Opop Biopel 10 User manual

Biopel v9
User manual
Biopel pellet boilers are boilers fulfilling stringent requirements for ecological heating with low combustion
emissions. It allows you to operate all electrical heating system components and connection of many types of
additional devices operated by boiler control unit. You can find full list of possible accessories inside this manual.
User manual includes all needed information about installation, startup and maintenance of all types of Biopel
boilers, from 10 to 200kW of power. Information included in this manual are intended to both installer and end user.
Chapters are written chronologically, starting with boiler installation, first start up and proper setup, to regular
maintenance. Read all information included inside this manual carefully.
Each Biopel boiler can be connected to our online server to use remote control features for both boiler and heating
system components. Online features are for free included in basic package of Biopel boilers. For more information,
ask your supplier about how to connect your boiler to the internet.
We believe that you will be satisfied with our product for its long working life. For more information about this boiler
and our company use not only this manual but also our network of representatives in your country as well as main
staff of OPOP, Czech Republic.

CONTENT
1. INTRODUCTION.........................................................................................................................................................4
2. BASIC DESCRIPTION OF BIOPEL LINE BOILERS ..........................................................................................................4
3. MAIN PARAMETERS ..................................................................................................................................................5
3.1. Biopel 10 - 40kW...............................................................................................................................................5
3.2. Biopel 60 - 80kW...............................................................................................................................................6
3.3. Biopel 100 - 200kW...........................................................................................................................................7
3.4. Burner ...............................................................................................................................................................8
3.5. Pellet tank .........................................................................................................................................................8
3.6. External feeder.................................................................................................................................................. 8
4. BASIC COMPONENTS OF BIOPEL INSTALATION ........................................................................................................ 9
4.1. Biopel 10 - 40kW...............................................................................................................................................9
4.2. Biopel 60 - 80kW.............................................................................................................................................10
4.3. Biopel 100 - 200kW.........................................................................................................................................11
4.4. Burner .............................................................................................................................................................13
4.5. Pellet hopper................................................................................................................................................... 14
4.6. External feeder................................................................................................................................................ 14
5. INSTALTION PROCESS..............................................................................................................................................15
5.1. Biopel 10 –80kW ............................................................................................................................................17
5.2. Biopel 100 –200kW ........................................................................................................................................18
5.3. Pellet tank .......................................................................................................................................................19
5.4. Burner .............................................................................................................................................................19
5.5. External feeder................................................................................................................................................ 20
5.6. Control unit v9 and connection board............................................................................................................ 20
5.7. Electrical connections .....................................................................................................................................21
6. CONTROL UNIT v9 ................................................................................................................................................... 24
6.1. Basic navigation ..............................................................................................................................................24
6.2. Main operation modes....................................................................................................................................25
7. CONTROL UNIT’S MENU LAYOUT............................................................................................................................ 26
7.1. First start.........................................................................................................................................................26
7.2. Ignition / Extinction.........................................................................................................................................26
7.3. Main settings................................................................................................................................................... 26
7.4. Fitters menu....................................................................................................................................................28
7.5. Service menu................................................................................................................................................... 36
7.6. Language selection.......................................................................................................................................... 38
8. FIRST START.............................................................................................................................................................39
9. COMBUSTION ADJUSTMENT ..................................................................................................................................42
9.1. Flame parameters...........................................................................................................................................42
9.2. Change fan speed............................................................................................................................................42

9.3. Change operation time of external feeder .....................................................................................................43
9.4. Non standard installation................................................................................................................................44
10. HEATING SYSTEM EXAMPLES.................................................................................................................................. 45
10.1. One CH circuit + DHW .................................................................................................................................45
10.2. Two CH circuits + DHW ...............................................................................................................................46
11. REGULAR MAINTENANCE........................................................................................................................................49
11.1. Biopel 10 - 80kW.........................................................................................................................................49
11.2. Biopel 100 - 200kW.....................................................................................................................................50
11.3. Burner 10 - 200kW ......................................................................................................................................50
12. BIOPEL ONLINE........................................................................................................................................................51
13. FIRMWARE UPDATE................................................................................................................................................ 51
14. OPERATIONAL AND ALARM MESSAGES..................................................................................................................52
15. SOLUTIONS TO SPECIFIC SITUATIONS..................................................................................................................... 53
16. FACTORY SETTINGS .................................................................................................................................................56
17. WARRANTY CONDITIONS, GENERAL INFORMATION..............................................................................................58
18. STANDARDS AND REGULATIONS ............................................................................................................................ 59
19. WARRANTY CARD....................................................................................................................................................60

1. INTRODUCTION
Reed this manual step by step, each chapter from the beginning to the end, to make sure installation and start-up is made
properly. You make sure your boiler runs at its best if you read all information included in this manual. Chapters describe first
boiler installation, than chronologically accessories connection and activation and boiler maintenance. Manual describes all
important steps and describes practical information for each chapter, so it helps customer to understand activity of all boiler and
heating system components.
In the second half of this manual is full heating system examples including electrical components such as pups and mixing valves
and step by step description how to connect and activate these components inside v9 controller menu. Use this manual to
connect and setup all accessories properly so boiler operation will be in in accordance with user manual.
If you need more information about boiler function, do not hesitate to contact OPOP business partners in your country or
directly OPOP staff. We will gladly tell you all the information you want to know.
2. BASIC DESCRIPTION OF BIOPEL LINE BOILERS
Biopel boilers are produced in several sizes, from 10 to 200kW. Boiler is operated by v9 control unit which regulates also all
electrical components of heating system, if connected into the connection board in the front of the boiler. There are many
advanced features implemented inside v9 controller which allows customer to use his boiler as he requires.
V9 controller allows following:
2 mixing valves operation.
2 room thermostats for 2 separate heating circuits.
5 pumps –central heating pump (CH pump), domestic hot water pump (DHW pump), valve pump 1, valve pump 2,
additional pump with configurable settings.
Weather compensation based on the outside temperature sensor.
CH temperature time control - programmable weekly operation mode.
Buffer tank operation with use of 2 temperature sensors.
Online remote control by our OPOP online server: opop.emodul.eu.
Firmware update via USB key to upload new features.
Additional output for boiler activation by solar heating device.
Despite this, v9 controller allows connection of wide range of additional devices, which makes boiler operation and maintenance
more automatic. List of all additional accessories is listed below:
RT10 room thermostat, displaying information of full hydraulic system connection.
Compressor cleaning of burner, extending significantly intervals for manual cleaning.
Automatic ash removal, extracting ash from bottom part of the boiler into the external container. You don’t need to
remove ash from the boiler to often if you install this device.
Automatic exchanger cleaning, which moves turbulators inside the boiler up and down and cleans heat exchanger. All
the ash drops down to the ashtray and can be removed automatically by automatic ash removal system.
Lambda sensor, measuring remaining oxygen inside the boiler and adjusting combustion to make it more efficient.
GSM module, which can change boiler operation by sending sms messages on sim card inside this module.
Vacuum transport, transferring pellets from external silo inside standard pellet tank next to the boiler.
Cascade controller, allowing you to operate up to 4 boilers connected together and make big boiler rooms more
efficient.
Exhaust fan, to increase chimney draft if chimney is not high enough to support proper boiler operation.
These devices can be installed anytime, even after boiler installation. Ask your installer for more information about each
accessories if you consider using these with your boiler. We will also gladly help you to explain and suggest possibilities how to
make your boiler even more automatic and efficient.

3. MAIN PARAMETERS
Main components of basic installation are boiler, burner and fuel storage tank. You can find main parameters for each
component down below, including also diameters and other important values.
3.1. Biopel 10 - 40kW
Boiler body is always different according its maximum power. Main differences are external dimensions, connection outlets
and inlets, flue gas outlet diameter, heat exchanger size and number of doors attached on the boiler body.
Technical parameters:
Biopel 10
Biopel 15
Biopel 20
Biopel 30
Biopel 40
Maximum power
kW
10,32
14,5
19,43
31,5
42,48
Minimum power
kW
2,99
3,7
4,7
8,5
11,4
Warranty fuel
Wood pellets 6-8 mm
Fuel consumption (max power)
kg/h
2,5
3,4
4,4
7,2
9,96
Fuel consumption (min power)
kg/h
0,71
0,85
1,1
1,9
2,66
Emmision class *1
5
Efficiency *1
%
89,94
91,4
92,82
92,2
91,41
Water volume
L
43
59,3
83
Recommended chimney draft
Pa
5-10
5-12
5-15
10-20
10-20
Maximum water pressure
during operation
Bar
2
Maximum water temperature
in the boiler
°C
85
Minimum return water
temperature
°C
65
Flue gas temperature (durning
max. boiler power)
°C
70
73
77
87
97
Weight
kg
198
198
228
228
300
Supply voltage
V/Hz
230V/50Hz ±10%
Dimensions:
Boiler height
mm
1054
1154
Boiler width
mm
455
555
655
Boiler depth
mm
773
838
936
Flue gas outlet position from
the ground
mm
708
808
Inlet water position from the
ground
mm
178
Outlet water position from the
ground
mm
868
968
Counnecting diameters of
water outlet and inlet
DN
G1 1/4"
Flue gas outlet diameter
mm
130
150
*1Emission parameters are measured according the EN 303-5 standards.

3.2. Biopel 60 - 80kW
Boiler body is always different according its maximum power. Main differences are external dimensions, connection outlets
and inlets, flue gas outlet diameter, heat exchanger size and number of doors attached on the boiler body. Biopel 60-80kW
can be installed only with external version of pellet tank.
Technical parameters:
BIOPEL 60
BIOPEL 80
Maximum power
kW
63,5
84,4
Minimum power
kW
15,5
19,96
Warranty fuel
Wood pellets 6-8 mm
Fuel consumption (max
power)
kg/hod
15,1
20,1
Fuel consumption (min
power)
kg/hod
3,9
5,2
Emmision class *1
5
5
Efficiency *1
%
90,6
90,1
Water volume
l
95
130
Recommended chimney draft
Pa
10-15
Maximum water pressure
during operation
Bar
2
Maximum water temperature
in the boiler
°C
85
85
Minimum return water
temperature
°C
65
65
Flue gas temperature (durning
max. boiler power)
°C
117,8
131,9
Weight
kg
385
480
Supply voltage
V/Hz
230V/50Hz ±10%
Dimensions:
Boiler height
mm
1312
Boiler width
mm
641
743
Boiler depth
mm
949
1049
Flue gas outlet position from
the ground
mm
1007
1007
Inlet water position from the
ground
mm
90
90
Outlet water position from
the ground
mm
1171
1164
Counnecting diameters of
water outlet and inlet
DN
G1 1/4"
Flue gas outlet diameter
mm
150
178
*1Emission parameters are measured according the EN 303-5 standards.

3.3. Biopel 100 - 200kW
This size of Biopel has horizontal pipe type of heat exchanger. Its dimensions, way of installation and connection diameters
of water inlet and outlet are also different than Biopel 10-80kW. Read exact values in the table below.
Technical parameters:
BIOPEL 100
BIOPEL 150
BIOPEL 200
Maximum power
kW
107,1
154,5
201,4
Minimum power
kW
28,7
44,5
59,9
Warranty fuel
Wood pellets 6-8 mm
Fuel consumption (max power)
kg/hod
25,2
35,2
45
Fuel consumption (min power)
kg/hod
6,7
10,3
13,9
Emmision class *1
4
5
5
Efficiency *1
%
90,9
91,8
95,5
Water volume
l
690
950
1190
Recommended chimney draft
Pa
10-15
Maximum water pressure during
operation
Bar
2
Maximum water temperature in the
boiler
°C
85
85
85
Minimum return water temperature
°C
65
65
65
Flue gas temperature (durning max.
boiler power)
°C
95,8
92,6
93,5
Weight
kg
1414
1740
2133
Supply voltage
V/Hz
230V/50Hz ±10%
Dimensions:
Boiler height
mm
1919
Boiler width
mm
1560 / 1198
Boiler depth
mm
1660
2060
2460
Flue gas outlet position from the
ground
mm
1886
Inlet water position from the ground
mm
606 / 70
Outlet water position from the
ground
mm
676 / 217
Counnecting diameters of water
outlet and inlet
DN
G 1 1/2" / G 2 1/2"
Flue gas outlet diameter
mm
199
*1Emission parameters are measured according the EN 303-5 standards.

3.4. Burner
Pellet burner is different the same way as a boiler body, according to the maximum power. Differences are mainly in burner
dimensions, types of electrical components and types of burner grates which are also different according to the burner size.
Dimensions
mm
Biopel
burner
10
Biopel
burner
15
Biopel
burner
20
Biopel
burner
30
Biopel
burner
40
Biopel
burner
60
Biopel
burner 80-
100
Biopel
burner 150-
200
A
116
116
145
177
183
183
213
324
B
116,6
116,6
116,6
171
173,8
173,8
198,8
224
C
132
177
221
250,7
322,6
322,6
360,9
523,6
D
354
399
446,1
500
573
602
637
842,4
E
316,5
316,5
319,1
380,3
390,8
457,8
476,8
477,4
F
236
236
240
278
333
333
340
453
G
220
220
240
278
273
273
299
298
H
195
195
204
248
306
306
306
412
I
111,5
111,5
120
139
144
144
150
147,5
J
108,5
108,5
120
139
129
129
149
150,5
K
53
53
70,4
58,5
43
43
50
37
3.5. Pellet tank
Pellet tanks are divided to 2 main types. Compact version can be used with boilers from 10 to 40kW, external versions can
be used for all Biopel types.
Pellet tank type
cm
External
60x60
External
80x80
External
100x100
External
1420x80
Compact
big
Compact
middle
Compact
small
Volume of pellets
kg
110
220
300
350
250
150
60
Weight
kg
25
29
35
38
95
55
Height
mm
1300
1300
1300
1300
1210
1210
1210
Width
mm
600
815
1000
1420
653
507
507
Depth
mm
600
815
1000
815
1180
995
3.6. External feeder
External feeder is used only with external tank configuration. Compact tank has feeder already installed inside. You can
choose two sizes –2 or 3m length.
External feeder type
m
2
3

4. BASIC COMPONENTS OF BIOPEL INSTALATION
Biopel is produced in several sizes depending on maximum power, form 10 to 200kW. Each size has its differences, speaking not
only about dimensions, but also design of heat exchanger, doors, connection dimensions of inlets, outlets, flue gas outlets.
Boiler size is also influenced by burner dimensions, pellet tank type which you selected, external feeder size and other. You can
read about each main part of Biopel installation set below in next chapters.
4.1. Biopel 10 - 40kW
You can find 3 doors on the boiler. Two doors on the top of the boiler, one door in the bottom front part of the boiler. There
is top lid on the top of the boiler for better isolation, which decreases the temperature loss. Cleaning doors on the top of
the boiler are removable to get inside the heat exchanger easily, to clean the inside of the boiler without problem.
On each side there is place for pellet burner, covered on one side by metal flap. So you can choose from which side you
insert pellet burner into the boiler. There is also attachement of motor for exchanger cleaning on the sides of the boiler and
also connecting holes for control unit holder attachemen if you use boiler with external type of pellet tank.
Pellet burner can be installed on the right or left side of the boiler body.
There are 2 inlets for temperature sensors on the back side of the boiler. Sink for CH and Termik temperature sensor is
attached on the outcomming water outlet on the top back side of the boiler. On the bottom ack side of the boiler is inlet for
incoming water from heating system into the boiler. Next to this inlet is filling valve outlet to fill up boiler with system
water. There are two covers on the back side of the boiler. First is placed next to the chimney flue path outlet, which covers
lambda sensor and chimney temperature sensor connection. Second cover is at the bottom back side of the boiler for
automatic ash removal motor (additional device). Chimney flue path outlet is positioned on the back side of the boiler as
well. Temperature sensors (CH, termik and Chimney flue gas) re connected on the back side of the boiler. There are shafts
for cables on the sides of the boiler.
On the bottom of the boiler there are adjustable legs, which can change the hight of the boiler to keep it at horizontal level
all the time. Hinges of the bottom front door are removable to make the opening of these dors on left or right side.
Hinges of the bottom front doors are removable. You can install them on the other
side and make to opening of the doors from other side.
There is ashtray inside the boiler and above there are turbulators inserted inside heat exchanger. The reason is to keep the
the heated air inside the boiler as long as possible, to inscrease boiler efficiency. Turbulators can be removed to access the
heat exchanger easily and clean efficiently all the surface inside the boiler.
a) Top lid, under combustion and cleaning top
doors
b) Sidded bottom ash doors
c) Adjustable legs on bolts
d) Burner blanking flap on both sides of the
boiler
e) Blanking flap of aut. Exchanger cleaning
f) External control unit holder (only with
external pellet tank version)
g) Inlet for CH and termik temperature sensors
h) Inlet for for filling / drain valve and for return
water into the boiler
i) Blanking flap for lambda sensor connection
and chimney temperature sensor.
j) Blanking flap for aut. ash removal system
k) Hinges of top lid
l) Closing handle for ash door
a
b
c
d
e
f
g
h
ch
i
j
k
e
l

Package content:
There are additional accessories inserted with mounting material inside the ashtray. Remove it for completing the
installation. Amount and types of additional parts can vary depending on the type of the boiler.
3pcs of cleaning tools (brush, brush handle,
scraper) –for cleaning the internal parts of
the boiler.
Filling valve –for filling water inside the boiler
and drainig if necessary.
2pcs of burner screws –installed on the
burner outlet to hold the burner at right
position.
Ash container –in the bottom part of the
boiler
Burner flange (for 20, 30 and 40kW boiler) –
installed on the boiler opening for the burner
attachement.
4 screws of the burner flange (for boilers 30
and 40kW) - for mounting flange on the boiler
opening for the burner attachement. Flange
for 20kW boiler is attached directly on the
burner screws.
2 pieces of wing nuts for burner attachement -
to ensure the tightness between the flange
and the burner. Mounted on the burner
screws.
2 washers –placed on the burner screws,
under the wing nuts.
4.2. Biopel 60 - 80kW
The boiler is equipped with three doors. Stoking, cleaning and ash doors. The top of the boiler is, for better insulation, fitted
with a lid. Stoking and cleaning doors are fixed by wing nuts. Cleaning doors are also completely removable. On the sides,
see the burner openings (left and right) and mounting for the control unit.
Installation is possible only with an external type of pellet hopper.
You see two main pipes in the rear part of the boiler. In the upper part of the back side of the boiler is outlet for
outcomming water from the boiler, fitted with two sensors –CH and Termik. In the bottom rear part of the boiler is inlet for
incoming water to the boiler, fittet with filling valve. Flue outlet and opening for the ash removal system (optional, only for
10-60kW) are also located in the rear side of the boiler.
a) Top lid, underneath stoking and cleaning
doors
b) Ash door
c) Boiler legs
d) Burner opennings on both sides
e) Mounting for the control unit
f) Outlet for outcomming water from the boiler,
fitted with two sensors –CH and Termik
g) Inlet for incoming water to the boiler, fittet
with filling valve
h) Connection of Lambda probe and the flue gas
temperature sensor
i) Opening for the ash removal system
j) Upper lid hinges
k) Ashtray door handle
a
b
c
d
e
f
g
h
i
j
e
k