – 1 ½” serrated s rews for atta hing
mounting plate to door or frame
d) Hold-down s rews for laying out transformer and
strike wiring ables
5. Owners Manual
2

Selecting the Correct Mounting Format
*All doors displayed are viewed from the inside*
Option A: Door Mount Option B: Lintel Mount
Door Opens Inward Door Opens Outwards
(Left Side Hinges) (Right Side Hinges) (Left Side Hinges) (Right Side Hinges)
Option C: Parallel Mount
Outswing Door + Want a wider opening angle
(Left Side Hinges) (Right Side Hinges)
Safety Note: Secure door before starting mounting process to ensure no one tries
open the door during installation
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Left Hand Door Conver ion
Remove color coded wires from color push down terminals and remove wire cord.
Locate the gray transfer tube at lower left corner behind the battery, pinch together
colored wires and feed through tube. Reconnect wires as before to color coded
terminals. Locate direction slide switch and slide towards hinges.
*Unless specified at the time of ordering, the operator is provided in the setup for Right
inges. If you have hinges on the Left, you will need to change the direction of the wires.
(*L * on invoice indicates operator is already set up for a Left inged door)
Inside View Wires need to
with all be disconnected
components from terminal
before rerouting
(Red/Black &
Inside view of Green/Yellow)
empty case
Tube where
wires need to be
rerouted through
3

Electric Strike
(Adams Rite Only)
If an electric strike is used, follow the instructions included in the
packaging from the electric strike manufacturer to assemble the
strike and install it in the door jamb.
To change mode from Fail Secure to Fail Safe follow instructions in
the back of the strike before installing it
Strike Settings
Fail Safe Mode: If the strike were to fail, the latch will swing freely.
Fail Secure Mode: If the strike were to fail, the latch will stay
locked therefore, a person would be required to turn the door knob
to open the door.
Adam Rite 7 0 Electric Strikes are provided in the “fail secure”
mode which is recommended.
Once the electric strike is installed connect green and yellow wires
to the terminal of the electric strike.
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Clutch Adjustment
(Model 233 only)
Adjust force applied to door during manual door
opening, as well as powered opening. Can adjust for
stronger force, for increased wind resistance for
outward opening door, lighter for easier opening if
stronger force not needed. Simply adjust Red Ring on
clutch. Rotate clockwise (as seen from above where
the arm is attached) for increased force, CCW for
decreased force. An 1/8th inch drill bit can be used
to rotate the ring by placing it in one of the 6 holes
along the edge.

Door Mount Install Instructions for Inward opening door
(Page 1 of 2)
**Remove Cover from Operator before beginning installation**
For Model 133 Operators: Mount operator at 3” away from the hinges and mount
the arm at 13” from hinges (unless it is used for commercial installation).
For Model 233 Operators: Mount operator at 4” away from the hinges and mount
the arm at 13” from hinges.
For Electric Strike Installation refer to separate instructions included with the strike
NOTE: Images are based on Residential Installation (Model 133)
Right
inges
Left
inges
1. Operator will need to be on the top corner
closest to the hinges
2. Before beginning, secure door so it does not
move during installation and set up your
ladder/stool.
3”
3. On the door measure 3 away from the hinges for ”
Model 133 and for Model 233, then create a mark. ”
This is where the operator will need to be positioned.
On the door jamb measure 13 and create a mark. ”
This is where the middle of your arm will need to be
positioned (surface that arm will be mounted on must
be as vertical as possible).
. Once you have the measurements down,
position the operator and screw into
position.
3”
Arm – 13”
5
Inside view

Door Mount Install Instructions for Inward opening door
(Page 2 of 2)
Arm - 13”
5. Line up the arm with marking you did on the door
jamb so that the middle of the shoe is position where
the mark is, then screw into place. Do NOT mount arm
shoe too high abo e operator because it will cause
binding of joints leading to screws falling off.
6. With the door closed, adjust the arm to 90
degrees.
90°
7. After setting up the correct adjustment tighten
the arm.
90°
8. Strike Connection: Connect Green and Yellow wires
from phone jack to strike.
Power Connection: Red & Black cables need to run
from phone jack to transformer. Transformer is then
plugged in to 120VAC wall outlet.
10. Connect the operator to the phone jack.
Turn unit on and move on to page 9.
9. Plug in Strike Tester to RJ-11 phone jack to test
electric strike, you should hear a buzzing sound
coming from the strike (Do NOT connect any wires to
this tester).
Red &
Black
6
Strike Tester
Green &
Yellow

Lintel Mount Installation Instructions for outward opening doors
*Remove cover from operator before beginning installation*
Note: For Model 133 Operators: Mount operator at 3” away from the hinges and mount the arm at 13” from hinges
(unless it is used for commercial installation) For Model 233 Operators: Mount operator at 4” away from the hinges and
mount the arm at 13” from hinges
After mounting unit, see page 9 and see under the cover for additional instructions
7
Lintel mounted outward
opening doors Remove molding for flush
mounting against wall Screw into underside of lintel
Screw into wood header Adjust arm to approximately 90° Tighten the arm
90°
90°
3”
13”
Edge of door
Arm - 13”
1 3/8”

NOTE:DIRECTION SLIDE SWITCH ON CIRCUIT BOARD MUST BE SLID IN DIRECTION AWAY FROM HINGES
**Remove cover from operator before beginning installation**
Outswing Parall l Mount Configuration
2”
4” to 6”
Sid vi w
Und r vi w
As far as possibl into th room
- May n d to us a Parall l Mount “L” Brack t to Mount Sho Arm -
Onc op rator is mount d as shown with arm parall l to th door jamb and th op rator, RED DOT and RED SENSOR
Should b lin d up causing RED LIGHT to com on wh n th op rator is on. (r f r to pag 9 & 10 for diagram)
8

Model 133
Sensor “H”
(senses the magnet
under red dot; make
sure it is aligned so it
can start activation)
Red dot is where
magnet is; needs to be
aligned with sensor “H”
Light is on when
Door is closed
Light comes on when
clutch is engaged
ON/OFF Switch
(on top)
Green Light
(There is power from
transformer)
Test(Bl ) Program(Red) Buttons
(Press P, 5 times to deactivate
any remotes) - re on top -
24v AC, IN
Power from
Transformer
(Bl /R)
Auto close jumper
bottom 2 = park enabled
middle 2 = park disabled
12v DC
Stri e
G(–) Y(+)
Terminal
Bloc
Obstruction
Sensitivity
(Pushes door
for a longer
time when
closing)
Light comes on
when stri e is
engaged
Opening Angle
( djust how wide
door opens)
Close Delay
( djusts amount of time
before closing)
Light comes on
when door is
opening
Light comes on
when door is open
waiting to close
Light comes on
when door is
closing
Switch should point towards the hinges
EXCEPT with a parallel mount which
should point AWAY from hinges
(will determine if door opens to the left or right)
Donut
Clutch
Motor
12V Lead Acid Gel
Cell Battery
System should be mounted
3” away from hinge
(edge of door)
Arm should be mounted
13” from hinge
Top Circuit
Board

Model 233
Sensor “H”
(senses the magnet under
red dot; make sure it is
aligned so it can start
activation)
Red dot needs to
be aligned with
Sensor “H”
If needed, bumper can
be included
Light is on when
door is closed
Light comes on
when clutch is
engaged
ON/OFF Switch
(on top) reen Light
(There is power from
transformer)
Top Circuit Board
Light comes
on when strike
is engaged
Test (Blk) Program(Red)
(Press P, 5 times to deactivate
any remotes)
Located on top
24v AC IN
Power from
Transformer
(Blk/R)
Terminal
Block
Auto close jumper
bottom 2 = park enabled
middle 2 = park disabled
Not
Applicable
for this
model
Opening Angle
(Adjust how wide
door opens)
Close Delay
(Adjusts amount of
time before closing)
Light comes on
when door is
opening
Light comes on
when it is open
waiting to close
Switch should be towards the hinges
EXCEPT with a parallel mount which
should point AWAY from hinges
(will determine if door opens to the left or right)
Clutch
Motor
System should be mounted 4”
away from hinges
(edge of door)
Arm should be mounted 13”
from hinges
12V Lead Acid
el Cell Battery
Clutch Adjustment
(Red Ring)

11
OPEN SESAME
Residential Installation Wiring Diagram Using Supplied Wiring Kit
(for applications without electric strikes, remove green yellow wires from telephone jack)
ELECTRIC STRIKE CONNECTION:
GREEN ( ) & YELLOW (+)– ON JACK
WIRE TO BE RAN
ON SURFACE, OR
IN WALL
ELECTRIC STRIKE
RECESSED IN JAMB
RJ-11 TELEPHONE JACK
SURFACE MOUNTED
(RECESSED JACK CAN BE
USED IF HIDING WIRING)
POWER CONNECTION:
RED & BLACK ON JACK
(16-2 VOLTS AC OR DC,
10 VA OR GREATER)
WIRE TO BE RAN ON
SURFACE, OR IN WALL
POWER FROM TRANSFORMER
TRANSFORMER
PLUGS INTO 120VAC
WALL OUTLET
NOTE: AN EXISTING DOORBELL
TRANSFORMER MAY BE USED IF
THE OUTPUT IS 16 TO 24 VOLTS
For Electric Strike Installation, refer to separate instructions
included with the strike!

STRIKE WIRING - FRENCH DOOR
WITHONE OPERATOR, ONEELECTRIC STRIKE
(pre-wired kit)
door operator
transformer
24vac
RJ-11 jack #2 red & black
wire pair
electric strike
powered by
operator
fixed door moveable door
1
23
power
outlet
green & yellow
wire pair
RJ-11 jack #1
green & yellow
wire pair
telephone cord
jumper with plugs
green & yellow
wire pair
no polarity
RJ-11 jack #3


Remote Control Programming Instructions page 1 of 3
All current 433 MHz units with green (or green tipped antenna wire
1. Press and release the red program button located on top of the Open Sesame unit (1 second).
2. Within 15 seconds, press and hold the button on the transmitter you ish to use momentarily
(1 second), For Touch Pad, touch the pad momentarily. No your remote is programmed.
Keypad
1. Press and release the red program button located on top of the Open Sesame unit (1 second).
2. Within 15 seconds, enter 1234 (factory default code), 1234 is no programmed into the system.
If you ant to change the 4-digit keypad code:
1. Enter ##xxxx, here xxxx is your current 4-digit code
(factory default is 1234).
2. Enter your ne 4-digit code then,
3. Enter 1##
4. Wait a fe seconds
5. Enter **
NOTE: To reset code to factory setting of “1234”, do the follo ing:
1. Disconnect battery
2. While holding do n any button, reconnect the battery
3. Continue holding button for 5 seconds.
TO ERASE ALL TRANSMITTER CODES:
1. Press and then release the receiver programming button five times quickly ( ithin 3 sec. time).
2. The light ill flash 5 times, indicating that ALL remotes have been erased from the receiver
memory.
If you have problems programming, there is a green indicator light that can be observed inside
the unit ith the cover off, that can be used for troubleshooting. It is on the radio receiver board
on back of the operator in the right side.
For programmed transmitters the following applies: The receiver light ill flash 5 times, ithin
2 seconds hen a programmed transmitter button has been pressed and released. The receiver
light ill continue to flash hen a transmitter button has been pressed and held do n. The
receiver light ill stop flashing hen the transmitter button has been released.
For non-programmed transmitters: The receiver light ill blink rapidly (10 times ithin 2
seconds) hen a non-programmed transmitter button is pressed. The receiver light ill continue
to blink until the non-programmed transmitter button is released.
If the radio receiver light does not flash at all hen the remote control button is pushed, the first
thing to suspect is a dead battery in the remote control..
NOTE: For assistance programming early Model 233 units ith GRAY antenna ire, contact Open
Sesame.
14

Remote Control Programming Instructions page 2 of 3
For earlier model Open Sesame units with gray (39 MHz) or purple antennas (315 MHz)
Programming the LiftMaster 890MAX key chain mini remote:
1. Press and hold the program button on the remote control with
a paperclip or safety pin until the LED on the front turns on.
2. Press and release the remote control button you wish to use:
a) Purple Antenna: 2 times
8 0 MAX b) Gray Antenna: 4 times
antenna
3. To exit program mode, press any remote control
button except the one that was just programmed.
Program
button
4. Press and release the red program button
on the Open Sesame.
5. Press the remote control button programmed
in step 2 several times until the door opens.
To change the battery: Split the case open (with a screwdriver) Replace the
2 32 battery, then snap the case back together.
Programming the LiftMaster 893MAX remote:
1. Press and hold the program button on back until the LED on
the front turns on.
2. Press and release the remote control button you wish to use:
a) 2 times if you have a purple antenna
b) 4 times if you have a gray antenna
3. To exit program mode, press any button on remote
control except the one that was just programmed.
4. Press and release the red program button on
the Open Sesame.
5. Press the remote control button programmed in
step 2 several times until the door opens.
To change the battery: Split the case open (with a screwdriver), first
in the middle, then both ends. Replace the 2 32 battery, then snap the
case back together.
15

Remote Control Programming Instructions page 3 of 3
Miscellaneous Remotes for
Earlier 390MHz and 315MHz units - gra or purple antenna wires.
Black Test Red
Button
Programming
Button
If using the LiftMaster 892LT 2-Button Remote:
Note: If using this remote with older Model 100 operators (sold before Sept 2012), do an erase
procedure first by holding down the Open Sesame red program button for 10 seconds This will
erase the memory of all programmed remote controls Old remote controls may not be compatible
with this remote control
The easiest way to program this is with the cover on the Open Sesame off so you can observe
the yellow indicator light on the radio receiver circuit board inside This is the board in the
back on the right side (under the Top Board)
1) Remove the battery cover from the remote control and locate the program button (next to the
battery)
2) Press the program button on the remote until the light on the remote control turns on
3) Press and release the red program button on the Open Sesame door operator The yellow light on
the edge of the radio receiver circuit board will turn on and stay lit
4) Slowly press and release the button on the remote control you want to use repeatedly until the
yellow light on the radio receiver board flickers DO NOT push the remote control button again
5) Press the program button on the remote control again until the light on the remote turns off
For the 371L, 377LMM key-less entry pad), and other older remote controls like the 81LM, 62LM
except above listed 892LT):
1) Locate the red button on top of the door operator and push it momentarily (1 second)
(2) Push and hold the button on the remote control for 5 seconds, or enter the 4-digit code
and hold the enter button for 5 seconds (do this within 30 seconds of doing step 1 Then release
and push the remote control button (or enter button) again and the door should open
If using a LiftMaster 387LM key-less entry pad for older systems:
1) Press * and # keys together until key-less entry pad stops flashing
2) Enter the 4-digit code you want to use, press #
3) Enter 4 ,press # NOTE: This works with other 390MHz non-security plus remotes If you are“ ”
using it with 390MHz security plus devices like the 892LT, use the digit 2 ,then #“ ”
4) Press and release the red programming button on the Open Sesame door operator
5) Enter your 4 digit code again and push the 0 key for 4 seconds within 30 seconds of step (4)
6) To test and use, wait until light turns off, enter your 4-digit code and press the 0 key
NOTE: The 387LM can only be used with one 4-digit code
If you want to change the code:
1) Enter your old code and press the * key, then enter the new code and press the * key
NOTE: TO ERASE ALL OLD PROGRAMING, HOLD THE RED BUTTON DOWN FOR 10 SECONDS
16
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